CN113043171A - Surface treatment operation platform based on sand sweeping and surface treatment method - Google Patents

Surface treatment operation platform based on sand sweeping and surface treatment method Download PDF

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Publication number
CN113043171A
CN113043171A CN202110357471.8A CN202110357471A CN113043171A CN 113043171 A CN113043171 A CN 113043171A CN 202110357471 A CN202110357471 A CN 202110357471A CN 113043171 A CN113043171 A CN 113043171A
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China
Prior art keywords
sand
sand blasting
pipe
recovery
control indicating
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CN202110357471.8A
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Chinese (zh)
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CN113043171B (en
Inventor
王晶晶
韩子延
何家健
徐田凡
张本顺
马韬
张�成
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China Shipbuilding Digital Information Technology Co ltd
716th Research Institute of CSIC
Jiangsu Jari Technology Group Co Ltd
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716th Research Institute of CSIC
Jiangsu Jari Technology Group Co Ltd
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Priority to CN202110357471.8A priority Critical patent/CN113043171B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention belongs to the field of surface treatment, and particularly relates to a sand sweeping-based surface treatment operation platform and a surface treatment method. A sand blasting robot carrying a recovery type sand blasting gun, a control indicating device, an image acquisition device, a sand storage tank and an air compressor; the image acquisition device is used for acquiring the characteristics of the surface of the operation to be processed and transmitting the characteristics to the control indicating equipment; the control indicating equipment is also connected with a sand blasting robot, a recovery type sand blasting gun and an air compressor, and the sand blasting pressure, the vacuum degree, the sand blasting speed and the sand blasting distance are adjusted in real time according to the characteristic information acquired by the image acquisition device; the sand storage tank provides sand for the sand blasting gun. When the sand sweeping operation is carried out, the sand blasting robot can identify the surface characteristics of the operation area, automatically adjust the sand blasting parameters to realize the sand sweeping operation, improve the flexibility, the intelligence and the operation efficiency of the sand sweeping process, recycle and separate the mixture of the sand material and the waste chips after the operation, reduce the environmental pollution and save the operation cost.

