CN216568135U - Meal replacement banana powder preparation device - Google Patents
Meal replacement banana powder preparation device Download PDFInfo
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- CN216568135U CN216568135U CN202122749228.9U CN202122749228U CN216568135U CN 216568135 U CN216568135 U CN 216568135U CN 202122749228 U CN202122749228 U CN 202122749228U CN 216568135 U CN216568135 U CN 216568135U
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Abstract
The utility model belongs to the technical field of banana powder processing, and discloses a preparation device of meal replacement banana powder, which comprises a slicing box, an anti-oxidation box, a drying box, a crushing box, a mixing box and packing equipment; the slicing box is connected with a first conveying belt, a slicing motor, a fixing frame, a first anti-oxidation generator, an eccentric wheel, a spring and a slicing knife group, the anti-oxidation box is filled with a color fixative solution and connected with a second conveying belt provided with an inclined water control part, the drying box is connected with a third conveying belt, the crushing box is connected with a coarse crushing assembly, a fine crushing assembly and a crushing motor, the coarse crushing assembly is connected with a first driven gear, the fine crushing assembly is connected with a second driven gear, the crushing motor is connected with a driving gear, the mixing box is provided with a mixing port and a discharging port, and the mixing box is connected with a mixing cover plate, a mixing assembly and a mixing motor; the method solves the problems that the banana powder prepared by the prior art is seriously oxidized and the banana powder particles are not uniform, and is suitable for preparing the banana powder.
Description
Technical Field
The utility model relates to the technical field of banana powder processing, in particular to a preparation device of meal replacement banana powder.
Background
Bananas are one of the four fruits in the world, namely banana fruits, banana seeds, Szechwan bananas, tooth powder bananas and the like, and are one of the main fruits of tropical zone and subtropical zone. The red date sweet potato chips have soft and smooth mouthfeel, are sweet and delicious, are rich in protein, carbohydrate, fat, fiber, calcium, phosphorus and iron, also contain pectin, beta-carotene, vitamin A, B, D, E and other substances, and have high nutritional value and health-care function. China, as a big producing country of bananas, is mainly distributed in Guangdong, Guangxi, Fujian, Taiwan, Yunnan and Hainan in China, and has very high yield in China every year.
The banana fruit is not easy to keep fresh, is not resistant to storage and transportation, has serious postpartum loss, belongs to a new product in China, can better keep the original nutritional ingredients of carbohydrates, proteins, fat, amino acids, vitamins, mineral substances and the like of bananas, has sweet taste, convenient eating and high nutritional value, has the name of plant milk powder all the time, can be mixed into paste by water for direct eating, and can also be added into the milk powder to prepare the banana milk powder. The banana powder obtained by the existing banana powder preparation equipment is seriously oxidized, the obtained banana powder has poor color and luster, the crushed particles have different sizes, the crushing effect is poor, and the obtained banana powder is not uniform.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a preparation device of meal-replacing banana powder, which solves the problems that the banana powder obtained by a device for preparing the banana powder in the prior art is seriously oxidized and the particles of the banana powder are not uniform.
In order to achieve the above purpose, the utility model provides the following technical scheme:
the basic technical scheme provided by the utility model is as follows: a preparation device of meal replacement banana powder comprises a slicing box, an anti-oxidation box, a drying box, a crushing box, a mixing box and packaging equipment;
the slicing box is connected with a first conveying belt, a slicing motor, a fixing frame and a first anti-oxidation generator, an output shaft of the slicing motor is connected with an eccentric wheel, the fixing frame is connected with a spring, the free end of the spring is connected with a slicing knife set, the eccentric wheel is abutted against the upper side of the slicing knife set, and the slicing knife set is arranged above the first conveying belt;
the anti-oxidation box is communicated with the discharge end of the first conveying belt, the inner side of the anti-oxidation box is filled with a color fixative solution, the bottom of the anti-oxidation box is connected with a second conveying belt, the second conveying belt is provided with an inclined water control part, and the upper part of the inclined water control part is arranged above the liquid level of the color fixative solution;
the drying box is communicated with the outlet end of the inclined water control part and is connected with a third conveying belt;
the crushing box is communicated with the outlet end of the third conveying belt, the crushing box comprises a coarse crushing chamber and a fine crushing chamber, the outlet end of the coarse crushing chamber is communicated with the inlet end of the fine crushing chamber, the coarse crushing chamber is rotatably connected with a coarse crushing assembly, the coarse crushing assembly is connected with a first driven gear, the fine crushing chamber is rotatably connected with a fine crushing assembly, the fine crushing assembly is connected with a second driven gear, the crushing box is connected with a crushing motor, an output shaft of the crushing motor is connected with a driving gear, and the first driven gear and the second driven gear are both meshed with the driving gear;
the mixing box is communicated with the outlet end of the fine crushing cavity and is provided with a mixing port and a discharging port, the mixing box is rotatably connected with a mixing cover plate and a mixing assembly, the mixing cover plate is used for shielding the mixing port, the mixing box is also connected with a mixing motor, and an output shaft of the mixing motor is fixedly connected with the mixing assembly;
the baling equipment is located the downside of discharge gate, the baling equipment is used for the sealed banana powder of partial shipment.
