CN216548940U - Intelligent cable paying-off wheel - Google Patents
Intelligent cable paying-off wheel Download PDFInfo
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- CN216548940U CN216548940U CN202121567227.6U CN202121567227U CN216548940U CN 216548940 U CN216548940 U CN 216548940U CN 202121567227 U CN202121567227 U CN 202121567227U CN 216548940 U CN216548940 U CN 216548940U
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Abstract
The utility model discloses an intelligent cable paying-off wheel, which solves the problems that the existing cable paying-off wheel needs to be operated completely manually when used for laying cables, the cable laying is not standard, the efficiency is low, the high-altitude operation is not safe and the like; according to the utility model, the intelligent cable paying-off wheel is erected above the bridge, the intelligent cable paying-off wheel can be accurately positioned by using the double-line rail screw rod sliding table module and the manipulator, and when the multifunctional cable bridge rail trolley pulling the cable passes through, the intelligent cable paying-off wheel is detected by the proximity switch and signals to the controller; the controller controls the manipulator to automatically support the cable; when the cable laying is finished, the controller controls the manipulator to move and move transversely, the arrangement positions of the cables in the bridge are adjusted, particularly the bending curve shape of the cables at the bent through position of the bridge is adjusted by using 3 intelligent cable paying-off wheels, and then the cables are automatically released and fall into the bridge.
Description
Technical Field
The utility model relates to a cable laying device, in particular to an intelligent cable paying-off wheel.
Background
In industrial and mining enterprises or building projects, paying-off wheels used in cable laying are pressed on laid cables, and the cables are placed on the wheels by people; if the wheels are not fixed, the wheels often turn over when the cable is pulled; if the wheel is fixed, when the cable is to be placed under the wheel, the wheel is disassembled; after the cable is laid, manually taking down the cable from the wheels; a plurality of cables need to be laid in the bridge, and the cables need to be arranged in the bridge by people, so that time and labor are wasted, and particularly at the position of a bend.
Disclosure of Invention
The utility model aims to overcome the defects and provide the intelligent cable paying-off wheel which is convenient to realize, reliable in performance and wide in application range.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
an intelligent cable paying-off wheel is erected above a bridge and allows a multifunctional cable bridge rail trolley to pass through; the approach switch of the intelligent cable paying-off wheel detects that the small rail car passes through the proximity switch, signals the controller, and the controller controls the intelligent cable paying-off wheel to act to lift a cable pulled by the small rail car; when the cables are laid, the controller controls all the intelligent cable paying-off wheels to act, the cables are horizontally and transversely moved to proper positions according to the arrangement positions of the cables in the bridge, and then the cables are released to fall into the proper positions in the bridge.
The utility model provides an intelligent cable unwrapping wire wheel, includes support, horizontal double-line rail lead screw slip table module, perpendicular double-line rail lead screw slip table module, operating device hand double-line rail lead screw slip table module, proximity switch, manipulator, driver and controller, horizontal double-line rail lead screw slip table module is fixed on the support, perpendicular double-line rail lead screw slip table module is fixed on the horizontal double-line rail lead screw slip table module, operating device hand double-line rail lead screw slip table module is fixed on perpendicular double-line rail lead screw slip table module, the manipulator is fixed on the operating device hand double-line rail lead screw slip table module, consequently, the manipulator can move on the crane span structure horizontal direction, vertical direction, the manipulator includes door frame, removes neck, left shoulder axle, left arm door-axis, left shoulder axle, right shoulder axle, The left arm and the right arm are welded with wheels, and when the left arm and the right arm are separated, a cable is arranged between the left arm and the right arm to move, so that a proximity switch acts, a controller sends a signal to control the operation of the double-line rail wire rod sliding table module to act, the left arm and the right arm are close to each other, the cable is supported, and the cable moves on the wheels of the left arm and the right arm.
The support comprises two herringbone supports, a front cross arm, a rear cross arm and a cross beam, wherein the front cross arm and the rear cross arm are arranged at the bottom of the cable bridge and are fixed together with the bottom of the bridge and are perpendicular to the laying direction of the bridge, the two herringbone supports are respectively fixed at two sides of the cable bridge and are fixed together with the front cross arm and the rear cross arm, the cross beam is fixed at the top ends of the two herringbone supports, and the horizontal double-line-rail lead screw sliding table module is fixed on the cross beam.
