CN216548264U

CN216548264U - Ton package unloader

Info

Publication number: CN216548264U
Application number: CN202123124138.7U
Authority: CN
Inventors: 王万年
Original assignee: Wuxi Tianzeng Machinery Manufacturing Co ltd
Current assignee: Wuxi Tianzeng Machinery Manufacturing Co ltd
Priority date: 2021-12-06
Filing date: 2021-12-06
Publication date: 2022-05-17
Anticipated expiration: 2031-12-06

Abstract

The utility model provides a ton bag unloader, comprising: the device comprises a ton bag frame, a cylinder, a feeding barrel, a vibrator, a stirring motor, a Y-shaped tee joint, a pneumatic butterfly valve and a T-shaped tee joint, wherein the cylinder and the feeding barrel are arranged on the bag frame in ton mode, and a piston rod of the cylinder is connected with a linkage plate to uniformly beat and scatter materials before entering a barrel body; a stirring device connected with a stirring motor is arranged inside the feeding barrel, and a vibrator is arranged outside the feeding barrel; three ports of the Y-shaped tee joint are respectively connected with a discharge port at the bottom of the feeding barrel, a ball valve air supplementing device and a port of a pneumatic butterfly valve, and the air supplementing device is used for supplementing air to the interior of the feeding barrel; three interfaces of the T-shaped tee joint are respectively connected with the other port of the pneumatic butterfly valve, the discharge pipeline and the pipeline cleaning device, and the stirring device, the vibrator and the ball valve air supply device effectively avoid material accumulation and improve the discharging efficiency; the pipeline cleaning device not only avoids the problem that new and old materials are mixed when the materials are replaced, but also prevents the blockage in the pipeline from influencing the discharging efficiency.

Description

Ton package unloader

Technical Field

The utility model relates to the field of ton bag unloading machines, in particular to a ton bag unloading machine which can effectively prevent materials from being accumulated and improve unloading efficiency.

Background

The ton bag unloading machine can handle unpacking and unloading operation of large bag powdery or granular material bags and is widely applied to industries of food, medicine, chemical industry and the like.

In practical application, the discharging efficiency is low due to the fact that materials are fed too fast, the materials are adhered to each other in the feeding barrel or adhered to the inner wall of the feeding barrel, the materials at the discharging port are not smooth, the discharging pipe is blocked and the like.

SUMMERY OF THE UTILITY MODEL

The utility model provides a ton bag unloading machine, which improves unloading efficiency and adopts the following specific technical scheme: the method comprises the following steps: the device comprises an electric hoist for carrying a ton bag, I-shaped steel for mounting the electric hoist, a ton bag rack for horizontally erecting the I-shaped steel, a cylinder, a charging bucket, a vibrator, a stirring motor, a Y-shaped tee joint, a pneumatic butterfly valve and a T-shaped tee joint; the air cylinder is arranged on the ton bag rack and used for applying external force to the ton bag; the feeding barrel is erected at the lower part of the bag lifting machine frame, an upper feeding port of the feeding barrel is lower than the air cylinder, a stirring device connected with a stirring motor at the bottom of the feeding barrel is arranged inside the feeding barrel, and a vibrator is arranged outside the feeding barrel; three ports of the Y-shaped tee joint are respectively connected with a discharge port at the bottom of the feeding barrel, a ball valve air supplementing device and a port of a pneumatic butterfly valve; three interfaces of the T-shaped tee joint are respectively connected with the other port of the pneumatic butterfly valve, the discharging pipeline and the pipeline cleaning device, and the material can be prevented from being blocked and piled up in the feeding barrel during feeding.

Further, ball valve air supplement unit is used for effectively preventing to throwing the inside tonifying qi of storage bucket and stopping up in discharge gate department, ball valve air supplement unit includes manual ball valve and the filter core that punches a hole, Y type tee bend pipe chute port is connected to manual ball valve one end, the filter core that punches a hole is connected to the other end.

Further, the pipeline cleaning device comprises a filter screen connected with one port of the T-shaped tee joint, the filter screen is used for filtering impurities in a cleaning medium, and the pipeline cleaning device can not only avoid mutual mixing when materials are replaced, but also avoid blockage caused by accumulation in the pipeline.

