CN214323759U - A dry powder mortar production line - Google Patents

A dry powder mortar production line Download PDF

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Publication number
CN214323759U
CN214323759U CN202022053026.6U CN202022053026U CN214323759U CN 214323759 U CN214323759 U CN 214323759U CN 202022053026 U CN202022053026 U CN 202022053026U CN 214323759 U CN214323759 U CN 214323759U
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bag
hopper
stirring
discharge
dry powder
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郭靖
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Chongqing Houye Construction Engineering Co.,Ltd.
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Tianjin Dasheng Jiye New Material Technology Co ltd
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Abstract

本实用新型涉及干粉砂浆技术领域,尤其涉及一种干粉砂浆生产线,其包括提升机、支撑平台、搅拌系统、料斗及两套装袋系统,搅拌系统的搅拌机构伸入到搅拌罐内,提升机出料口与搅拌罐进料口连接,料斗包括进料部及卸料部,进料部固装挡板,卸料部为两个,搅拌罐出料口与料斗进料口连通,装袋系统包括支撑架、多个称重传感器、管托架、料管及压袋装置,料管为L形,固装于料管托架上,一端与料斗出料口连通,另一端伸出支撑架外且端部下方设有落料缺口,压袋装置包括压袋支架、压袋气缸及与压块。本实用新型提供的装置结构简单,装袋效率高,物料袋不容易脱落且防止物料飘散污染空气。

Figure 202022053026

The utility model relates to the technical field of dry powder mortar, in particular to a dry powder mortar production line, which comprises a hoist, a supporting platform, a stirring system, a hopper and two bag sets. The feeding port is connected with the feeding port of the mixing tank. The hopper includes a feeding part and a discharging part. The feeding part is fixed with a baffle plate. There are two discharging parts. The discharging port of the mixing tank is connected with the feeding port of the hopper. It includes a support frame, a plurality of load cells, a tube bracket, a material tube and a bag pressing device. The material tube is L-shaped and fixed on the material tube bracket. There is a blanking gap outside and below the end, and the bag pressing device includes a bag pressing bracket, a bag pressing cylinder and a pressing block. The device provided by the utility model has the advantages of simple structure and high bagging efficiency, the material bag is not easy to fall off, and the material is prevented from scattering and polluting the air.

