CN216562596U - Wire rod buffer memory subassembly, last line module and wire rod guillootine - Google Patents

Wire rod buffer memory subassembly, last line module and wire rod guillootine Download PDF

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Publication number
CN216562596U
CN216562596U CN202122818303.2U CN202122818303U CN216562596U CN 216562596 U CN216562596 U CN 216562596U CN 202122818303 U CN202122818303 U CN 202122818303U CN 216562596 U CN216562596 U CN 216562596U
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wire
pulley
processed
module
tape
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赵治华
蔡纯
唐传胜
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Lanto Electronic Ltd
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Lanto Electronic Ltd
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Abstract

The utility model relates to the technical field of wire processing equipment, and particularly discloses a wire caching assembly, an online module and a wire cutting machine. The buffer component is used for buffering a wire to be processed and comprises a pulley frame, three pulleys, a lifting pulley, a pulley base and a balancing weight, wherein the pulley base is arranged on the pulley frame in a sliding manner along the vertical direction; the second pulley, the third pulley and the fourth pulley are respectively and rotatably arranged on the pulley frame; the lifting pulley is rotatably connected to the pulley base, the second pulley and the third pulley are respectively positioned on two sides of a connecting line of the fourth pulley and the lifting pulley, a wire to be processed wound on the second pulley is wound on the third pulley after being alternately wound between the lifting pulley and the fourth pulley. The wire rod alternating winding between the lifting pulley and the fourth pulley is achieved through the wire rod to be processed, the purpose of caching the cable is effectively achieved, the risk that the wire rod to be processed deviates in the rotating and conveying process is reduced, and the situation that the wire rod is scattered is avoided.

Description

Wire rod buffer memory subassembly, last line module and wire rod guillootine
Technical Field
The utility model relates to the technical field of wire processing equipment, in particular to a wire caching assembly, an online module and a wire cutting machine.
Background
The electric wire and cable is used for transmitting electricity, magnetic energy, information and wire products for realizing electromagnetic energy conversion, the electric wire and cable in a broad sense is also called as a cable for short, the electric cable in a narrow sense is an insulated cable, and generally comprises one or more insulated wire cores, a coating layer, a total protective layer and an outer protective layer which may be respectively arranged on the insulated wire cores, and the electric cable also can be provided with an additional non-insulated conductor. In the use of the electric wire, the electric wire and the electric cable are different in use length due to different use places.
At present, under the conditions that the size specification of a cable wire to be processed is changed greatly and the material of the wire is soft, the outer cover of the wire is easy to separate from a wire core and retreat, and the size of the wire to be processed in the subsequent hot pressing and film winding operation process of a wire cutting machine is unstable. Considering the influence of factors such as wire length, if a simple O-shaped knot is adopted to perform winding caching on the wire to be processed, the problems of the wire to be processed that the outer cover is retracted and the quality of the core wire is hidden are not solved, and due to the defects, the productivity is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a wire caching component, an online module and a wire cutting machine, so as to solve the problem of low caching efficiency of wires to be processed.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a wire caching component is used for caching wires to be processed and comprises a pulley frame, a second pulley, a third pulley, a fourth pulley, a pulley base, a lifting pulley and a balancing weight; the second pulley, the third pulley and the fourth pulley are respectively and rotatably arranged on the pulley frame; the pulley base is arranged on the pulley frame in a sliding manner along the vertical direction; the lifting pulley is rotationally connected to the pulley base, the second pulley and the third pulley are respectively positioned at two sides of a connecting line of the fourth pulley and the lifting pulley, the wire to be processed wound on the second pulley is wound on the third pulley after being alternately wound between the lifting pulley and the fourth pulley; the balancing weight is connected to the pulley base.
As a preferable technical solution of the wire buffer assembly, the wire to be processed is wound between the lifting pulley and the fourth pulley in an 8-shaped cross manner.
As the preferable technical scheme of the wire caching assembly, a plurality of wire grooves are respectively arranged on the lifting pulley and the fourth pulley at intervals.
The utility model provides a module of going online, includes module base and foretell wire rod buffer memory subassembly, wire rod buffer memory subassembly link firmly in module base, module base still is equipped with wire rod pivot and friction pulley, the wire rod pivot is convoluteed there treat the processing wire rod, the friction pulley is used for the drive the rotatory output of wire rod pivot treat the processing wire rod, wire rod pivot output treat the processing wire rod roll up in the second pulley.
A wire cutting machine comprises the wire feeding module, a processing module, a wire pulling module and a material taking module; the processing module is used for sequentially carrying out hot pressing, film winding and cutting on the wire to be processed output by the third pulley; the wire drawing module is used for clamping two ends of the cut wire to be processed; the material taking module is used for coiling and storing the clamped wire to be processed.
As a preferred technical scheme of the wire cutting machine, the processing module comprises a hot-pressing film winding and cutting assembly, and the hot-pressing film winding and cutting assembly comprises a hot-pressing unit, a film winding unit and a cutting unit; the film winding unit comprises a tape rotating shaft, a non-stick block, a tape pressing block, a first film wrapping claw, a second film wrapping claw and a tape cutting knife, a film winding tape is wound on the tape rotating shaft, the non-stick block and the tape pressing block can be close to or far away from each other, the non-stick block and the tape pressing block can carry the film winding tape in a mode of clamping two sides of the film winding tape extending out of the tape rotating shaft, the film winding tape is enabled to be pasted on the wire to be processed, the tape cutting knife is used for cutting the film winding tape, the first film wrapping claw and the second film wrapping claw can be close to or far away from each other, a third opening is formed in the first film wrapping claw, a fourth opening is formed in the second film wrapping claw, the third opening and the fourth opening are spliced to form a film wrapping opening, and the wire to be processed passes through the film wrapping opening, the film winding adhesive tape is clamped between the wire to be processed and the inner side wall of the adhesive coating opening.
As a preferred technical scheme of the wire cutting machine, the hot pressing unit comprises a first hot pressing head and a second hot pressing head, the first hot pressing head and the second hot pressing head can be close to or far away from each other, a first opening is formed in the first hot pressing head, a second opening is formed in the second hot pressing head, the first opening and the second opening are spliced to form a hot pressing opening, and the wire to be processed is connected to the hot pressing opening in a penetrating manner; the cutting unit comprises a first cutting knife body and a second cutting knife body, the first cutting knife body and the second cutting knife body can be close to or far away from each other, and when the first cutting knife body and the second cutting knife body are close to each other, the first cutting knife body and the second cutting knife body can cut the wire to be processed between the first cutting knife body and the second cutting knife body.
As the preferred technical scheme of wire rod guillootine, the drawing die piece includes that first double-layered line subassembly, second double-layered line subassembly and second wire rod hold in the palm the silo, the second wire rod holds in the palm the silo and is used for bearing the weight of after cutting the wire rod of treating processing, first double-layered line subassembly with second double-layered line subassembly split in the both sides that the silo was held in the second wire rod, first double-layered line subassembly is equipped with first double-layered line claw, second double-layered line subassembly includes second double-layered line claw, first double-layered line claw with second double-layered line claw is used for the centre gripping respectively treat the both ends of processing wire rod.