The principle of the basic technical scheme is as follows: placing the peeled banana on a first conveying belt in a slicing box, driving the banana to move forward by the first conveying belt, starting a slicing motor, driving an eccentric wheel to rotate by the slicing motor to enable a slicing knife set to slice the banana into slices, restoring the slicing knife set to the original position under the action of a spring, and continuously rotating the slicing motor, so that the banana is repeatedly sliced, wherein in the slicing process, a first oxidation generator generates some anti-oxidation gas to prevent the banana from being oxidized after being sliced; the sliced banana chips enter a second conveying belt in the anti-oxidation box under the action of the first conveying belt, the horizontal part of the second conveying belt is soaked in a color fixative solution, the color fixative solution properly soaks and protects the color of the banana chips, and the banana chips reach an inclined water control part on the second conveying belt to be drained; the banana slices after draining and drying are dried on a third conveyor belt in a drying box; the banana chips after being dried enter a coarse crushing cavity in a crushing box, a crushing motor is started to drive a driving gear to rotate, the driving gear drives a first driven gear and a second gear to rotate, the first driven gear drives a coarse crushing assembly to perform coarse crushing on the banana chips, the banana powder after the coarse crushing enters a fine crushing cavity, and the second driven gear drives a fine crushing assembly to perform fine crushing on the banana powder again; the banana powder after coarse crushing and fine crushing enters a mixing box, a mixing cover plate is rotated to open a mixing port, other seasonings are added from the mixing port, a mixing motor is started, and the mixing motor drives a mixing assembly to mix the banana powder with the other seasonings to obtain meal replacement banana powder; the meal replacement banana powder is discharged from the discharge hole and is packaged and packaged by packaging equipment.
The beneficial effects of the basic technical scheme are as follows: the banana is respectively sliced by a slicing box, soaked by an anti-oxidation box, dried by a drying box, crushed by a crushing box and mixed with seasonings by a mixing box to obtain meal replacement banana powder, and finally packaged and packaged by packaging equipment to obtain a finished product of the meal replacement banana, and the production line operation is realized, so that the efficiency of producing the meal replacement banana powder is high; the banana slicing box is characterized in that a slicing knife group is arranged in the slicing box, a rotary cam and a spring are utilized to realize the repeated movement of the slicing knife group so as to slice the banana, the structure is simple, the slicing effect is good, an anti-oxidation generator is arranged in the slicing box, the banana is prevented from being oxidized in the slicing process, and the obtained banana slices are good in color and luster; soaking each banana chip by using a color fixative solution in an anti-oxidation box, so as to further ensure the color of the banana chips; the banana chips are crushed twice by the coarse crushing chamber and the fine crushing chamber in the crushing box, the banana powder particles obtained by crushing are uniform, the two crushing assemblies are driven by the same motor to be active simultaneously, the structure is reasonable to set, and energy is saved; the mixing box has been add to whole device, adds different flavouring and mixes in the mixing box according to actual need, obtains the meal replacement banana powder of different tastes, has enlarged the application scope of device.
Preferably, the conveyer belt of slope water control portion is seted up the hole that leaks.
Through the arrangement, the banana chips soaked by the color fixative solution are drained on the inclined water control part, and the holes are formed in the conveying belt to be beneficial to the dripping of the solution, so that the draining and drying rate of the banana chips is increased.