Furthermore, the feeding barrel comprises an upper feeding barrel body and a lower stirring barrel, an ear frame is arranged outside the feeding barrel and is arranged on an ear frame bracket, and the ear frame bracket is arranged on the lower portion of the bag lifting machine frame.

Further, a stirring device is arranged in the lower stirring barrel and used for stirring materials in the barrel body; the vibrator is arranged outside the lower stirring barrel, and when the stirring device stirs, the vibrator applies external force to feed the lower stirring barrel, so that materials in the lower stirring barrel are prevented from being accumulated.

Furthermore, the access hole is formed in the upper feeding barrel body, the baffle is arranged on the access hole and is movably connected with the upper feeding barrel body through the hinge hasp, the condition in the feeding barrel can be observed at any time through the access hole, and meanwhile, the access hole can also serve as a disassembling hole of a ton bag.

Further, the cylinder is provided with evenly distributed's at least two, and the cylinder piston rod is connected with the linkage board for promote the linkage board and throw the motion of storage bucket body top at last, the ton bag is patted to the linkage board, can prevent effectively that the material blocking in the ton bag from getting into and throw in the storage bucket.

Furthermore, the I-steel is horizontally erected at the top of the upper part of the ton bag machine frame, and a motor stop block is arranged at one end, far away from the ton bag machine frame, of the I-steel and used for limiting the stroke of the electric hoist.

Further, electric hoist passes through hoist load ton bag, and electric hoist crawls along the I-steel level, moves ton bag to throwing the storage bucket top, and cooperates receiving and releasing of wire rope to realize the lift of ton bag.

Compared with the prior art, the utility model has the following beneficial effects: the material is beaten and scattered and evenly beaten before entering the barrel body by the linkage plate connected with the piston rod of the air cylinder; the stirring device inside the barrel body of the feeding barrel and the vibrator outside the barrel body ensure that materials do not stop moving in the barrel body to prevent adhesion and accumulation; the air supplement device at the discharge port effectively prevents the discharge port from being blocked, and the structure effectively avoids material accumulation and improves the discharging efficiency; and the function of cleaning the pipeline is also added, so that the problem of mixing new and old materials when the materials are replaced is avoided, and the influence on the discharging efficiency caused by the blockage in the pipeline is also prevented.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a right side view of FIG. 1;

fig. 3 is a bottom view of fig. 1.

1. The lower part of the bag ton machine frame; 2. a stirring motor; 3. a stirring device; 4. a lower stirring barrel; 5. a vibrator;

6. an ear mount cradle; 7. an ear rack; 8. feeding the material into a barrel body; 9. a cylinder; 10. a linkage plate; 11. A Y-shaped tee joint; 12. a pneumatic butterfly valve; 13. a manual ball valve; 14. punching a filter element; 15. t-shaped tee joints; 16. Filtering with a screen; 17. an access hole; 18. a hinge hasp; 19. the middle part of the bag ton machine frame; 20. a frame connecting block; 21. The upper part of a bag ton machine frame; 22. i-shaped steel fixing blocks; 23. i-shaped steel; 24. a motor stop; 25. An electric hoist; 26. a spreader; 27. and (5) bagging the dried bean curd.

Detailed Description

The utility model will now be further described with reference to the accompanying drawings.

With reference to fig. 1 to 3, the present patent includes: the electric hoist 25, the I-steel 23 and the ton bag frame, wherein the ton bag frame is divided into a ton bag frame lower part 1, a ton bag frame middle part 19 and a ton bag frame upper part 21, and the upper end and the lower end of the ton bag frame middle part 19 are connected with the ton bag frame upper part 21 and the ton bag frame lower part 1 through a frame connecting block 20, a screw nut assembly and the like; the I-steel 23 is horizontally erected at the top of the upper part 21 of the bag ton machine frame by matching the I-steel fixing block 22 with a bolt and a nut, and a motor stop block 24 is arranged at one end of the I-steel 23 far away from the bag ton machine frame; the electric hoist 25 is installed on the I-steel 23, the electric hoist 25 loads the ton bag through the lifting appliance 26, the electric hoist 25 horizontally crawls along the I-steel 23 to horizontally transport the ton bag 27, and lifting of the ton bag is achieved by matching with winding and unwinding of the steel wire rope.