Horizontal double-line rail screw rod slip table module includes: horizontal motor, horizontal slip table bottom plate, horizontal lead screw and horizontal slider, perpendicular double-line rail lead screw slip table module includes: the operation manipulator double-line rail screw rod sliding table module comprises an operation manipulator motor, an operation manipulator sliding table bottom plate, an operation manipulator screw rod, an operation manipulator sliding block and an operation manipulator sliding table bottom plate tail end; the vertical sliding table bottom plate is fixed with the horizontal sliding block; and the bottom plate of the operating manipulator is fixed with the vertical sliding block.
The operating manipulator sliding block is fixed with the moving neck, and the tail end of the operating manipulator bottom plate is fixed with the doorframe.
The horizontal motor rotates to sequentially drive the horizontal screw rod to rotate, the horizontal sliding block to move, the vertical sliding table bottom plate to horizontally move, and the double-line rail screw rod sliding table module of the manipulator is operated and the manipulator horizontally moves; when the vertical motor rotates, the vertical sliding block is driven to move, the manipulator sliding table bottom plate is operated, and the manipulator moves vertically; when the motor of the operating manipulator rotates, the sliding block of the operating manipulator moves, the moving neck and the door frame move relatively, and the left arm and the right arm are close to or separate from each other.
The horizontal double-linear-rail screw rod sliding table module and the vertical double-linear-rail screw rod sliding table module are cancelled, only the operation manipulator double-linear-rail screw rod sliding table module is reserved, the operation manipulator bottom plate is fixed on the horizontal support, the operation manipulator motor is cancelled, and the crank is used for replacing the operation manipulator motor, so that the manual cable paying-off wheel is obtained.
The shape and the wheel position of the manipulator are selected according to the straight line section, the horizontal bending section and the vertical bending section of the cable bridge.
And the vertical double-line rail screw rod sliding table module determines whether to be installed or not according to the height adjustment condition of the support.
The double-line rail screw rod sliding table module of the operating manipulator can be replaced by a cylinder device.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 2 is a top view of the stent of example 1 of the present invention.
Fig. 3 is a left side view of the stent of example 1 of the present invention.
FIG. 4 is a diagram showing the lifting of a robot in embodiment 1 of the present invention
Fig. 5 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 6 is a top view of the stent of example 2 of the present invention.
Fig. 7 is a left side view of the stent of example 2 of the present invention.
FIG. 8 is a diagram showing the lifting of a robot in embodiment 2 of the present invention
Fig. 9 is a schematic structural diagram of embodiment 3 of the present invention.
Fig. 10 is a top view of a stent according to example 3 of the present invention.
Fig. 11 is a left side view of the stent of example 3 of the present invention.
Fig. 12 is a drawing showing the lifting of the robot on the horizontal left-hand bent bridge according to embodiment 3 of the present invention.
Fig. 13 is a view showing the lifting of the robot on the horizontal right-hand bent bridge according to embodiment 3 of the present invention.
Fig. 14 is a schematic structural diagram of embodiment 4 of the present invention.
Fig. 15 is a top view of a stent according to example 4 of the present invention.
Fig. 16 is a left side view of the stent of example 4 of the present invention.
Fig. 17 is a diagram showing the robot lifting according to embodiment 4 of the present invention.
Fig. 18 is a view showing the robot pushing down the cable according to embodiment 4 of the present invention.
Detailed Description
The present invention is further illustrated by the following figures and examples, which include, but are not limited to, the following examples.
Example 1
As shown in fig. 1, 2, 3, 4, is an embodiment in which the cable is manually held up and released; the front cross arm 26, the rear cross arm 27 and the bridge bottom 24 are fixed together through bolts 25, and the lower end of the left leg 22 of the right herringbone bracket is fixed together with the front cross arm 26; the lower end of the right leg 30 is fixed with the rear cross arm 27; the fixing mode of the left herringbone bracket is the same as that of the right herringbone bracket; the two ends of the cross beam 28 are respectively fixed with the top ends of the left herringbone support and the right herringbone support.
The bottom plate 2 of the double-wire-rail lead screw sliding table module is fixed with the cross beam 28; the fixed plate 6 and the slide block 4 are fixed together, and the fixed plate 6 and the moving neck 7 are integrated; the tail end 5 of the sliding table bottom plate is fixed with the door frame 20; the rotary crank 1 drives the screw rod 3 to rotate, drives the sliding block 4 and the moving neck 7 to move, generates relative displacement with the doorframe 20, and drives the left shoulder 14 to rotate around the left shoulder shaft 15 and the left arm 18 to rotate around the left arm door shaft 17 and the left arm shoulder shaft 16; when the moving neck 7 moves upwards, the left arm 18 rotates anticlockwise, and when the moving neck 7 moves downwards, the left arm 18 rotates clockwise; when the moving neck 7 moves upwards, the right arm 12 rotates clockwise, and when the moving neck 7 moves downwards, the right arm 12 rotates anticlockwise; when the moving neck 7 moves upwards, the left arm 18 and the right arm 12 are close to each other, the cable is lifted up, and the cable moves on the wheels 19 and 13.