Preferably, the anti-oxidation box is connected with a second anti-oxidation generator, and the first anti-oxidation generator and the second anti-oxidation generator are sulfur dioxide generators.
Through the arrangement, the second anti-oxidation generator is connected in the anti-oxidation box filled with the color fixative solution, so that the banana chips are further prevented from being oxidized and discolored, and the color of the meal replacement banana powder is ensured to be obtained; the sulfur dioxide generated by the sulfur dioxide generator can effectively prevent the banana chips from being oxidized.
Preferably, the color fixative solution is a mixed solution of citric acid, sodium sulfite and sodium chloride.
Through the arrangement, the mixed solution of citric acid, sodium sulfite and sodium chloride is easy to prepare as a color fixative solution, and the anti-oxidation effect is good.
Preferably, the drying oven is a vacuum freeze drying oven.
Through the above setting, the vacuum environment of vacuum freeze drying oven is of value to and guarantees that the banana piece is difficult for by the oxidation, and the freezing low temperature environment of vacuum freeze drying oven can effectually avoid the organic component high temperature that the banana contains to become invalid, guarantees the nutrient component and the edible taste of banana powder.
Preferably, the crushing cutter density of the coarse crushing assembly is less than the crushing cutter density of the fine crushing assembly.
Through the setting, the crushing efficiency to the banana piece is ensured to coarse crushing subassembly, and the grain diameter that obtains the banana powder is even is ensured to the fine crushing subassembly.
Drawings
Fig. 1 is a schematic structural diagram of a meal replacement banana powder preparation device according to the present invention;
the names of corresponding labels in the drawings are:
the device comprises a slicing box 1, a first conveying belt 11, a slicing motor 12, an eccentric wheel 13, a fixing frame 14, a spring 15, a slicing knife group 16, a first anti-oxidation generator 17, an anti-oxidation box 2, a second conveying belt 21, an inclined water control part 22, a second anti-oxidation generator 23, a drying box 3, a third conveying belt 31, a crushing box 4, a coarse crushing cavity 41, a fine crushing cavity 42, a crushing motor 43, a driving gear 44, a first driven gear 45, a coarse crushing assembly 46, a second driven gear 47, a fine crushing assembly 48, a mixing box 5, a mixing opening 51, a mixing cover plate 52, a mixing motor 53, a mixing assembly 54, a discharging opening 55 and a packing device 6.
Detailed Description
The utility model is described in further detail below with reference to the following figures and embodiments:
as shown in fig. 1, a preparation device of meal replacement banana powder comprises a slicing box 1, an oxidation prevention box 2, a drying box 3, a crushing box 4, a mixing box 5 and a packing device 6; the inner side of the slicing box 1 is connected with a first conveying belt 11 through a rotating shaft, the slicing box 1 is connected with a slicing motor 12 and a first anti-oxidation generator 17 through bolts, an output shaft of the slicing motor 12 is connected with an eccentric wheel 13 through a key, a fixing frame 14 is fixedly welded on the inner side of the slicing box 1, a spring 15 is fixedly bonded on the lower side of the fixing frame 14, a slicing knife set 16 is fixedly bonded on the lower end of the spring 15, the eccentric wheel 13 is abutted against the upper side of the slicing knife set 16, and the slicing knife set 16 is arranged above the first conveying belt 11; the anti-oxidation box 2 is communicated with the discharge end of the first conveying belt 11, the inner side of the anti-oxidation box 2 is filled with a color fixative solution, the color fixative solution is a mixed solution of citric acid, sodium sulfite and sodium chloride, the box bottom of the anti-oxidation box 2 is connected with a second conveying belt 21 through a rotating shaft, the second conveying belt 21 is provided with an inclined water control part 22, the conveying belt of the inclined water control part 22 is provided with a water leakage hole, the right upper side of the inclined water control part 22 is arranged above the liquid level of the color fixative solution, the anti-oxidation box 2 is connected with a second anti-oxidation generator 23 through bolts, and the first anti-oxidation generator 17 and the second anti-oxidation generator 23 are sulfur dioxide generators; the drying box 3 is communicated with the outlet end of the inclined water control part 22, the drying box 3 is a vacuum freeze drying box, and the inner side of the drying box 3 is connected with a