This patent still includes: a cylinder 9, a charging barrel, a vibrator 5, a stirring motor 2, a Y-shaped tee 11, a pneumatic butterfly valve 12 and a T-shaped tee 15,

the number of the air cylinders 9 is even, the air cylinders are uniformly arranged on a ton bag rack, air cylinder piston rods of the air cylinders 9 are connected with the linkage plate 10 and used for pushing the linkage plate 10 to move above the upper feeding barrel body 8 and applying external force to a ton bag, for example, the two air cylinders 9 are symmetrical, the two piston rods simultaneously move horizontally towards the ton bag, the linkage plate 10 is flapped on the ton bag to prevent materials in the ton bag from being agglomerated, and the two air cylinders 9 are symmetrically distributed, so that the direction of the air cylinders is opposite and the size of the air cylinders is the same, and the ton bag can be prevented from being deviated; the feeding barrel is erected on the lower portion 1 of the bag ton machine frame, and an upper feeding hole of the feeding barrel is lower than the air cylinder 9.

The ear frame 7 is arranged outside the feeding barrel, the ear frame 7 is arranged on an ear frame support bracket 6, the ear frame support bracket 6 is arranged at the lower part 1 of the ton bag machine frame, the feeding barrel comprises an upper feeding barrel body 8 and a lower stirring barrel 4, an access hole 17 is formed in the upper feeding barrel body 8, a baffle is arranged on the access hole 17 and is movably connected with the upper feeding barrel body 8 through a hinge buckle 18, the condition in the feeding barrel can be observed through the access hole 17 at any time, meanwhile, the access hole 17 can also be used as a disassembling hole of a ton bag, the bottom of the ton bag enters the feeding barrel and is disassembled, and the flying dust or the materials are prevented from splashing; the lower stirring barrel 4 is internally provided with a stirring device 3, and the stirring device 3 is connected with a stirring motor 2 at the bottom of the feeding barrel and is used for stirring materials in the barrel body; the vibrator 5 is installed to the externally mounted of agitator 4 down, and vibrator 5 work enables to throw the vibrations of storage bucket body, prevents that the material adhesion from throwing on the storage bucket inner wall.

A filter screen is also arranged in the feeding barrel, the filter screen is horizontally laid in the upper feeding barrel body 8, so that larger particles are effectively prevented from entering the feeding barrel, and the filter screen is positioned below the access hole 17 and can observe the state of the filter screen in time; in order to reduce the impact of the materials on the filter screen, a buffer plate is arranged below the filter screen.

Three ports of the Y-shaped tee joint 11 are respectively connected with a discharge port at the bottom of the feeding barrel, a ball valve air supplementing device and one port of a pneumatic butterfly valve 12, wherein the ball valve air supplementing device comprises a manual ball valve 13 and a punching filter element 14, one end of the manual ball valve 13 is connected with an inclined pipe port of the Y-shaped tee joint 11, the other end of the manual ball valve 13 is connected with the punching filter element 14 for filtering impurities in air, and the ball valve air supplementing device is used for supplementing air to the interior of the feeding barrel and preventing materials from being accumulated at the discharge port at the bottom of the feeding barrel; three ports of the T-shaped tee 15 are respectively connected with the other port of the pneumatic butterfly valve 12, the discharging pipeline and a pipeline cleaning device, the pipeline cleaning device comprises a filter screen 16 connected with one port of the T-shaped tee 15 and used for filtering impurities in a cleaning medium, and when the pneumatic butterfly valve 12 is opened, the discharging pipeline conveys materials outwards; when the pneumatic butterfly valve 12 is closed and the pipeline cleaning device is opened, the pipeline is cleaned, the mixing of new and old materials when the materials are replaced can be prevented, and the discharging pipe is prevented from being blocked to reduce the discharging efficiency.