Description

Surface treatment operation platform based on sand sweeping and surface treatment method
Technical Field
The invention belongs to the field of surface treatment, and particularly relates to a sand sweeping-based surface treatment operation platform and a surface treatment method.
Background
Because the ship segment is long in construction period, the surface of the steel plate of the segment is seriously damaged in the construction process, and the surface of the segment is seriously rusted, so that a complete sand blasting treatment mode has to be adopted during secondary surface treatment, the traditional sand blasting treatment mode is seriously polluted, the cost is high, the operation efficiency is low, and the sustainable development of ship-building enterprises is not facilitated.
In order to save shipbuilding cost, reduce operation energy consumption, reduce pollution emission and improve working efficiency, sand sweeping process technology is increasingly applied. The sand sweeping process is a process technology for carrying out secondary surface treatment through mild sand blasting, when sand sweeping operation is carried out, sand washing treatment is carried out on a damaged and rusted area of a workshop primer, the area where the workshop primer is completely stored is rapidly treated through mild sand blasting, so that the surface to be treated needs to be judged, and different surface treatment process parameters are adopted according to operation requirements of different areas. The secondary treatment of the segmented surface of the foreign advanced shipbuilding enterprises is mainly sand sweeping, but the secondary surface treatment has to adopt 100 percent sand washing treatment due to the problems of insufficient pretreatment quality, serious damage of workshop primer and the like in China, so that the workload is greatly increased, and the energy consumption and the pollutant discharge are greatly advanced.
The application of the sand sweeping process is beneficial to the development of the shipbuilding industry, but due to the problems of technical level and the like, when the segmental sand sweeping operation is carried out in a current shipbuilding factory, the operation is carried out in a closed sand blasting room mainly by manually holding an open spray gun, so that more pollutants are discharged, and the damage to a human body is large; in addition, the sand sweeping area of the ship is divided into a sand sweeping area and a sand sweeping area, and the sand sweeping operation precision is reduced due to the fact that the sand sweeping area is divided into the sand sweeping areas manually.
Disclosure of Invention
The invention aims to provide a sand sweeping process technical operation platform capable of automatically adjusting process parameters and an operation method according to the characteristics of a segmented surface and application thereof. When sweeping the sand operation, the sandblast robot can discern the regional surface characteristic of operation, and the sand operation is swept in order to realize in the automatic adjustment sandblast parameter, has improved the flexibility, the intellectuality and the operating efficiency of sweeping the sand technology, and the sand material after the operation recycles after retrieving the separation with the sweeps mixture, reduces environmental pollution, practices thrift the operating cost.
The technical solution for realizing the purpose of the invention is as follows: a surface treatment operation platform based on sand sweeping comprises a sand blasting robot carrying a recovery type sand blasting gun, a control indicating device, an image acquisition device, a vacuum recovery pump, a separator, a sand storage tank and an air compressor;
the image acquisition device is used for acquiring the characteristics of the surface of the operation to be processed and transmitting the characteristics to the control indicating equipment;
the control indicating equipment is also connected with an air compressor, a vacuum recovery pump, a sand blasting robot and a recovery type sand blasting gun, and sand blasting pressure, vacuum degree, sand blasting speed and sand blasting distance are adjusted in real time according to the characteristic information acquired by the image acquisition device;
the sand storage tank provides sand for the sand blasting gun;
the recovery processing system consists of a vacuum recovery pump and a separator and is used for recovering and conveying sand to the sand storage tank.
Furthermore, the recovery type sand blasting gun comprises a spray gun main body pipe, a sand blasting pipe, a recovery pipe and a sand blasting adjusting pipe;
the sand blasting pipe is embedded in the spray gun main body pipe and is coaxially arranged with the spray gun main body pipe, the sand inlet end of the sand blasting pipe extends out of the spray gun main body pipe and is connected with the sand conveying pipeline, and the sand outlet end of the sand blasting pipe is arranged in the spray gun main body pipe;
the recovery pipe extends out of the spray gun main body pipe, the recovery pipe is connected with the separator through a recovery pipeline and a vacuum recovery pump, and the other end of the separator is connected with the sand storage tank;
the sand blasting adjusting pipe is sleeved on the outlet end of the spray gun main body pipe; the axial displacement of the sand blasting adjusting pipe is adjustable, and the sand blasting distance is adjustable.
Further, the sand blasting adjusting device further comprises a driving mechanism for driving the sand blasting adjusting pipe to move axially.
Furthermore, the driving mechanism is a telescopic motor, one end of the telescopic motor is fixed on the outer wall of the spray gun main body pipe, and the other end of the telescopic motor is fixed on the outer wall of the sand blasting adjusting pipe; the telescopic motor is connected with the control indicating equipment, and the control indicating equipment controls the axial movement of the sand blasting adjusting pipe through controlling the telescopic motor.
Furthermore, the image acquisition device is a camera which is fixed on the outer wall of the spray gun main body pipe and is arranged in parallel with the spray gun main body pipe.
Furthermore, bristles are arranged at one end, far away from the main body pipe, of the sand blasting adjusting pipe and are bristle ends, and the bristle ends of the sand blasting adjusting pipe are attached to the operation surface during operation.
The application of the operation platform is used for secondary treatment of the surface of the ship section.
The method for processing the surface by adopting the operation platform comprises the steps that a camera acquires the characteristics of an operation surface and transmits the characteristics to a control indicating device, and the control indicating device is used for processing and identifying the characteristics of the surface;