third conveying belt 31 through a rotating shaft; the crushing box 4 is communicated with the outlet end of the third conveying belt 31, the crushing box 4 comprises a coarse crushing cavity 41 and a fine crushing cavity 42, the outlet end of the coarse crushing cavity 41 is communicated with the inlet end of the fine crushing cavity 42, the coarse crushing cavity 41 is rotatably connected with a coarse crushing assembly 46 through a bearing, the coarse crushing assembly 46 is connected with a first driven gear 45 through a key, the fine crushing cavity 42 is rotatably connected with a fine crushing assembly 48 through a bearing, the density of crushing cutters of the coarse crushing assembly 46 is smaller than that of the crushing cutters of the fine crushing assembly 48, the fine crushing assembly 48 is connected with a second driven gear 47 through a key, the upper side of the crushing box 4 is connected with a crushing motor 43 through a bolt, the output shaft of the crushing motor 43 is connected with a driving gear 44 through a key, and the first driven gear 45 and the second driven gear 47 are both meshed with the driving gear 44; the mixing box 5 is communicated with the outlet end of the fine crushing cavity 42, the mixing box 5 is provided with a mixing port 51 and a discharging port 55, the mixing box 5 is rotatably connected with a mixing cover plate 52 and a mixing assembly 54, the mixing cover plate 52 is used for shielding the mixing port 51, the right side of the mixing box 5 is connected with a mixing motor 53 through a bolt, and the output shaft of the mixing motor 53 is fixedly connected with the mixing assembly 54 through a key; baling equipment 6 locates the downside of discharge gate 55, and baling equipment 6 is used for the sealed banana powder of partial shipment.
The specific implementation process is as follows:
before the device is used, a certain amount of mixed solution of citric acid, sodium sulfite and sodium chloride is filled in an oxidation-proof box 2 to serve as a color fixative solution, when the device is used, a first oxidation-proof generator 17 and a slicing motor 12 are started, peeled bananas are placed on a first conveying belt 11 and are cut into banana chips by a slicing knife set 16, after the banana chips enter the oxidation-proof box 2, a second oxidation-proof generator 23 is started, the banana chips are soaked with the color fixative solution under the action of a second conveying belt 21 and then enter an inclined water control part 22 to be drained, the banana chips after being drained and controlled to be dry enter a drying box 3, a vacuum freeze drying box is started to dry the banana chips, the dried banana chips enter a crushing box 4, a crushing motor 43 is started, the banana chips are firstly coarsely crushed in a coarse crushing cavity 41 and then enter a fine crushing cavity 42 to be finely crushed, the banana powder after twice crushing gets into in the mixing box 5, rotates compounding apron 52 and opens and mix material mouth 51 and add corresponding flavouring, opens mixing motor 53 and mixes flavouring and banana powder afterwards, and the banana powder of getting rid of mixed flavouring at last from discharge gate 55 utilizes baling equipment 6 to encapsulate the packing, accomplishes the preparation to meal replacement banana powder.
The specific implementation process is as follows:
before the device is used, a certain amount of mixed solution of citric acid, sodium sulfite and sodium chloride is filled in an anti-oxidation box to serve as a color fixative solution, when the device is used, a first anti-oxidation generator and a slicing motor are started, peeled bananas are placed on a first conveying belt and are cut into banana slices by a slicing assembly, after the banana slices enter the anti-oxidation box, a second anti-oxidation generator is started, the banana slices are soaked with the color fixative solution under the action of the second conveying belt and then enter an inclined water control part for draining and drying, the banana slices after draining and drying enter a drying box, a vacuum freeze drying box is started to dry the banana slices, the dried banana slices enter a crushing box, the crushing motor is started, the banana slices are firstly coarsely crushed in a coarse crushing cavity and then enter a fine crushing cavity for fine crushing, banana powder crushed at two sides enters the mixing box, rotate the compounding apron and open and mix the material mouth and add corresponding flavouring, open mixing motor flavouring and banana powder and mix after that, the banana powder of getting rid of mixed flavouring at last from the discharge gate utilizes baling equipment to encapsulate the packing, accomplishes the preparation to meal replacement banana powder.