When the cable is laid to the destination, the crank handle 1 is rotated in the opposite direction, the moving neck 7 moves downwards, the left arm 18 and the right arm 12 are separated, and the cable falls into the bridge.
Example 2
As shown in fig. 5, 6, 7 and 8, the embodiment is that the intelligent cable paying-off wheels on the horizontal straight-section bridge frame automatically lift up and release the cable; the front cross arm 35, the rear cross arm 39 and the bridge bottom 33 are fixed together through bolts 34, and the lower end of the left leg 31 of the right herringbone bracket is fixed together with the front cross arm 35; the lower end of the right leg 37 is fixed with the rear cross arm 39; the fixing mode of the left herringbone bracket is the same as that of the right herringbone bracket; the two ends of the cross beam 36 are respectively fixed with the top ends of the left herringbone support and the right herringbone support.
The horizontal double-line-rail screw rod sliding table module is fixed with the cross beam 36; a bottom plate 7 of the vertical double-line-rail lead screw sliding table module is fixed with the horizontal sliding block 4; a bottom plate 11 of the double-line-rail screw rod sliding table module of the operating manipulator is fixed with the vertical sliding block 9; the fixed plate 15 and the movable neck 16 are integrated, and the fixed plate 15 and the operating manipulator sliding block 13 are fixed together; the door frame 29 is fixed to the manipulator foot plate end 14.
The intelligent cable paying-off wheel action process is as follows: when the multifunctional cable bridge rail trolley passes under the intelligent cable paying-off wheel, the proximity switch 40 signals the controller after detecting a detection plate on the rail trolley, and the controller controls the operation manipulator motor 10 of the intelligent cable paying-off wheel to rotate, drives the screw rod 12 to rotate, and drives the operation manipulator sliding block 13, the fixed plate 15 and the moving neck 16 to move upwards together; the right shoulder 17 rotates clockwise about the right shoulder axis 18, causing the right arm 21 to rotate clockwise about the right arm shoulder axis 19 and the right arm gate axis 20; the left arm 27 rotates counterclockwise about the left arm shoulder shaft 25 and the left arm gate shaft 26; the left arm wheel 28 and the right arm wheel 22 come together and hold up the cable.
Furthermore, in order to reduce the vertical distance between the cable and the cross beam 36 and reduce the tension arm of the cable, the controller controls the vertical motor 6 to rotate, drives the vertical screw rod 8 to rotate, and drives the vertical sliding block 9, the operation manipulator bottom plate 11, the manipulator and the cable to move upwards together.
Further, after the cable is laid to a destination, the controller rotates the horizontal motor 1 according to the arrangement positions of the cables in the bridge, and drives the horizontal lead screw 3 to rotate, so that the horizontal sliding block 4, the vertical bottom plate 7, the operation manipulator double-line rail lead screw sliding table module, the manipulator and the cables are horizontally moved to a proper position; the controller rotates the vertical motor 6 to drive the cable to move down to a proper position.
Further, the controller rotates the manipulator motor 10 so that the left arm 27 of the manipulator rotates clockwise and the right arm 21 rotates counterclockwise, releasing the cable and dropping the cable into the desired position in the bridge.
Example 3
As shown in fig. 9, 10, 11, 12 and 13, the embodiment is that the intelligent cable paying-off wheels on the horizontal bending-through bridge automatically lift up and release the cable; the manipulator is required to be provided with a horizontal wheel and a vertical wheel, and the vertical wheel is used for turning the cable; need install 3 intelligent cable unwrapping wire wheels on a horizontal crane span structure bend, 3 horizontal motor rotations of controller control drive perpendicular double-line rail lead screw slip table module, operation manipulator double-line rail lead screw slip table module, manipulator and cable lateral shifting together, adjust cable turning position and cable bending shape.
If the cable turns left, the cable moves by leaning against a left arm wheel of the manipulator; if the cable turns to the right, the cable moves against the right arm wheel of the manipulator.