when the operation surface obtained by the camera is seriously corroded, sand washing operation is required after the operation surface is identified and processed by the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, and sends instructions to the air compressor, the vacuum recovery pump, the sand blasting robot and the telescopic motor, so that the sand blasting pressure is increased, the recovery pressure is increased, the running speed of the sand blasting robot is reduced, and the sand blasting distance is reduced, so that the sand washing operation of the operation surface is realized;
when the primer on the working surface acquired by the camera is complete, the sand sweeping operation is required after the primer is identified and processed by the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, and sends instructions to the air compressor, the vacuum recovery pump, the sand blasting robot and the telescopic motor, so that the sand blasting pressure is reduced, the recovery pressure is reduced, the running speed of the sand blasting robot is increased, the sand blasting distance is increased, and the sweeping type sand blasting operation on the working surface is realized.
Compared with the prior art, the invention has the remarkable advantages that:
(1) the invention realizes the real-time adjustment of the process parameters and the operation method through surface identification, automatic control and a robot system, and improves the flexibility, the intellectualization and the operation efficiency of the sand sweeping process.
(2) The robot replaces a person to operate, and the operation scraps are recycled, so that the harm of sand blasting operation to a human body is reduced, the environmental pollution is reduced, and the operation cost is saved.
Drawings
FIG. 1 is a schematic view of a surface treatment platform according to the present invention.
FIG. 2 is a schematic structural view of the recovery type sand blasting gun according to the present invention.
FIG. 3 is a front view of the recovery blast gun of the present invention.
FIG. 4 is a top view of the collapsible sand blast gun of the present invention.
Fig. 5 is a schematic view of the working process of the surface treatment working platform of the present invention.
Description of reference numerals:
1-vacuum recovery pump, 2-separator, 3-sand storage tank, 4-air compressor, 5-sand blasting robot, 6-recovery type sand blasting gun, 61-sand blasting pipe, 611-sand inlet end, 612-sand outlet end, 62-spray gun main pipe, 621-outlet end, 63-recovery pipe, 64-sand blasting adjusting pipe, 641-bristle end, 65-telescopic motor, 66-camera and 7-control indicating equipment.
Detailed Description
The present invention will be described in further detail with reference to the drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention.
As shown in fig. 1-4, the present embodiment provides a work platform for sand sweeping process technology, which includes a recycling system, a sand blasting robot 5, a recycling sand blasting gun 6, and a control indication device 7; the recovery system comprises a vacuum recovery pump 1, a separator 2 and a recovery pipeline; the sand blasting system comprises an air compressor 4, a sand storage tank 3 and a sand conveying pipeline; the recovery type sand blasting gun 6 comprises a main spray gun pipe 62, a sand blasting pipe 61, a recovery pipe 63, a sand blasting adjusting pipe 64, a telescopic motor 65 and a camera 66; the separator 2 is connected with the sand storage tank 3; the sand blasting pipe 61 is connected with a sand conveying pipeline of a sand blasting system, and the recovery pipe 63 is connected with a recovery pipeline of a recovery processing system; the control indication equipment 7 is respectively connected with the air compressor 4, the vacuum recovery pump 1, the sand blasting robot 5, the telescopic motor 65 and the camera 66.
The recovery type sand blasting gun 6 is connected with the sand blasting robot 5 through a sand blasting gun carrying device; the sand blasting pipe 61 is nested in the spray gun main body pipe, the sand inlet end 611 of the sand blasting pipe extends out of the spray gun main body pipe 62, and the sand outlet end 612 of the sand blasting pipe is arranged in the spray gun main body pipe 62; the recovery pipe 63 extends out of the spray gun main body pipe 62; the sand blasting adjusting pipe 64 is sleeved on the outlet end 621 of the spray gun main pipe 62; one end of the telescopic motor 65 is fixed on the outer wall of the spray gun main body pipe 62, and the other end of the telescopic motor is fixed on the outer wall of the sand blasting adjusting pipe 64; the camera 66 is fixed on the outer wall of the lance main tube 62; the sand blasting pipe 61 and the spray gun main body pipe 62 are coaxially arranged; the recovery pipe 63 is welded with the spray gun main pipe 62 and is arranged at an angle of 60 degrees with the spray gun main pipe 62; the bristle end 641 of the sand blasting adjusting pipe 64 is attached to the working surface, and the extension or contraction of the telescopic motor 65 can enable the sand blasting adjusting pipe 64 to slide in the axial direction at the outlet end 621 of the spray gun main body pipe 62; the camera 66 is arranged in parallel with the lance main body pipe 62, so that the characteristics of the working surface can be obtained, and the telescopic motor 65 can adjust the sand blasting distance from the sand outlet end 612 of the sand blasting pipe 61 to the working surface.
As shown in fig. 5, the present invention further provides an application of a sand sweeping process technology platform, comprising the following steps: the camera 66 acquires the working surface features and transmits the working surface features to the control and indication device 7, and the control and indication device 7 processes and identifies the surface features.
The control indicating equipment 7 determines process parameters according to the obtained operation surface characteristics, and sends instructions to the air compressor 4, the vacuum recovery pump 1, the sand blasting robot 5 and the telescopic motor 65, so that the real-time control of the process parameters such as sand blasting pressure, vacuum degree, sand blasting speed, sand blasting distance and the like is realized.
When the operation surface obtained by the camera is seriously corroded, sand washing operation is required after identification processing of the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, sends instructions to equipment such as an air compressor and the like, increases sand blasting pressure and recovery pressure, reduces the running speed of a sand blasting robot, and reduces sand blasting distance so as to realize the sand washing operation of the operation surface.
When the primer on the working surface acquired by the camera is complete, the sand sweeping operation is required after the primer is identified and processed by the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, sends instructions to equipment such as an air compressor and the like, reduces the sand blasting pressure and the recovery pressure, increases the running speed of the sand blasting robot, increases the sand blasting distance and realizes the quick sweeping type sand blasting operation on the working surface.