The above description is only an example of the present invention, and the common general knowledge of the technical solutions or characteristics known in the solutions is not described herein too much. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (5)
1. The utility model provides a meal replacement banana powder's preparation facilities which characterized in that: comprises a slicing box (1), an anti-oxidation box (2), a drying box (3), a crushing box (4), a mixing box (5) and a packing device (6);
the slicing box (1) is connected with a first conveying belt (11), a slicing motor (12), a fixing frame (14) and a first anti-oxidation generator (17), an output shaft of the slicing motor (12) is connected with an eccentric wheel (13), the fixing frame (14) is connected with a spring (15), the free end of the spring (15) is connected with a slicing knife set (16), the eccentric wheel (13) is abutted against the upper side of the slicing knife set (16), and the slicing knife set (16) is arranged above the first conveying belt (11);
the anti-oxidation box (2) is communicated with the discharge end of the first conveying belt (11), a color fixative solution is contained inside the anti-oxidation box (2), a second conveying belt (21) is connected to the bottom of the anti-oxidation box (2), an inclined water control part (22) is arranged on the second conveying belt (21), and the upper part of the inclined water control part (22) is arranged above the liquid level of the color fixative solution;
the drying box (3) is communicated with the outlet end of the inclined water control part (22), and the drying box (3) is connected with a third conveying belt (31);
the crushing box (4) is communicated with the outlet end of the third conveyer belt (31), the crushing box (4) comprises a coarse crushing chamber (41) and a fine crushing chamber (42), the outlet end of the coarse crushing chamber (41) is communicated with the inlet end of the fine crushing chamber (42), the coarse crushing chamber (41) is rotationally connected with a coarse crushing assembly (46), the coarse crushing assembly (46) is connected with a first driven gear (45), the fine crushing chamber (42) is rotationally connected with a fine crushing assembly (48), the fine crushing assembly (48) is connected with a second driven gear (47), the crushing box (4) is connected with a crushing motor (43), an output shaft of the crushing motor (43) is connected with a driving gear (44), the first driven gear (45) and the second driven gear (47) are both meshed with the driving gear (44);
the mixing box (5) is communicated with the outlet end of the fine crushing cavity (42), a mixing port (51) and a discharging port (55) are formed in the mixing box (5), a mixing cover plate (52) and a mixing assembly (54) are rotationally connected to the mixing box (5), the mixing cover plate (52) is used for shielding the mixing port (51), the mixing box (5) is further connected with a mixing motor (53), and an output shaft of the mixing motor (53) is fixedly connected with the mixing assembly (54);
baling equipment (6) are located the downside of discharge gate (55), baling equipment (6) are used for the sealed banana powder of partial shipment.
2. The apparatus for preparing meal replacement banana powder as claimed in claim 1, wherein: and the conveying belt of the inclined water control part (22) is provided with water leakage holes.
3. The apparatus for preparing meal replacement banana powder as claimed in claim 1, wherein: the anti-oxidation box (2) is connected with a second anti-oxidation generator (23), and the first anti-oxidation generator (17) and the second anti-oxidation generator (23) are sulfur dioxide generators.
4. The apparatus for preparing meal replacement banana powder as claimed in claim 1, wherein: the drying box (3) is a vacuum freeze drying box.
5. The apparatus for preparing meal replacement banana powder as claimed in claim 1, wherein: the crushing cutter density of the coarse crushing assembly (46) is less than the crushing cutter density of the fine crushing assembly (48).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122749228.9U CN216568135U (en) | 2021-11-11 | 2021-11-11 | Meal replacement banana powder preparation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122749228.9U CN216568135U (en) | 2021-11-11 | 2021-11-11 | Meal replacement banana powder preparation device |
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| CN216568135U true CN216568135U (en) | 2022-05-24 |
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| CN202122749228.9U Active CN216568135U (en) | 2021-11-11 | 2021-11-11 | Meal replacement banana powder preparation device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115299621A (en) * | 2022-08-22 | 2022-11-08 | 重庆医药高等专科学校 | High dietary fiber food mixed processing peel processing mechanism |
-
2021
- 2021-11-11 CN CN202122749228.9U patent/CN216568135U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115299621A (en) * | 2022-08-22 | 2022-11-08 | 重庆医药高等专科学校 | High dietary fiber food mixed processing peel processing mechanism |
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