As the preferred technical scheme of wire rod guillootine, it includes wire winding subassembly and conveyor components to get the material module, wire winding subassembly include the wire winding base with rotate connect in the wire winding frame of wire winding base, when wire winding frame is rotatory, can drive wait to process the wire rod coil in on wire winding frame's the lateral surface.
As a preferred technical scheme of the wire cutting machine, the material taking module further comprises a manipulator, the conveying assembly comprises a conveying belt and a conveying driving unit for driving the conveying belt, and a wire fixing frame is arranged on the conveying belt and used for accommodating the wire to be processed; the manipulator is used for conveying the wires to be processed which are wound on the wire winding assembly into the wire fixing frame.
The utility model has the beneficial effects that:
the wire caching component effectively achieves the purpose of caching the cable by alternately winding the wire to be processed between the lifting pulley and the fourth pulley. Simultaneously, the counterweight block drives the pulley base to fall, so that the wire to be processed which plays a role of lifting the pulley base is straightened, the risk of position deviation of the wire to be processed in the rotary conveying process is reduced, and the scattering of the wire to be processed is avoided. The wire rod of treating processing has played the effect of direction with the setting of third pulley, and the pulley base can reduce the range that the wire rod of treating processing rocked on wire rod buffer memory subassembly along with treating the swing of processing wire rod simultaneously, has avoided the lift pulley and has treated to rub each other between the processing wire rod and cause the damage, has ensured that wire rod buffer memory subassembly can move smoothly. The caching operation of the wire caching assembly is beneficial to solving the problems of the external envelope shrinkage of the wire to be processed and the quality hidden danger of the core wire, and further the capacity of the subsequent processing of the wire to be processed is improved.
This module of going up line has played the effect of treating the processing wire rod for wire rod buffer memory subassembly supply through setting up the wire rod pivot, and the setting up of friction pulley has reduced the resistance when the wire rod is waited to process the wire rod buffer memory subassembly supply to reduced and waited to process the risk that the wire rod damaged because of dragging, improved the yields of treating processing wire rod processing. The wire feeding module has the advantages of simple structure, small occupied space and larger buffer amount of the wire to be processed.
This wire rod guillootine utilizes the module of going to the standard grade, processing module, the module of acting as go-between and gets the material module, can link up and accurately accomplish a series of operations of treating the material loading of processing wire rod, hot pressing, twine the membrane, cut, centre gripping, coiling and accomodating, above content has realized material loading to the automatic function of unloading a quick-witted two cave wire rods, this wire rod guillootine stable in structure is reliable, can accomplish the process flow of treating the processing wire rod fast and high-efficiently, has accelerated the processing cycle of treating the processing wire rod, has improved the productivity and the yields of treating the processing wire rod by a wide margin.
Drawings
Fig. 1 is a schematic structural diagram of an online module according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a first viewing angle of a wire cutting machine according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a second viewing angle of the wire cutting machine according to the embodiment of the present invention;
FIG. 4 is a schematic diagram of a first view of a processing module according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a second view of a processing module according to an embodiment of the utility model;
FIG. 6 is a schematic structural diagram of a hot-press wrap cutting assembly provided by an embodiment of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 6;
FIG. 8 is a schematic structural diagram of a wire pulling module provided by an embodiment of the present invention;
fig. 9 is a schematic view of a first view of a reclaiming module according to an embodiment of the present invention;
fig. 10 is a second perspective view of a reclaiming module according to an embodiment of the utility model.
In the figure:
100. an online module; 110. a wire rotating shaft; 120. a rotating shaft protecting sleeve; 121. a protective sleeve pinch roller; 130. a friction wheel; 140. an electric cabinet; 151. a first pulley; 152. a second pulley; 153. a third pulley; 154. a fourth pulley; 155. a lifting pulley; 156. a balancing weight; 157. a pulley base; 158. a pulley block; 160. a module base; 170. a pulley yoke; 171. lifting the slide rail; 172. a photoelectric sensor; 173. a button box; 180. a first support; 190. a first universal wheel;
200. a processing module; 240. a positioning unit; 241. a positioning frame; 242. a first positioning wheel; 243. a second positioning wheel; 244. a third positioning wheel; 245. positioning the wheel slide block; 246. a positioning wheel traction spring; 250. a second support; 260. a second universal wheel; 271. a color sensor; 280. a first base; 281. a button unit; 291. a first top plate; 292. a first plug; 293. a first warning unit; 294. a first sidewall ceiling; 295. a first operation panel; 296. a first sidewall door; 297. a first sidewall base plate; 298. a heat radiation fan; 299. a first module frame;
300. a wire pulling module; 330. a first wire clamping assembly; 331. a first wire clamping driving unit; 332. a first wire clamping claw; 333. a first wire clamping track; 334. a first rail base; 340. a second wire clamping assembly; 341. a second wire clamping driving unit; 342. a second wire clamping claw; 343. a second wire clamping track; 344. a second rail base; 350. a second wire material supporting groove; 360. a third support; 370. a third universal wheel; 380. a second base; 391. a second top plate; 392. a second plug; 393. a second warning unit; 394. a second sidewall ceiling; 395. a second sidewall door; 396. a second module frame;
400. a material taking module; 410. a manipulator; 420. ejecting the assembly; 430. a delivery assembly; 431. a component cover plate; 432. a wire fixing frame; 440. a winding assembly; 450. a wire positioning assembly; 460. a fourth strut; 470. a fourth universal wheel; 480. a third base; 481. a partition plate; 482. a safety grating; 491. a third top plate; 492. a third sidewall ceiling; 493. a second operation panel; 494. a third sidewall door; 495. a load-bearing platform; 496. a third module frame; 497. a scram switch;
500. hot-pressing a film winding and cutting assembly; 510. hot-pressing the bracket; 520. a hot pressing unit; 521. a first hot pressing cylinder; 522. a second hot pressing cylinder; 523. a first hot-pressing head; 524. a second hot-pressing head; 525. a temperature controller; 530. a film winding unit; 531. a tape rotating shaft; 532. a damper; 533. a tape idler; 534. non-stick glue blocks; 535. pressing the adhesive tape into a block; 536. a briquetting lifting cylinder; 537. a rotating shaft driving unit; 541. a first rubber coating claw; 542. a second rubber coating claw; 550. a tape cutter; 560. a first wire stock receptacle; 570. cutting a support; 571. cutting a sliding rail; 580. a cutting unit; 581. a first cutting cylinder; 582. a second cutting cylinder; 583. a first cutting blade main body; 584. a first cutting knife slider; 591. a wire pressing wheel; 592. cutting the inductor; 900. and (5) waiting for processing the wire rod.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1, the present embodiment provides a wire buffering assembly for buffering a wire 900 to be processed, which includes a pulley frame 170, a pulley base 157, a lifting pulley 155, a weight 156, a second pulley 152, a third pulley 153, and a fourth pulley 154; the second pulley 152, the third pulley 153 and the fourth pulley 154 are respectively rotatably arranged on the pulley frame 170; the pulley base 157 is arranged on the pulley frame 170 in a sliding manner along the vertical direction; the lifting pulley 155 is rotatably connected to the pulley base 157, the second pulley 152 and the third pulley 153 are respectively positioned at two sides of a connecting line of the fourth pulley 154 and the lifting pulley 155, the wire 900 to be processed wound on the second pulley 152 is wound on the third pulley 153 after passing through the lifting pulley 155 and the fourth pulley 154 to be alternately wound; the weight 156 is connected to the pulley base 157.