By adopting the method, the ton bag 26 is conveyed to the position right above the feeding barrel by the electric hoist 25, and the materials are uniformly beaten and scattered before entering the barrel body by the linkage plate 10 connected with the piston rod of the air cylinder; the ton bag is untied by using the access hole, the material enters the feeding barrel, and the stirring device 3 in the barrel body of the feeding barrel and the vibrator outside the barrel body work to ensure that the material does not stop moving in the barrel body to prevent the material from being adhered and piled up and being adhered to the inner wall of the feeding barrel; the manual ball valve 13 is in an open state, air is continuously supplied into the feeding barrel, the flow of the manual ball valve 12 can be adjusted according to the actual condition of materials in the feeding barrel, the air supply device can effectively prevent the discharge port of the feeding barrel from being blocked, the materials are effectively prevented from being accumulated by the structure, and the discharging efficiency is improved; and the function of cleaning the pipeline is also added, so that the problem of mixing new and old materials when the materials are replaced is avoided, and the influence of blockage in the pipeline on the discharging efficiency is also prevented.

The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the utility model and should not be construed in any way as limiting the scope of the utility model. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, which shall fall within the scope of the appended claims.

Claims

1. A ton bag unloader comprising: the device comprises an electric hoist (25) for carrying a ton bag, I-shaped steel (23) for mounting the electric hoist (25), a ton bag rack for horizontally erecting the I-shaped steel (23), a cylinder (9), a feeding barrel, a vibrator (5), a stirring motor (2), a Y-shaped tee joint (11), a pneumatic butterfly valve (12) and a T-shaped tee joint (15); the method is characterized in that: the air cylinder (9) is arranged on the ton bag rack and is used for applying external force to the ton bag; the feeding barrel is erected on the lower portion (1) of the bag lifting machine frame, an upper feeding port of the feeding barrel is lower than an air cylinder (9), a stirring device (3) connected with a stirring motor (2) at the bottom of the feeding barrel is arranged inside the feeding barrel, and a vibrator (5) is arranged outside the feeding barrel; three ports of the Y-shaped tee joint (11) are respectively connected with a discharge port at the bottom of the feeding barrel, a ball valve air supply device and one port of a pneumatic butterfly valve (12); three interfaces of the T-shaped tee joint (15) are respectively connected with the other port of the pneumatic butterfly valve (12), the discharge pipeline and the pipeline cleaning device.

2. The ton bag unloader of claim 1, wherein: the ball valve air supplement unit is used for supplementing air to the interior of the feeding barrel, the ball valve air supplement unit comprises a manual ball valve (13) and a punching filter element (14), one end of the manual ball valve (13) is connected with an inclined tube port of the Y-shaped tee joint (11), and the other end of the manual ball valve is connected with the punching filter element (14).

3. The ton bag unloader of claim 1, wherein: the pipeline cleaning device comprises a filter screen (16) connected with one port of the T-shaped tee joint (15) and used for filtering impurities in a cleaning medium.

4. The ton bag unloader of claim 1, wherein: the feeding barrel comprises an upper feeding barrel body (8) and a lower stirring barrel (4), an ear frame (7) is arranged outside the feeding barrel, the ear frame (7) is erected on an ear frame support bracket (6), and the ear frame support bracket (6) is installed on the lower portion (1) of the bag ton machine frame.

5. The ton bag unloader of claim 4, wherein: the lower stirring barrel (4) is internally provided with a stirring device (3) for stirring the materials in the barrel body; the vibrator (5) is arranged outside the lower stirring barrel (4).

6. The ton bag unloader of claim 4, wherein: an access hole (17) is formed in the upper feeding barrel body (8), a baffle is arranged on the access hole (17), and the baffle is movably connected with the upper feeding barrel body (8) through a hinge hasp (18).

7. The ton bag unloader of claim 4, wherein: the feeding device is characterized in that at least two air cylinders (9) are uniformly distributed, and air cylinder piston rods are connected with the linkage plate (10) and used for pushing the linkage plate (10) to move above the feeding barrel body (8).

8. The ton bag unloader of claim 1, wherein: the I-steel (23) is horizontally erected at the top of the upper part (21) of the bag ton machine frame, and a motor stop block (24) is arranged at one end, far away from the bag ton machine frame, of the I-steel (23).

9. The ton bag unloader of claim 8, wherein: the electric hoist (25) loads the ton bag through the lifting appliance (26), and the electric hoist (25) horizontally crawls along the I-shaped steel (23).