Figure 202022053026

Description

Dry powder mortar production line
Technical Field
The utility model relates to a dry powder mortar production technical field especially relates to a dry powder mortar production line.
Background
In the production process of the dry powder mortar, a plurality of materials are required to be put into a stirring tank to be mixed together, and then are bagged through a hopper. The traditional hopper is generally of a hopper-shaped structure, only has one discharge port, and can only carry out bagging operation, and the traditional bagging device is used for hanging bags below the discharge port of the hopper for bagging operation, and transporting the bags to the bag sealing device for bag sealing operation after the bags are filled. According to the bagging device with the structure, when materials are heavy, the material bags are easy to fall off from the bag hanging frame, the material bags are hung on the bag hanging frame at the discharge port of the hopper, large holes are formed between the bag opening and the discharge port of the hopper, the materials are easy to release polluted air, and bag sealing operation is required after bagging is finished, so that the bagging device is complex and low in efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a simple structure is provided, and the bagging-off is efficient, and the material bag is difficult to drop and prevent that the material from wafing a dry powder mortar production line of polluted air.
The utility model discloses a realize through following technical scheme:
a dry powder mortar production line comprises a lifting machine, a supporting platform, a stirring system, a hopper and two bagging systems, wherein the stirring system comprises a stirring tank, a stirring motor and a stirring mechanism which are fixedly installed on the supporting platform, a feed inlet is formed in the top of the stirring tank, a discharge outlet is formed in the bottom of the stirring tank, the stirring mechanism comprises a stirring shaft extending into the stirring tank and a stirring blade installed on the stirring shaft, the stirring motor drives the stirring shaft to rotate, the discharge outlet of the lifting machine is connected with the feed inlet of the stirring tank, the hopper is fixedly installed below the supporting platform and comprises an upper feeding part and a lower discharging part, the feeding part is of a rectangular structure, a vertical baffle is fixedly installed in the middle of the feeding part, the discharging parts are two hopper-shaped discharging hoppers and are respectively communicated with the two parts of the feeding part, the discharge outlet of the stirring tank is communicated with the feed inlet of the hopper, and a discharging valve is installed at the discharge outlet of the discharging part, every set bagging-off system includes the support frame, installs a plurality of weighing sensor on the support frame, installs material pipe bracket, material pipe on a plurality of weighing sensor and presses bagging apparatus, material pipe is L shape, and fixed mounting is on material pipe bracket, and the discharge gate intercommunication of its one end and corresponding hopper, other end level stretch out the support frame outer and tip below is equipped with the blanking breach, press bagging apparatus including fixed mounting in the support frame outside press bag support, fixed mounting in press the bag cylinder at bag support top and with press bag cylinder tailpiece of the piston rod fixed connection's briquetting.
Furthermore, a sliding rail is installed on the lower portion of the bag pressing support, a bag supporting frame is installed on the sliding rail through a sliding block, and the bag supporting frame is driven by a bag supporting cylinder to move up and down.
Furthermore, the hopper is provided with two vibration beating devices, each vibration beating device comprises a mounting plate which is fixedly mounted on the side wall of the discharging hopper and is perpendicular to the side wall, a vibration plate, a beating block and a beating driving cylinder, the vibration plate is hinged to the mounting plate through a hinge shaft, the beating block is fixedly mounted at two ends of the vibration plate and faces the side wall of the discharging hopper, the beating driving cylinder is mounted on the mounting plate, and the end part of a piston rod of the beating driving cylinder is hinged to the vibration plate.
Furthermore, a reinforcing plate is fixedly arranged at the beating position of the discharging hopper.
Preferably, the end of the beating block is obliquely arranged.
Beneficial effects of the utility model
The utility model discloses a dry powder mortar production line of protection has following advantage:
1. the structure is simple, and the occupied area is small;
2. the two discharge ports of the feeding system are used for bagging at the same time, so that the bagging efficiency is high;
3. the material bag is not easy to fall off.
4. The materials are not easy to fly away, and the environmental air is protected.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic side view of the bagging system;
in the figure, 1, a feeding part, 2, a vertical baffle, 3, a discharging part, 4, a reinforcing plate, 5, a beating driving cylinder, 6, a mounting plate, 7, a vibrating plate, 8, a beating block, 9, a discharging valve, 10, a stirring blade, 11, a bag supporting frame, 12, a bag supporting cylinder, 13, a lifting machine, 14, a stirring motor, 15, a stirring tank, 16, a supporting platform, 17, a stirring shaft, 18, a bag pressing cylinder, 19, a bag pressing support, 20, a sliding rail, 21, a pressing block, 22, a material pipe, 23, a material pipe bracket, 24, a weighing sensor, 25, a supporting frame and 26 blanking gaps are arranged.
Detailed Description