The wire buffering component effectively achieves the purpose of buffering the cable by alternately winding the wire 900 to be processed between the lifting pulley 155 and the fourth pulley 154. Meanwhile, the counterweight block 156 drives the pulley base 157 to drop, so that the wire 900 to be processed, which plays a role of lifting the pulley base 157, is straightened, the risk of position deviation of the wire 900 to be processed in the rotary conveying process is reduced, and the situation that the wire 900 to be processed is scattered is avoided. The second pulley 152 and the third pulley 153 are arranged to guide the wire 900 to be processed, and meanwhile, the pulley base 157 can swing along with the wire 900 to be processed, so that the swinging amplitude of the wire 900 to be processed on the wire caching assembly is reduced, the damage caused by mutual friction between the lifting pulley 155 and the wire 900 to be processed is avoided, and the smooth operation of the wire caching assembly is guaranteed. The caching operation of the wire caching assembly is beneficial to solving the problems of the external envelope shrinkage and the hidden quality danger of the core wire of the wire 900 to be processed, and further the capacity of the subsequent processing of the wire 900 to be processed is improved.
Specifically, the fourth pulley 154 is always located above the lifting pulley 155; the pulley frame 170 is fixedly connected with a lifting slide rail 171 extending along the vertical direction, the pulley base 157 is fixedly connected with a pulley slide block 158, and the pulley slide block 158 is slidably arranged on the lifting slide rail 171.
Wherein the wire 900 to be processed is wound between the lifting pulley 155 and the fourth pulley 154 in a cross-shape of 8. The above arrangement allows the portions of the wire 900 to be processed to be routed without being attached to each other. The direction of the wire 900 to be processed is designed to be 8-shaped from the traditional O-shaped, so that the length of the wire cache assembly for caching the wire 900 to be processed is increased by 1.5-1.8 times, and the negative influence of the wire cache assembly on the wire 900 to be processed in the caching operation can be reduced. The arrangement mode of the 8-shaped wire 900 to be processed enables the self-weight pulling force of the balancing weight 156 to be correspondingly reduced by more than a half, so that the hidden quality troubles of the external shrinkage and the internal damage of the core wire of the wire 900 to be processed can be further reduced.
Furthermore, a plurality of wire grooves are respectively arranged on the lifting pulley 155 and the fourth pulley 154 at intervals. The wire 900 to be processed is alternately wound between the wire groove of the lifting pulley 155 and the wire groove of the fourth pulley 154. The above arrangement defines the position where the wire 900 to be processed is wound on the lifting pulley 155 and the fourth pulley 154, and the opening of the wire groove further reduces the risk of positional deviation of the wire 900 to be processed during the rotational conveyance.
Preferably, the wire 900 to be processed is wound between the lifting pulley 155 wire groove and the fourth pulley 154 wire groove for N times, N is a positive integer, the second pulley 152 and the third pulley 153 are both provided with one wire groove, the fourth pulley 154 is provided with N wire grooves, and the lifting pulley 155 is provided with N +1 wire grooves.
Specifically, N is 4; the wire 900 to be processed is wound around the wire groove of the second pulley 152, and then is wound between the wire groove of the lifting pulley 155 and the wire groove of the fourth pulley 154 for 4 times alternately, and the wire 900 to be processed extending from the wire groove of the fourth pulley 154 is wound around the wire groove of the lifting pulley 155 for the 5 th time, and then is finally wound around the third pulley 153 and rotates to output the wire buffer assembly. The design that the number of winding times of the wire 900 to be processed on the lifting pulley 155 is more than that on the fourth pulley 154 facilitates the adjustment of the direction of the wire 900 to be processed in a downward-in-upward-out manner, so that more wires 900 to be processed can be buffered.
In this embodiment, the wire buffer assembly further comprises an electric cabinet 140 and a button box 173. A feeding control system for controlling the output of the wire 900 to be processed is arranged in the electric cabinet 140, and the electric cabinet 140 is covered to prevent dust from entering the feeding control system. The button box 173 is fixedly connected to the button box 173 and is in communication connection with the feeding control system, and the button box 173 can complete the linkage, stop, inching and resetting of the conveying action of the wire 900 to be processed, so that an operator can be helped to quickly replace the wire 900 to be processed.
The embodiment further provides an online module 100, which includes a module base 160 and the above wire buffer assembly, the wire buffer assembly is fixedly connected to the module base 160, the module base 160 is further provided with a wire rotating shaft 110 and a friction wheel 130, the wire rotating shaft 110 is wound with a wire 900 to be processed, the friction wheel 130 is used for driving the wire rotating shaft 110 to rotate and output the wire 900 to be processed, and the wire 900 to be processed output by the wire rotating shaft 110 is wound on the second pulley 152.
This module 100 of getting on the throne has played the effect of waiting to process wire rod 900 for wire rod buffer memory subassembly supply through setting up wire rod pivot 110, and the setting of friction pulley 130 has reduced wire rod pivot 110 and has waited the resistance when processing wire rod 900 to the wire rod buffer memory subassembly supply to reduced and waited to process the risk of wire rod 900 because of dragging the damage, improved the yields of waiting to process wire rod 900 processing. The on-line module 100 has a simple structure, occupies a small space and has a large buffer amount of the wire 900 to be processed.
Specifically, the side surface of the friction wheel 130 contacts with the side surface of the wire rotating shaft 110, and the friction wheel 130 can drive the wire rotating shaft 110 to rotate around the axis of the wire rotating shaft 110; the electric cabinet 140 is fixedly attached to the module base 160.
Preferably, the module base 160 is a rectangular parallelepiped, four corners of the bottom end of the module base are rotatably connected with first universal wheels 190, and the arrangement of the first universal wheels 190 facilitates the carrying and assembling of the threading module 100. The four corners of the bottom end of the module base 160 can be further provided with first support columns 180 in a telescopic mode, when the first support columns 180 retract, the first universal wheels 190 are in contact with the ground, gaps exist between the first support columns 180 and the ground, and the online module 100 is in a movable state; when the first support column 180 extends out, a gap exists between the first universal wheel 190 and the ground, the first support column 180 is in contact with the ground, and the upper line module 100 is in a positioning state. The improvement improves the flexibility of the position change of the on-line module 100 through the switchable design of the positioning state and the active state, and further improves the assembly and carrying efficiency of the on-line module 100.