The intelligent cable paying-off wheel action process is as follows: when the multifunctional cable bridge rail trolley passes under the intelligent cable paying-off wheel, the proximity switch 42 signals the controller after detecting a detection plate on the rail trolley, and the controller controls the operation manipulator motor 10 of the intelligent cable paying-off wheel to rotate, drives the screw rod 12 to rotate, and drives the operation manipulator sliding block 13, the fixed plate 15 and the moving neck 16 to move upwards together; the right shoulder 17 rotates clockwise about the right shoulder axis 18, causing the right arm 21 to rotate clockwise about the right arm shoulder axis 19 and the right arm gate axis 20; the left arm 27 rotates counterclockwise about the left arm shoulder shaft 25 and the left arm gate shaft 26; the left arm wheel 41 and the right arm wheel 40 come close together and hold up the cable.
In order to reduce the vertical distance between the cable and the cross beam 36 and reduce the tension arm of the cable, the controller controls the vertical motor 6 to rotate, drives the vertical screw rod 8 to rotate, and drives the vertical sliding block 9, the operation manipulator bottom plate 11, the manipulator and the cable to move upwards together.
After the cable is laid to a destination, the controller rotates the horizontal motor 1 according to the arrangement positions of the cables in the bridge, and drives the horizontal screw rod 3 to rotate, so that the horizontal sliding block 4, the vertical bottom plate 7, the operation manipulator double-line rail screw rod sliding table module, the manipulator and the cable are horizontally moved to a proper position; the controller rotates the vertical motor 6 to drive the cable to move down to a proper position.
The controller rotates the manipulator motor 10 so that the left arm 27 of the manipulator rotates clockwise and the right arm 21 rotates counterclockwise, releasing the cable and dropping the cable into the appropriate position in the bridge.
Example 4
As shown in fig. 14, 15, 16, 17, 18, an embodiment of the intelligent cable paying-off wheel that is bent vertically downward through the bridge to automatically pick up and pay-off the cable; the intelligent cable paying-off wheel is arranged at the lowest point of the bridge frame and is bent downwards vertically to penetrate through the bridge frame, and the intelligent cable paying-off wheel presses the cable instead of supporting the cable.
The intelligent cable paying-off wheel action process is as follows: when the multifunctional cable bridge rail trolley passes under the intelligent cable paying-off wheel, the proximity switch 40 signals the controller after detecting a detection plate on the rail trolley, and the controller controls the operation manipulator motor 10 of the intelligent cable paying-off wheel to rotate, drives the screw rod 12 to rotate, and drives the operation manipulator sliding block 13, the fixed plate 15 and the moving neck 16 to move upwards together; the right shoulder 17 rotates clockwise about the right shoulder axis 18, causing the right arm 21 to rotate clockwise about the right arm shoulder axis 19 and the right arm gate axis 20; the left arm 27 rotates counterclockwise about the left arm shoulder shaft 25 and the left arm gate shaft 26; the left arm wheel 28 and the right arm wheel 22 come together and hold up the cable.
In order to reduce the vertical distance between the cable and the cross beam 36 and reduce the tension arm of the cable, the controller controls the vertical motor 6 to rotate, drives the vertical screw rod 8 to rotate, drives the vertical sliding block 9, the operation manipulator bottom plate 11, the manipulator and the cable to move upwards together, and when the cable is pulled forcibly, the cable moves by leaning on the wheel 41.
After the cable is laid to reach the destination, the controller rotates the horizontal motor 1 according to the arrangement position of the cable in the bridge, and drives the horizontal screw rod 3 to rotate, so that the horizontal sliding block 4, the vertical bottom plate 7, the operation manipulator double-line rail screw rod sliding table module, the manipulator and the cable move horizontally to a proper position together.
The controller rotates to operate the manipulator motor 10, so that the left arm 27 of the manipulator rotates clockwise, the right arm 21 rotates anticlockwise, the cable is released, and the cable falls into the bridge; the controller rotates the manipulator motor 10, so that the left arm 27 of the manipulator rotates anticlockwise, the right arm 21 rotates clockwise, the left arm 27 and the right arm 21 are closed, the controller rotates the vertical motor 6 to rotate, the cable is pushed to move downwards, and the cable is enabled to be suspended on the bridge and attached to the cable in the bridge.