Claims (8)

1. A surface treatment operation platform based on sand sweeping is characterized in that a sand blasting robot carrying a recovery type sand blasting gun, a control indicating device, an image acquisition device, a vacuum recovery pump, a separator, a sand storage tank and an air compressor are mounted;
the image acquisition device is used for acquiring the characteristics of the surface of the operation to be processed and transmitting the characteristics to the control indicating equipment;
the control indicating equipment is also connected with an air compressor, a vacuum recovery pump, a sand blasting robot and a recovery type sand blasting gun, and sand blasting pressure, vacuum degree, sand blasting speed and sand blasting distance are adjusted in real time according to the characteristic information acquired by the image acquisition device;
the sand storage tank provides sand for the sand blasting gun;
and the recovery processing system consisting of the vacuum recovery pump and the separator is used for recovering and conveying the sand to the sand storage tank.
2. The work platform of claim 1, wherein the recovery blast gun comprises a lance body tube, a blast tube, a recovery tube, and a blast conditioning tube;
the sand blasting pipe is embedded in the spray gun main body pipe and is coaxially arranged with the spray gun main body pipe, the sand inlet end of the sand blasting pipe extends out of the spray gun main body pipe and is connected with the sand conveying pipeline, and the sand outlet end of the sand blasting pipe is arranged in the spray gun main body pipe;
the recovery pipe extends out of the spray gun main body pipe, the recovery pipe is connected with the separator through a recovery pipeline and a vacuum recovery pump, and the other end of the separator is connected with the sand storage tank;
the sand blasting adjusting pipe is sleeved on the outlet end of the spray gun main body pipe; the axial displacement of the sand blasting adjusting pipe is adjustable, and the sand blasting distance is adjustable.
3. The work platform of claim 2, further comprising a drive mechanism that drives the blast conditioning tube to move axially.
4. The work platform of claim 3, wherein the driving mechanism is a telescopic motor, one end of the telescopic motor is fixed on the outer wall of the spray gun main body pipe, and the other end of the telescopic motor is fixed on the outer wall of the sand blasting adjusting pipe; the telescopic motor is connected with the control indicating equipment, and the control indicating equipment controls the axial movement of the sand blasting adjusting pipe through controlling the telescopic motor.
5. The work platform of claim 4, wherein the image capture device is a camera secured to an outer wall of the lance body tube and disposed parallel to the lance body tube.
6. A work platform according to claim 5, characterised in that the end of the blast conditioning tube remote from the lance body tube is provided with bristles, the bristle end of the blast conditioning tube being configured to engage the work surface during operation.
7. Use of a work platform according to any of claims 1-6 for the secondary treatment of the surface of ship sections.
8. A method for processing the surface by adopting the operation platform as claimed in claim 6, characterized in that, the camera acquires the operation surface characteristics and transmits the operation surface characteristics to the control indicating equipment, and the control indicating equipment processes and identifies the surface characteristics;
when the operation surface obtained by the camera is seriously corroded, sand washing operation is required after the operation surface is identified and processed by the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, and sends instructions to the air compressor, the vacuum recovery pump, the sand blasting robot and the telescopic motor, so that the sand blasting pressure is increased, the recovery pressure is increased, the running speed of the sand blasting robot is reduced, and the sand blasting distance is reduced, so that the sand washing operation of the operation surface is realized;
when the primer on the working surface acquired by the camera is complete, the sand sweeping operation is required after the primer is identified and processed by the control indicating equipment, the control indicating equipment determines process parameters according to the surface condition, and sends instructions to the air compressor, the vacuum recovery pump, the sand blasting robot and the telescopic motor, so that the sand blasting pressure is reduced, the recovery pressure is reduced, the running speed of the sand blasting robot is increased, the sand blasting distance is increased, and the sweeping type sand blasting operation on the working surface is realized.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115625643A (en) * 2022-12-21 2023-01-20 北京东方昊为工业装备有限公司 Control system of numerical control particle flow valve linked with robot
CN115635422A (en) * 2022-12-26 2023-01-24 北京东方昊为工业装备有限公司 Robot linkage particulate matter recovery unit's control system

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