In this embodiment, the wire buffer assembly further includes a rotating shaft sheath 120, a friction wheel driving unit, a nitrogen spring, and a photoelectric sensor 172. The rotating shaft protecting sleeve 120 is arranged above the wire rotating shaft 110 in a covering mode, and when the wire rotating shaft 110 rotates, the rotating shaft protecting sleeve 120 can reduce the probability that the wire rotating shaft 110 accidentally injures an operator. The inside of pivot lag 120 still rotates and is connected with lag pinch roller 121, and the side of lag pinch roller 121 contacts with the side of wire rod pivot 110, and wire rod pivot 110 can drive lag pinch roller 121 around the axis rotation of lag pinch roller 121. The position of the wire rotating shaft 110 is limited by the arrangement of the protective sleeve pinch roller 121, the wire rotating shaft 110 is prevented from jumping and running when rotating, and the on-line module 100 can accurately and smoothly run. The friction wheel drive unit is attached to the module base 160 for driving the friction wheel 130. The nitrogen spring is installed on the module base 160 and used for supporting the rotating shaft protecting sleeve 120, and the rotating shaft protecting sleeve 120 can be opened and closed slowly due to the arrangement of the nitrogen spring, so that labor-saving and safety in dismounting and mounting operations of the rotating shaft protecting sleeve 120 are ensured. The photoelectric sensor 172 is mounted on the pulley base 157, and is in communication connection with a first alarm unit, and the photoelectric sensor 172 is used for sensing the allowance of the wire 900 to be processed, so that the photoelectric sensor 172 can send an alarm to the first alarm unit before the wire 900 to be processed is used up, and an operator is reminded to replace the wire rotating shaft 110 in time to supplement the wire 900 to be processed. In particular, the friction wheel drive unit is a motor.
Preferably, the pulley frame 170 is further rotatably provided with a first pulley 151, and the wire 900 to be processed extending out of the wire rotating shaft 110 is wound on the first pulley 151 and then wound on the second pulley 152. The arrangement of the first pulley 151 changes the arrangement direction of the wires 900 to be processed, reduces the risk of position deviation of the wires 900 to be processed on the wire buffering assembly, and improves the smooth operation of correctly conveying the wires 900 to be processed to the wire buffering assembly.
As shown in fig. 2 and fig. 3, the present embodiment further provides a wire cutting machine, which includes the above-mentioned threading module 100, further includes a processing module 200, a wire pulling module 300, and a material taking module 400; the processing module 200 is used for sequentially performing hot pressing, film winding and cutting on the wire 900 to be processed output by the third pulley 153; the wire drawing module 300 is used for clamping two ends of the cut wire 900 to be processed; the material taking module 400 is used for coiling and storing the clamped wire material 900 to be processed.
This wire rod guillootine utilizes last line module 100, processing module 200, wire drawing module 300 and gets material module 400, can link up and accomplish a series of operations of treating the material loading of processing wire rod 900, hot pressing, twine the membrane, cut, centre gripping, coiling and accomodating accurately, above contents have realized material loading to unloading a two cave wire rod automation function, this wire rod guillootine stable in structure is reliable, can accomplish the process flow of treating processing wire rod 900 fast and high-efficiently, has shortened the cycle of processing of treating processing wire rod 900, has improved the productivity and the yields of treating processing wire rod 900 by a wide margin.
Specifically, the wire cutting machine is formed by sequentially splicing an upper wire module 100, a processing module 200, a wire pulling module 300 and a material taking module 400; the operator manually takes the stored wire rod 900 to be processed and carries it to the subsequent processing environment.
As shown in fig. 4-7, the process module 200 includes a hot-press wrap cutting assembly 500, the hot-press wrap cutting assembly 500 including a hot-press unit 520, a wrap unit 530, and a cutting unit 580; the film winding unit 530 comprises a tape rotating shaft 531, a non-stick adhesive block 534 and a tape pressing block 535, first rubber coating claw 541, second rubber coating claw 542 and sticky tape cutting knife 550, it has the membrane tape to twine to coil on the sticky tape pivot 531, non-sticky piece 534 and sticky tape briquetting 535 can be close to each other or keep away from, non-sticky piece 534 and sticky tape briquetting 535 can be through the mode transport membrane tape of the both sides of the membrane tape that stretches out on the centre gripping sticky tape pivot 531, make the membrane tape to paste in waiting to process wire rod 900, sticky tape cutting knife 550 is used for cutting the membrane tape, first rubber coating claw 541 can be close to each other or keep away from with second rubber coating claw 542, the third opening has been seted up on the first rubber coating claw 541, the fourth opening has been seted up on the second rubber coating claw 542, the third opening splices with the fourth opening and forms the bale mouth, it passes in the bale mouth to wait to process wire rod 900, the membrane tape clamp is located between waiting to process wire rod 900 and the inside wall of bale mouth.
The non-stick rubber block 534 and the adhesive tape pressing block 535 clamp the part of the film-winding adhesive tape extending out of the adhesive tape rotating shaft 531, drive the film-winding adhesive tape to be close to the wire 900 to be processed, until the adhering surface part of the film-winding adhesive tape is adhered to the outer surface of the wire 900 to be processed, the first adhesive-coating claw 541 and the second adhesive-coating claw 542 are close to each other, the non-stick rubber block 534 moves away from the adhesive tape pressing block 535, the non-stick rubber block 534 and the adhesive tape pressing block 535 move away from the wire 900 to be processed, then clamp the film-winding adhesive tape again, the adhesive tape cutting knife 550 cuts the film-winding adhesive tape, the film-winding adhesive tape partially adhered to the outer surface of the wire 900 to be processed can be deformed and the part adhered to the outer surface of the wire 900 to be processed is gradually enlarged by clamping the film-winding adhesive tape between the inner side wall of the wire 900 to be processed and the adhesive-coating inner side wall, and finally the first adhesive-coating claw 541 and the second adhesive-coating claw 542 rotate around the axis of the wire 900 to be processed, the film-winding adhesive tape can be completely attached to the outer surface of the wire 900 to be processed by the above actions.
When the non-stick adhesive block 534 and the adhesive tape pressing block 535 clamp the part of the film-winding adhesive tape extending out of the adhesive tape rotating shaft 531, the adhering surface of the film-winding adhesive tape is in contact with the non-stick adhesive block 534. The surface of the non-stick rubber block 534 is plated with a layer of Teflon coating, and the plating of the Teflon coating can avoid the situation that the film winding adhesive tape is stuck on the non-stick rubber block 534, and is beneficial to avoiding the risk that the film winding adhesive tape is pulled and broken. In other embodiments of the present embodiment, the surface of the non-stick adhesive block 534 is plated with other non-stick adhesive coatings, and the purpose of plating the non-stick adhesive block 534 with the coatings is to avoid the situation that the film-wrapping tape is stuck on the non-stick adhesive block 534.
The operation of taking, clamping, pasting and winding the film of the film winding adhesive tape can be rapidly and accurately finished by utilizing the structure. The above contents enable the film winding unit 530 to rapidly complete the operation of winding the film winding adhesive tape on the outer side of the wire 900 to be processed, and the structure is simple, the action is accurate and continuous, and the work efficiency of the processing module 200 is improved.
Preferably, the film-winding adhesive tape is a release-free paper adhesive tape and consists of high-temperature nylon paper and glue. Similar to common sealing adhesive tapes in the market, the adhesive tape has the characteristics of high temperature resistance, pulling resistance and durable adhesive, and the non-adhesive surface of the release-free paper adhesive tape has no adhesive and the adhesive on the single side of the adhesive surface. The separation of the convenient no type paper sticky tape that leaves of above-mentioned content, the attached sticky tape of tradition need by the sticky tape with from type paper to constitute, and the no type paper sticky tape that this embodiment provided need not from type paper and retrieve the material tape dish mechanism, cost reduction, environmental protection are effectual, simple structure and the maintenance of being convenient for. The thickness of the non-release paper tape adopted in the embodiment is 0.05 mm, and the width is 20 mm. The non-release paper adhesive tape is thin and can not be broken and deformed in the winding process.