Claims (8)
1. The utility model provides an intelligent cable unwrapping wire wheel, its characterized in that, includes support, horizontal double-line rail lead screw slip table module, perpendicular double-line rail lead screw slip table module, operation manipulator double-line rail lead screw slip table module, proximity switch, manipulator, driver and controller, horizontal double-line rail lead screw slip table module is fixed on the support, perpendicular double-line rail lead screw slip table module is fixed on the horizontal double-line rail lead screw slip table module, operation manipulator double-line rail lead screw slip table module is fixed on the perpendicular double-line rail lead screw slip table module, the manipulator is fixed on operation manipulator double-line rail lead screw slip table module, therefore, the manipulator can move on the crane span structure horizontal direction, vertical direction, the manipulator includes door frame, removes neck, left shoulder axle, left arm door-axis, left arm shoulder axle, right shoulder axle, The left arm and the right arm are welded with wheels, and when the left arm and the right arm are separated, a cable is arranged between the left arm and the right arm to move, so that a proximity switch acts to cause a controller to send a signal to control the operation of the double-line rail wire rod sliding table module of the manipulator to act, the left arm and the right arm are drawn together to lift the cable, and the cable moves on the wheels of the left arm and the right arm.
2. An intelligent cable paying-off wheel as claimed in claim 1, wherein the support comprises two herringbone supports, a front cross arm, a rear cross arm and a cross beam, the front cross arm and the rear cross arm are both arranged at the bottom of the cable bridge, fixed together with the bottom of the bridge and perpendicular to the laying direction of the bridge, the two herringbone supports are respectively fixed at two sides of the cable bridge and fixed together with the front cross arm and the rear cross arm, the cross beam is fixed at the top ends of the two herringbone supports, and the horizontal double-line rail lead screw sliding table module is fixed on the cross beam.
3. The intelligent cable paying-off wheel as claimed in claim 1, wherein the horizontal double-line rail screw rod sliding table module comprises: horizontal motor, horizontal slip table bottom plate, horizontal lead screw and horizontal slider, perpendicular double-line rail lead screw slip table module includes: the operation manipulator double-line rail screw rod sliding table module comprises an operation manipulator motor, an operation manipulator sliding table bottom plate, an operation manipulator screw rod, an operation manipulator sliding block and an operation manipulator sliding table bottom plate tail end; the vertical sliding table bottom plate is fixed with the horizontal sliding block; and the bottom plate of the operating manipulator is fixed with the vertical sliding block.
4. A smart cable paying-off wheel as claimed in claim 3, wherein the manipulator slider is fixed to the movable neck, and the manipulator base plate tail end is fixed to the door frame.
5. The intelligent cable paying-off wheel as claimed in claim 3, wherein a horizontal motor rotates to sequentially drive a horizontal screw rod to rotate, a horizontal sliding block to move, a vertical sliding table bottom plate to horizontally move, and a manipulator double-line rail screw rod sliding table module and a manipulator to horizontally move; when the vertical motor rotates, the vertical sliding block is driven to move, the manipulator sliding table bottom plate is operated, and the manipulator moves vertically; when the motor of the operating manipulator rotates, the sliding block of the operating manipulator moves, the moving neck and the door frame move relatively, and the left arm and the right arm are close to or separate from each other.
6. The intelligent cable paying-off wheel as claimed in claim 3, wherein the horizontal double-line rail screw rod sliding table module and the vertical double-line rail screw rod sliding table module are eliminated, only the operation manipulator double-line rail screw rod sliding table module is reserved, the operation manipulator bottom plate is fixed on the horizontal support, the operation manipulator motor is eliminated, a crank is used for replacement, and the manual cable paying-off wheel is obtained.
7. An intelligent cable paying-off wheel as claimed in claim 1, wherein the shape and wheel position of the manipulator are selected according to the installation on the straight section, horizontal bend-through section and vertical bend-through section of the cable tray.
8. An intelligent cable paying-off wheel as claimed in claim 3, wherein the operating manipulator double-line rail screw rod sliding table module can be replaced by a cylinder device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121567227.6U CN216548940U (en) | 2021-07-12 | 2021-07-12 | Intelligent cable paying-off wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121567227.6U CN216548940U (en) | 2021-07-12 | 2021-07-12 | Intelligent cable paying-off wheel |
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| Publication Number | Publication Date |
|---|---|
| CN216548940U true CN216548940U (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121567227.6U Active CN216548940U (en) | 2021-07-12 | 2021-07-12 | Intelligent cable paying-off wheel |
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| Country | Link |
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| CN (1) | CN216548940U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115000880A (en) * | 2022-05-30 | 2022-09-02 | 广东顺德电力设计院有限公司 | Laying method and laying structure of large-length high-voltage cable |
-
2021
- 2021-07-12 CN CN202121567227.6U patent/CN216548940U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115000880A (en) * | 2022-05-30 | 2022-09-02 | 广东顺德电力设计院有限公司 | Laying method and laying structure of large-length high-voltage cable |
| CN115000880B (en) * | 2022-05-30 | 2024-04-05 | 广东顺德电力设计院有限公司 | Laying method and laying structure of long-length high-voltage cable |
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