A dry powder mortar production line comprises a lifting machine 13, a supporting platform 16, a stirring system, a hopper and two bagging systems, wherein the stirring system comprises a stirring tank 15, a stirring motor 14 and a stirring mechanism which are fixedly installed on the supporting platform, the top of the stirring tank is provided with a feed inlet, the bottom of the stirring tank is provided with a discharge outlet, the stirring mechanism comprises a stirring shaft 17 extending into the stirring tank and a stirring blade 10 installed on the stirring shaft, the stirring motor drives the stirring shaft to rotate, the discharge outlet of the lifting machine is connected with the feed inlet of the stirring tank, the hopper is fixedly installed below the supporting platform and comprises an upper feeding part 1 and a lower discharging part 3, the feeding part is of a rectangular structure, a vertical baffle 2 is fixedly installed in the middle of the feeding part, the discharging parts are two bucket-shaped discharging buckets respectively communicated with the two parts of the feeding part, and the discharge outlet of the stirring tank is communicated with the feed inlet of the hopper, discharge gate department of the lower part of portion of unloading installs discharge valve 9, every set the bagging system includes support frame 25, installs a plurality of weighing sensor 24 on the support frame, installs material pipe bracket 23, material pipe 22 on a plurality of weighing sensor and presses the bagging apparatus, the material pipe is L shape, and fixed mounting is on material pipe bracket, and its one end communicates with the discharge gate of corresponding hopper, and the other end level stretches out outside the support frame and tip below is equipped with blanking breach 26, press the bagging apparatus including fixed mounting in the support frame outside press bag support 19, fixed mounting in press bag cylinder 18 and with press bag cylinder piston rod end fixed connection's briquetting 21.
Further, a sliding rail 20 is installed on the lower portion of the bag pressing support, a bag supporting frame 11 is installed on the sliding rail through a sliding block, the bag supporting frame is driven by a bag supporting cylinder 12 to move up and down, after bagging is completed, the bag supporting cylinder jacks the bag supporting frame upwards to the position below the material bag, the material bag directly falls onto the bag supporting frame after being manually separated from the material pipe, and the bag supporting cylinder retracts to drive the material bag to fall, so that time and labor are saved.
Furthermore, the hopper is provided with two sets of vibration beating devices, each set of vibration beating device comprises a mounting plate 6 which is fixedly mounted on the side wall of the discharging hopper and is perpendicular to the side part, a vibration plate 7, the middle part of which is hinged with the mounting plate through a hinge shaft, beating blocks 8 which are fixedly mounted at two ends of the vibration plate and face the side wall direction of the discharging part, and a beating driving cylinder 5 which is mounted on the mounting plate, wherein the end part of a piston rod of the beating driving cylinder is hinged with the vibration plate, the two beating blocks on the vibration plate are driven to alternately beat the side wall of the discharging hopper up and down, materials are prevented from being adhered to the inner wall of the discharging hopper, and the materials are prevented from being blocked at the discharging opening.
Furthermore, the discharge hopper is fixedly provided with a reinforcing plate 4 at the beating position, so that the discharge hopper is prevented from being damaged.
Optimally, the end part of the beating block is obliquely arranged, so that the contact area between the beating block and the wall of the discharge hopper is increased, and the discharge hopper is prevented from being damaged.
After multiple material transported the agitator tank according to the weight of prescription regulation in the lifting machine, after agitating unit stirring, get into in the hopper, because hopper body feed portion is the rectangle structure, and middle part fixed mounting has vertical baffle to be two parts with feed portion, the discharge portion be two hopper-shaped's discharge hopper respectively with the two parts intercommunication of feed portion, like this, an agitating unit, a hopper body, can accomplish both sides bagging-off operation simultaneously, and each other does not influence, and not only simple structure, area occupied is little, and efficiency ratio is higher.
Meanwhile, the upper seal of the material bag is sewn and pressed at the inner side, a feed inlet is reserved at the edge, the material bag is purchased products, when the materials are packaged, as long as the material pipe penetrates into the material bag from the feed inlet of the material bag, the material bag can be hung on the material pipe, then the bag pressing air cylinder acts, the pressing block is driven to press on the material pipe downwards, the material bag and the material pipe are tightly pressed, then the valve at the discharge port of the hopper is opened, because the blanking notch is arranged below the end part of the material pipe, the materials can flow along the material pipe and flow out from the blanking notch to the material bag, and the valve is controlled to be closed after the weight of the materials weighed by the weighing sensor reaches the set weight. Then the bag pressing cylinder acts to lift the pressing block, the bag supporting cylinder jacks the bag supporting frame upwards to the position below the material bag, the material bag is manually separated from the material pipe and then directly falls onto the bag supporting frame, the bag supporting cylinder retracts to drive the material bag to fall down, and then the material bag is taken out by a forklift and then is transported away.
Because the setting of pressing bagging apparatus, the material bag is difficult to drop to whole device structure is fairly simple, labour saving and time saving and bagging-off are efficient.