In this embodiment, the film winding unit 530 further includes a damper 532, a tape idler 533, a rubber-covered claw driving unit, a press piece lifting cylinder 536, a press piece rotating cylinder, a color sensor 271, and a rotation shaft driving unit 537.
The adhesive tape rotating shaft 531 is rotatably arranged on the film winding support, the rotating shaft driving unit 537 is used for driving the adhesive tape rotating shaft 531 to rotate around the axis of the adhesive tape rotating shaft 531, and the damper 532 is used for limiting the quick rotating action of the adhesive tape rotating shaft 531 during rotation, so that the adhesive tape rotating shaft 531 stably outputs a film winding adhesive tape with a fixed length, and meanwhile, the risk of breaking the film winding adhesive tape due to pulling is avoided. The color sensor 271 is in communication connection with a second alarm unit for detecting whether the film winding operation of the film winding adhesive tape is completed or not, and if the film winding operation is not completed smoothly, the second alarm unit gives an alarm, so that the situation that the film winding operation fails is avoided from occurring in large batch. Specifically, the shaft driving unit 537 is a motor.
The encapsulation claw driving unit includes an encapsulation claw translation unit for driving the first encapsulation claw 541 to approach or depart from the second encapsulation claw 542, and an encapsulation claw rotation unit for driving the first encapsulation claw 541 and the second encapsulation claw 542 to rotate around the axis of the wire material 900 to be processed. Specifically, the rubber coating claw translation unit and the rubber coating claw rotation unit are both motors. The pressing block lifting cylinder 536 is used for driving the non-stick glue block 534 to be close to or far away from the adhesive tape pressing block 535, and the pressing block rotating cylinder is used for driving the non-stick glue block 534 and the adhesive tape pressing block 535 to be close to or far away from the wire 900 to be processed.
The film-winding tape extending from the tape rotating shaft 531 is wound on the tape idler 533 and then sandwiched between the non-stick tape block 534 and the tape pressing block 535. Specifically, the non-adhesive surface of the tape idler 533 is in contact with the side surface of the tape idler 533. The arrangement of the adhesive tape idler wheel 533 changes the arrangement direction of the film-winding adhesive tape, and simultaneously reduces the risk of position deviation of the film-winding adhesive tape between the non-stick adhesive block 534 and the adhesive tape pressing block 535, so that the probability of the film-winding adhesive tape being correctly attached to the outer surface of the wire 900 to be processed is improved, and the smooth operation of the film-winding operation outside the wire 900 to be processed is ensured.
Further, the hot pressing unit 520 includes a first hot pressing head 523 and a second hot pressing head 524, the first hot pressing head 523 and the second hot pressing head 524 can be close to or away from each other, a first opening is formed in the first hot pressing head 523, a second opening is formed in the second hot pressing head 524, the first opening and the second opening are spliced to form a hot pressing port, and the wire 900 to be processed is threaded through the hot pressing port; the cutting unit 580 includes a first cutting blade body 583 and a second cutting blade body, the first cutting blade body 583 and the second cutting blade body can approach or separate from each other, and when the first cutting blade body 583 and the second cutting blade body approach each other, the first cutting blade body 583 and the second cutting blade body can cut the wire 900 to be processed therebetween. By means of the arrangement of the first hot pressing head 523 and the second hot pressing head 524, the hot pressing operation of the wire 900 to be processed can be smoothly completed in a manner of hot pressing the wire 900 to be processed toward the center of the hot pressing port; by the arrangement of the first cutting blade main body 583 and the second cutting blade main body, the cutting operation of the wire 900 to be processed can be smoothly completed.
The hot pressing unit 520 further includes a first hot pressing cylinder 521, a second hot pressing cylinder 522, a temperature controller 525 and a hot pressing bracket 510, and the first hot pressing head 523 and the second hot pressing head 524 are movably disposed on the hot pressing bracket 510. The first hot pressing head 523 is driven by the first hot pressing cylinder 521, and the second hot pressing head 524 is driven by the second hot pressing cylinder 522; the temperature controller 525 is used for adjusting the temperature of the first hot-pressing head 523 and the second hot-pressing head 524, so as to prevent the first hot-pressing head 523 and/or the second hot-pressing head 524 from scalding due to an over-high temperature and avoid the occurrence of the situation of the wire 900 to be processed. The first opening and the second opening are both semicircular, and the size of the second opening is larger than that of the first opening.
Specifically, the first hot pressing cylinder 521 and the second hot pressing cylinder 522 have different powers, and the force applied to the wire 900 to be processed, which is threaded through the hot pressing opening, is different due to the arrangement, so that the risk that the wire 900 to be processed is accidentally clamped on the first hot pressing head 523 or the second hot pressing head 524 is reduced, and the hot pressing operation can be smoothly and accurately completed. In the present embodiment, the first hot pressing cylinder 521 is one size larger than the second hot pressing cylinder 522.
The cutting unit 580 further includes a cutting slide rail 571, a first cutting cylinder 581, a second cutting cylinder 582, a first cutting knife slider 584, a second cutting knife slider, a wire-pressing wheel 591, a cutting inductor 592, and a cutting support 570.
The first cutting knife main body 583 is fixedly connected with a first cutting knife sliding block 584, the first cutting knife main body 583 is driven by the first cutting cylinder 581, and the first cutting knife sliding block 584 is slidably arranged on the cutting sliding rail 571; the second cutting knife main body is fixedly connected with a second cutting knife sliding block, the second cutting knife main body is driven by a second cutting cylinder 582, and the second cutting knife sliding block is slidably arranged on the cutting sliding rail 571. The first cutting knife main body 583 and the second cutting knife main body are both provided with a scissor opening used for cutting the wire 900 to be processed, and the scissor opening is formed to improve the cutting efficiency and the success rate.
Specifically, the first cutting cylinder 581 is different from the second cutting cylinder 582 in power, and the force applied to the wire material 900 to be processed is different due to the arrangement, so that the situation that the wire material center hole is blocked by the deformed wire drawing after the wire material 900 to be processed is cut is avoided, and the cutting operation can be smoothly and accurately completed. In this embodiment, the first cutoff cylinder 581 is one size larger than the second cutoff cylinder 582.
The wire pressing wheel 591 is rotatably arranged on the cutting support 570, the side face of the wire pressing wheel 591 is in contact with the wire 900 to be processed, the position of the wire 900 to be processed in the cutting unit 580 is limited by the wire pressing wheel 591, the situation that the position of the wire 900 to be processed deviates due to cutting operation is avoided, and the cutting operation efficiency and the cutting operation success rate are further improved. The cutting sensor 592 is communicatively coupled to a third alarm unit for detecting whether the cutting operations of the first cutting blade body 583 and the second cutting blade body are completed or not, and if not, the third alarm unit issues an alarm, thereby preventing the occurrence of a large batch of situations of failure in the cutting operations.
The process module 200 further includes a first base 280, the process control system is located in the first base 280, and the first base 280 is provided with a button unit 281, a first thread supporting groove 560 and a positioning unit 240.
The button unit 281 is in communication connection with the processing control system, the processing module 200 can start or stop running by operating the button unit 281, and the setting of the button unit 281 facilitates the operation of the operator such as machine adjustment and material loading. First wire rod holds in palm silo 560 and is used for accepting the wire rod 900 of treating after accomplishing cutting operation, prevents to treat that processing wire rod 900 is dirty through the mode of dragging the tail portion of treating processing wire rod 900, and the aforesaid sets up and has guaranteed that to treat processing wire rod 900 can not receive the pollution in processing module 200, has ensured the yields of treating processing wire rod 900.
The positioning unit 240 includes a positioning frame 241, and a first positioning wheel 242 and a second positioning wheel 243 rotatably disposed on the positioning frame 241, a positioning wheel slider 245 is slidably disposed on the positioning frame 241 along a vertical direction, a third positioning wheel 244 is rotatably disposed on the positioning wheel slider 245, two ends of a positioning wheel traction spring 246 are respectively connected to the positioning frame 241 and the positioning wheel slider 245, and the positioning wheel traction spring 246 is used for traction of the positioning wheel slider 245. The positioning unit 240 receives the wire 900 to be processed, which is output from the third pulley 153, and inputs it into the hot press unit 520. The wire material 900 to be processed is wound around the second positioning wheel 243, the third positioning wheel 244, and the first positioning wheel 242 in this order. The positioning unit 240 completes the positioning and conveying operations of the wire 900 to be processed, and ensures that the wire 900 to be processed conveyed by the wire feeding module 100 can be accurately received by the processing module 200.
Preferably, the first base 280 is a rectangular parallelepiped, the second universal wheels 260 are rotatably connected to four corners of the bottom end, and the second universal wheels 260 facilitate the transportation and assembly of the processing module 200. The four corners of the bottom end of the first base 280 can be further provided with a second support 250 in a telescopic manner, when the second support 250 retracts, the second universal wheel 260 contacts with the ground, a gap exists between the second support 250 and the ground, and the processing module 200 is in a movable state; when the second support 250 is extended, the second universal wheel 260 has a gap with the ground, the second support 250 is in contact with the ground, and the processing module 200 is in a positioning state. The above improvement improves the flexibility of the position change of the processing module 200 by the switchable design of the positioning state and the active state, and further improves the efficiency of the assembly and the transportation of the processing module 200.
With continued reference to fig. 4, the first base 280 is fixedly connected to the first module frame 299, the first base 280 and the first module frame 299 enclose a first working space, and other components of the processing module 200 are located in the first working space. The first module frame 299 is connected with a first side wall bottom plate 297 for sealing the bottom of the side of the first module frame 299, a first side wall top plate 294 for sealing the top of the side of the first module frame 299, a first side wall door 296 arranged at the bottom of the side of the first module frame 299, and a first top plate 291 for sealing the top of the first module frame 299. The first operation panel 295 for controlling the first base 280 is disposed on the first sidewall top plate 294, the heat dissipation fan 298 for extracting the heat dissipated by the hot-press module out of the first module frame 299 is disposed on the first sidewall bottom plate 297, and the arrangement of the heat dissipation fan 298 prevents the equipment in the processing module 200 from being damaged due to high heat, reduces the maintenance frequency of the processing module 200, and prolongs the service life of the processing module 200. The first module frame 299 is provided with a first warning unit 293 and a first plug 292 electrically connected with an external power supply device, the first plug 292 is utilized to realize the power supply of the external power supply device to the first base 280, if an external member enters the first module frame 299 when the processing module 200 works, the first warning unit 293 gives an alarm, thereby reminding an operator to timely move the external member out of the first module frame 299, the above arrangement greatly reduces the influence of the external member on the operation of the processing module 200, and thereby ensuring that the work of the processing module 200 can be smoothly and efficiently completed.
As shown in fig. 8, the wire drawing module 300 includes a first wire clamping assembly 330, a second wire clamping assembly 340 and a second wire supporting groove 350, the second wire supporting groove 350 is used for supporting the cut wire 900 to be processed, the first wire clamping assembly 330 and the second wire clamping assembly 340 are respectively located at two sides of the second wire supporting groove 350, the first wire clamping assembly 330 is provided with a first wire clamping claw 332, the second wire clamping assembly 340 includes a second wire clamping claw 342, and the first wire clamping claw 332 and the second wire clamping claw 342 are respectively used for clamping two ends of the wire 900 to be processed.
The first wire clamping assembly 330 and the second wire clamping assembly 340 can convey the wire 900 to be processed, which is conveyed from the processing module 200, to the material taking module 400 in a state of keeping the wire 900 to be processed straight by alternately clamping the ends of the wire 900 to be processed. Above-mentioned structure utilizes the centre gripping operation, and simple quick completion is treated the action of flare-outing and carrying of processing wire rod 900, when having ensured wire rod guillootine work efficiency, still can not influence the duty cycle of complete machine.
In this embodiment, the first wire clamping assembly 330 includes a first wire clamping driving unit 331, a first wire clamping claw 332 and a first rail base 334, the first rail base 334 is provided with a first wire clamping rail 333, and the first wire clamping driving unit 331 is configured to drive the first wire clamping claw 332 to slide along an extending direction of the first rail base 334; the second wire clamping assembly 340 includes a second wire clamping driving unit 341, a second wire clamping claw 342, and a second rail base 344, wherein the second rail base 344 is provided with a second wire clamping rail 343, and the second wire clamping driving unit 341 is configured to drive the second wire clamping claw 342 to slide along the extending direction of the second rail base 344. Specifically, the first wire clamping claw 332 clamps the end of the wire material 900 to be processed and conveys the wire material 900 to be processed to the material taking module 400, and the portion of the first wire clamping claw 332 in contact with the wire material 900 to be processed is covered with the high-strength rubber.
Preferably, the wire pulling module 300 further comprises a second base 380, and the first rail base 334, the second rail base 344 and the second wire receiving groove 350 are fixedly connected to the second base 380. The second wire material supporting groove 350 is used for receiving the wire material 900 to be processed conveyed by the processing module 200, the mode of lifting the tail of the wire material 900 to be processed is used for preventing the wire material 900 to be processed from being dirty, the arrangement ensures that the wire material 900 to be processed cannot be polluted in the wire drawing module 300, and the yield of the wire material 900 to be processed is guaranteed.
Preferably, the second base 380 is a rectangular parallelepiped, the third universal wheels 370 are rotatably connected to four corners of the bottom end, and the third universal wheels 370 are arranged to facilitate the carrying and assembling of the wire drawing module 300. A third support column 360 can be telescopically arranged at four corners of the bottom end of the second base 380, when the third support column 360 retracts, the third universal wheel 370 is in contact with the ground, a gap exists between the third support column 360 and the ground, and the wire drawing module 300 is in a movable state; when the third support column 360 is extended, the third universal wheel 370 has a gap with the ground, the third support column 360 is in contact with the ground, and the wire drawing module 300 is in a positioning state. The above improvement improves the flexibility of the position change of the wire drawing module 300 through the switchable design of the positioning state and the active state, and further improves the assembly and carrying efficiency of the wire drawing module 300.
In this embodiment, the second base 380 is fixedly connected to the second module frame 396, a second working space is defined by the second base 380 and the second module frame 396, and other components of the wire drawing module 300 are located in the second working space. A second side wall bottom plate for closing the bottom of the side surface of the second module frame 396, a second side wall top plate 394 for closing the top of the side surface of the second module frame 396, a second side wall door 395 arranged at the bottom of the side surface of the second module frame 396, and a second top plate 391 for closing the top of the second module frame 396 are fastened to the second module frame 396. The second module frame 396 is provided with a second warning unit 393 and a second plug 392 electrically connected with the external power supply device, the second plug 392 is utilized to supply power to the second base 380 by the external power supply device, if an external component enters the second module frame 396 when the processing module 200 works, the second warning unit 393 gives an alarm to remind an operator to timely move the external component out of the second module frame 396, the above arrangement greatly influences the operation of the pull wire evading module 300 by the external component, and thereby the work of the pull wire module 300 can be smoothly and efficiently completed.
As shown in fig. 9, the material taking module 400 includes a winding assembly 440 and a conveying assembly 430, the winding assembly 440 includes a winding base and a winding frame rotatably connected to the winding base, and when the winding frame rotates, the winding frame can drive the to-be-processed wire 900 to be wound on the outer side surface of the winding frame. The winding assembly 440 rotates, so that the first wire clamping claw 332 winds the wire 900 to be processed conveyed by the material taking module 400 to the outer side of the winding assembly 440, the automatic coiling of the wire 900 to be processed is realized through the design, and the working efficiency is greatly improved. The conveying assembly 430 is used for conveying the wire rods 900 to be processed out of the material taking module 400, so that operators can conveniently and manually take the wire rods 900 to be processed after processing. The structure is simple and reliable, and the space occupied by the wire 900 to be processed is reduced by coiling and storing the wire 900 to be processed. Above-mentioned structure can be high-efficient and accomplish fast and treat processing wire rod 900 coil with accomodate the action, through concluding up and arranging the processing wire rod 900 of treating of accomplishing processing, not only reduced the space that the processing wire rod 900 of treating occupy, still made things convenient for linking up and the matching of wire rod guillootine and follow-up equipment.
Preferably, the wire clamping block is mounted on the winding frame, the wire clamping block can move close to or away from the winding frame, and the clamping operation of the wire 900 to be processed is completed by clamping the wire 900 to be processed by the wire clamping block and the winding frame. The winding frame can also lift relative to the winding base, the lifting motion of the winding frame relative to the winding base and the rotating motion of the winding frame relative to the winding base are carried out simultaneously, the design enables the wire 900 to be processed to be uniformly wound outside the winding assembly 440, and therefore the quality of the wire 900 to be processed in a coiled mode is improved.
Specifically, the material taking module 400 further comprises an ejecting assembly 420, and the ejecting assembly 420 is used for driving the wire clamping block to approach or leave the winding frame; the winding assembly 440 further includes a rotary motor for driving the bobbin to rotate and a lift guide for driving the bobbin to ascend and descend.
As shown in fig. 9 and 10, the reclaiming module 400 further includes a manipulator 410, the conveying assembly 430 includes a conveying belt and a conveying driving unit for driving the conveying belt, the conveying belt is provided with a wire fixing frame 432 for accommodating a wire 900 to be processed; the robot 410 is used to convey the wire 900 to be processed wound around the winding assembly 440 into the wire fixing frame 432. Above-mentioned simple structure is reliable, not only can accomplish the purpose of treating the handling of processing wire rod 900 with the help of the conveyer belt, can also utilize the fixed frame 432 of wire rod of locating on the conveyer belt to inject the position of treating processing wire rod 900, and the positioning action of the fixed frame 432 of wire rod has not only reduced the risk that the wire rod 900 of treating processing takes place the skew, has still avoided the condition emergence of treating processing wire rod 900 after coiling the operation to scatter.
Specifically, get material module 400 still including coiling the inductor, coil inductor communication connection in getting material control system, after coiling the inductor and detecting the coiling operation completion on wire winding subassembly 440, coil the inductor signals, let each component of wire winding subassembly 440 all reset, make wire winding subassembly 440 no longer the centre gripping treat processing wire rod 900, then make manipulator 410 carry the coil treat processing wire rod 900 on wire winding subassembly 440, above-mentioned design can not only make wire winding subassembly 440 be applied to follow-up treat processing wire rod 900's coiling operation, the condition emergence of conflict with wire winding subassembly 440 when still having avoided manipulator 410 to carry treat processing wire rod 900. The conveying belt is covered with an assembly cover plate 431, and the arrangement of the assembly cover plate 431 reduces the risk that external components influence the conveying belt; the bottom end of the wire fixing frame 432 is fixedly connected with a fixing buckle, and the fixing buckle is clamped on a belt of the conveying belt.
In this embodiment, the conveyor and the robot 410 are conventional in the art, and the specific structure and operation principle thereof are well known to those skilled in the art, and will not be described herein.
As preferred, third base 480 is the cuboid, rotates on four angles of bottom and is connected with fourth universal wheel 470, and the transport and the equipment of getting material module 400 have been made things convenient for in setting up of fourth universal wheel 470. A fourth support 460 is also telescopically arranged at four corners of the bottom end of the third base 480, when the fourth support 460 retracts, the fourth universal wheel 470 contacts with the ground, a gap exists between the fourth support 460 and the ground, and the material taking module 400 is in a movable state; when the fourth support 460 is extended, the fourth universal wheel 470 is spaced from the ground, the fourth support 460 contacts the ground, and the reclaiming module 400 is in a positioned state. The improvement improves the flexibility of the position change of the material taking module 400 through the switchable design of the positioning state and the active state, and further improves the assembly and carrying efficiency of the material taking module 400.
Specifically, the third base 480 is further provided with a wire positioning assembly 450, and the wire positioning assembly 450 is arranged to complete the positioning operation of the wire 900 to be processed conveyed by the first wire clamping claw 332, so that the wire 900 to be processed conveyed by the wire pulling module 300 can only move along the conveying direction of the first wire clamping claw 332, the risk of the position deviation of the wire 900 to be processed is reduced, and the wire 900 to be processed can be accurately received by the wire winding assembly 440.
In this embodiment, a third module frame 496 is fixedly connected to the third base 480, a third working space is defined by the third base 480 and the third module frame 496, and other components of the reclaiming module 400 are located in the third working space. A third side wall bottom plate for closing the bottom of the side of the third module frame 496, a third side wall top plate 492 for closing the top of the side of the third module frame 496, a third side wall door 494 opened at the bottom of the side of the third module frame 496, and a third top plate 491 for closing the top of the third module frame 496 are fastened to the third module frame 496. The third side wall top plate 492 is provided with a second operation panel 493 for controlling the third base 480.
Specifically, still be equipped with the load-bearing platform 495 that stretches out third workspace on the third base 480, still be equipped with scram switch 497 on the load-bearing platform 495, a side bottom has seted up the mouth of taking on the third module frame 496, operating personnel can pass the mouth of taking and take and bear the processing wire rod 900 on the conveyer belt, still be equipped with safety grating 482 on the third module frame 496, safety grating 482 communication connection gets material control system, if there is external member to pass the mouth of taking during the conveyer belt work, safety grating 482 can send a signal to getting material control system, make the conveyer belt stop operation, above-mentioned design has greatly reduced operating personnel because of the maloperation and has stretched into the potential safety hazard in the third workspace with the hand, the work of getting material module 400 has also been guaranteed simultaneously and can be accomplished smoothly and high-efficiently. The emergency stop switch 497 is communicatively coupled to the material extraction control system, and the conveyor belt can be controlled to start or stop operation using the emergency stop switch 497.
As shown in fig. 2-4 and 8-10, 24 v fluorescent lamps are respectively attached to the first module frame 299, the second module frame 396 and the third module frame 496, and the 24 v fluorescent lamps can effectively avoid accidental risks such as electric shock of operators while playing a role in illumination.
In this embodiment, the wire feeding module 100, the processing module 200, the wire pulling module 300 and the material taking module 400 of the wire cutting machine are all provided with two, and the two adjacent conveying assemblies 430 are separated by a partition plate 481 fixedly connected to the third base 480. The space utilization of wire rod guillootine can be optimized in above-mentioned setting, ensures the production efficiency of wire rod guillootine in unit space, and then has reduced the shared space of wire rod guillootine.
Preferably, the operation buttons of the first base 280, the second base 380 and the third base 480 are independently provided, which is safer and more stable than the conventional design of mounting the buttons on the rotating door panel.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A wire buffering component for buffering a wire (900) to be processed, comprising:
a pulley yoke (170);
a second pulley (152), a third pulley (153) and a fourth pulley (154) which are respectively rotatably arranged on the pulley frame (170);
the pulley base (157) is arranged on the pulley frame (170) in a sliding mode along the vertical direction;
the lifting pulley (155) is rotatably connected to the pulley base (157), the second pulley (152) and the third pulley (153) are respectively positioned at two sides of a connecting line of the fourth pulley (154) and the lifting pulley (155), the wire (900) to be processed wound on the second pulley (152) is wound on the third pulley (153) after passing through the lifting pulley (155) and the fourth pulley (154) to be wound alternately;
a counterweight (156) connected to the pulley base (157).
2. Wire buffer assembly according to claim 1, wherein the wire (900) to be processed is cross wound in a figure 8 between the lifting pulley (155) and the fourth pulley (154).
3. The wire buffer assembly according to claim 2, wherein a plurality of wire slots are arranged on the lifting pulley (155) and the fourth pulley (154) at intervals.
4. An online module, characterized by, including module base (160) and the wire buffer assembly of any one of claims 1-3, the wire buffer assembly link firmly in module base (160), module base (160) still is equipped with wire pivot (110) and friction pulley (130), wire pivot (110) is convoluteed there are wire (900) of treating processing, friction pulley (130) are used for driving wire pivot (110) rotatory output wire (900) of treating processing, wire pivot (110) output wire (900) of treating processing are convoluteed in second pulley (152).
5. A wire cutting machine, comprising the wire feeding module of claim 4, further comprising:
the processing module (200) is used for sequentially carrying out hot pressing, film winding and cutting on the wire (900) to be processed output by the third pulley (153);
the wire drawing module (300) is used for clamping two ends of the cut wire (900) to be processed;
and the material taking module (400) is used for coiling and storing the clamped wire (900) to be processed.
6. The wire cutting machine according to claim 5, wherein the processing module (200) includes a hot-press wrap film cutting assembly (500), the hot-press wrap film cutting assembly (500) including a hot-press unit (520), a wrap film unit (530), and a cutting unit (580);
the film winding unit (530) comprises a tape rotating shaft (531), a non-stick block (534), a tape pressing block (535), a first tape pressing claw (541), a second tape pressing claw (542) and a tape cutting knife (550), a film winding tape is wound on the tape rotating shaft (531), the non-stick block (534) and the tape pressing block (535) can be close to or far away from each other, the non-stick block (534) and the tape pressing block (535) can convey the film winding tape in a mode of clamping two sides of the film winding tape extending out of the tape rotating shaft (531), so that the film winding tape is adhered to the wire (900) to be processed, the tape cutting knife (550) is used for cutting the film winding tape, the first tape pressing claw (541) and the second tape pressing claw (542) can be close to or far away from each other, a third opening is formed in the first tape pressing claw (541), a fourth opening is formed in the second rubber coating claw (542), the third opening and the fourth opening are spliced to form a rubber coating opening, the wire (900) to be processed penetrates through the rubber coating opening, and the film winding adhesive tape is clamped between the wire (900) to be processed and the inner side wall of the rubber coating opening.
7. The wire cutting machine according to claim 6, wherein the hot pressing unit (520) comprises a first hot pressing head (523) and a second hot pressing head (524), the first hot pressing head (523) and the second hot pressing head (524) can be close to or away from each other, a first opening is formed in the first hot pressing head (523), a second opening is formed in the second hot pressing head (524), the first opening and the second opening are spliced to form a hot pressing port, and the wire (900) to be processed is threaded to the hot pressing port;
the cutting unit (580) comprises a first cutting knife body (583) and a second cutting knife body, the first cutting knife body (583) and the second cutting knife body can be close to or far away from each other, when the first cutting knife body (583) and the second cutting knife body are close to each other, the first cutting knife body (583) and the second cutting knife body can cut the wire (900) to be processed between the first cutting knife body and the second cutting knife body.
8. The wire cutting machine according to claim 5, wherein the wire pulling module (300) comprises a first wire clamping assembly (330), a second wire clamping assembly (340) and a second wire supporting groove (350), the second wire supporting groove (350) is used for supporting the cut wire (900) to be processed, the first wire clamping assembly (330) and the second wire clamping assembly (340) are respectively arranged at two sides of the second wire supporting groove (350), the first wire clamping assembly (330) is provided with a first wire clamping claw (332), the second wire clamping assembly (340) comprises a second wire clamping claw (342), and the first wire clamping claw (332) and the second wire clamping claw (342) are respectively used for clamping two ends of the wire (900) to be processed.
9. The wire cutting machine according to claim 5, wherein the material taking module (400) comprises a winding assembly (440) and a conveying assembly (430), the winding assembly (440) comprises a winding base and a winding frame rotatably connected to the winding base, and the winding frame can drive the wire (900) to be processed to be wound on the outer side surface of the winding frame when rotating.
10. The wire cutting machine according to claim 9, wherein the take-out module (400) further comprises a robot (410), the conveyor assembly (430) comprises a conveyor belt and a conveyor driving unit for driving the conveyor belt, the conveyor belt is provided with a wire fixing frame (432) for accommodating the wire (900) to be processed; the manipulator (410) is used for conveying the wire (900) to be processed coiled on the wire winding assembly (440) into the wire fixing frame (432).
CN202122818303.2U 2021-11-17 2021-11-17 Wire rod buffer memory subassembly, last line module and wire rod guillootine Active CN216562596U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122818303.2U CN216562596U (en) 2021-11-17 2021-11-17 Wire rod buffer memory subassembly, last line module and wire rod guillootine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122818303.2U CN216562596U (en) 2021-11-17 2021-11-17 Wire rod buffer memory subassembly, last line module and wire rod guillootine

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Publication Number Publication Date
CN216562596U true CN216562596U (en) 2022-05-17

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