Simultaneously, because the upper portion of material bag seals and has sewed up and inside blank pressing to leave the feed inlet in the edge, the size of feed inlet has just made the material pipe pass, has hardly the gap, and at the lateral part, the material is difficult to excessive, the environmental protection air, and reduced material loss, and the material is filled up the back in addition, interior banding because the pressure effect directly seals the feed inlet of material bag and dies, need not to seal the operation again, very big improvement bagging-off efficiency.
To sum up, the utility model discloses a dry powder mortar production line who protects, simple structure, bagging-off is efficient, and the material bag is difficult to drop and prevents that the material from wafting the contaminated air.
Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1.一种干粉砂浆生产线,其特征在于,包括提升机、支撑平台、搅拌系统、料斗及两套装袋系统,所述搅拌系统包括固定安装于支撑平台上的搅拌罐、搅拌电机及搅拌机构,所述搅拌罐顶部开设有进料口,底部设有出料口,搅拌机构包括伸入到搅拌罐内的搅拌轴及安装到搅拌轴上的搅拌叶,搅拌电机驱动搅拌轴旋转,提升机的出料口与搅拌罐的进料口连接,所述料斗固定安装于支撑平台下方,其包括上部的进料部及下部的卸料部,所述进料部为矩形结构,且中部固定安装有竖直挡板,所述卸料部为两个斗状的卸料斗分别与进料部的两部分连通,搅拌罐的出料口与料斗的进料口连通,卸料部的下部出料口处安装有卸料阀门,每套所述装袋系统包括支撑架、安装在支撑架上的多个称重传感器、安装在多个称重传感器上的料管托架、料管、及压袋装置,所述料管为L形,固定安装于料管托架上,其一端与相应料斗的出料口连通,另一端水平伸出支撑架外且端部下方设有落料缺口,所述压袋装置包括固定安装于支撑架外侧的压袋支架、固定安装于压袋支架顶部的压袋气缸及与压袋气缸活塞杆端部固定连接的压块。1. a dry powder mortar production line, is characterized in that, comprises elevator, support platform, stirring system, hopper and two sets of bag systems, and described stirring system comprises stirring tank, stirring motor and stirring mechanism fixedly installed on the support platform, The top of the stirring tank is provided with a feeding port, and the bottom is provided with a discharging port. The stirring mechanism includes a stirring shaft extending into the stirring tank and a stirring blade installed on the stirring shaft. The stirring motor drives the stirring shaft to rotate. The discharge port is connected with the feed port of the stirring tank, and the hopper is fixedly installed under the support platform, which includes an upper feeding part and a lower discharging part, the feeding part is a rectangular structure, and the middle part is fixedly installed with a Vertical baffle, the discharge part is two bucket-shaped discharge hoppers which are respectively connected with the two parts of the feed part, the discharge port of the stirring tank is connected with the feed port of the hopper, and the lower discharge port of the discharge part A discharge valve is installed at the place, and each bagging system includes a support frame, a plurality of load cells installed on the support frame, a material pipe bracket, a material pipe, and a pressure bag installed on the plurality of load cells. The material pipe is L-shaped and is fixedly installed on the material pipe bracket, one end of which is connected with the discharge port of the corresponding hopper, and the other end extends horizontally out of the support frame and there is a blanking gap below the end. The bag pressing device includes a bag pressing bracket fixedly installed on the outer side of the support frame, a bag pressing cylinder fixedly installed on the top of the bag pressing bracket, and a pressing block fixedly connected with the end of the piston rod of the bag pressing cylinder. 2.根据权利要求1所述的一种干粉砂浆生产线,其特征在于,所述压袋支架下部安装有滑轨,滑轨上通过滑块安装有托袋架,托袋架由托袋气缸驱动上下运动。2 . The dry powder mortar production line according to claim 1 , wherein a slide rail is installed at the lower part of the bag press support, and a bag support frame is installed on the slide rail through a slider, and the bag support frame is driven by a bag support cylinder. 3 . Movement up and down. 3.根据权利要求1所述的一种干粉砂浆生产线,其特征在于,所述料斗安装有振动敲打装置,所述振动敲打装置为两套,每套所述振动敲打装置包括固定安装于卸料斗侧壁上且与侧部垂直设置的安装板、中部通过铰轴与安装板铰接的振动板、固定安装于振动板两端且朝向卸料部侧壁方向的敲打块及安装于安装板上的敲打驱动气缸,敲打驱动气缸的活塞杆端部与振动板铰接。3. A kind of dry powder mortar production line according to claim 1, is characterized in that, described hopper is equipped with vibrating beating device, and described vibrating beating device is two sets, and each set of described vibrating beating device comprises that is fixedly installed in the discharge hopper A mounting plate on the side wall and perpendicular to the side, a vibration plate hinged with the mounting plate in the middle through a hinge shaft, a beating block fixed on both ends of the vibration plate and facing the direction of the side wall of the discharge portion, and a vibration plate mounted on the mounting plate. Tap the driving cylinder, and the end of the piston rod of the driving cylinder is hinged with the vibrating plate. 4.根据权利要求3所述的一种干粉砂浆生产线,其特征在于,所述卸料斗在敲打位置固定安装有加强板。4 . The dry mortar production line according to claim 3 , wherein the discharge hopper is fixedly installed with a reinforcing plate at the beating position. 5 . 5.根据权利要求3所述的一种干粉砂浆生产线,其特征在于,敲打块端部倾斜设置。5 . The dry powder mortar production line according to claim 3 , wherein the end of the beating block is inclined. 6 .
CN202022053026.6U 2020-09-18 2020-09-18 A dry powder mortar production line Active CN214323759U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN202022053026.6U CN214323759U (en) 2020-09-18 2020-09-18 A dry powder mortar production line

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Effective date of registration: 20230529

Address after: No. 2-1, Huakang North Road, West Ditou Branch, Tianjin Lulu Port Logistics Equipment Industrial Park, Beichen District, Tianjin, 300409

Patentee after: Jinshijia (Tianjin) new material Co.,Ltd.

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Patentee before: Tianjin Dasheng Jiye New Material Technology Co.,Ltd.

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Country or region after: China

Address before: No. 2-1, Huakang North Road, West Ditou Branch, Tianjin Lulu Port Logistics Equipment Industrial Park, Beichen District, Tianjin, 300409

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Address after: 404500 Chongqing City Yunyang County Houye Township Houye Community Group 4 (limited to administrative office and communication contact)

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Country or region after: China

Address before: 200120 Shanghai Pudong New Area, China (Shanghai) Pilot Free Trade Zone, Room 601 at No. 1525 Pudong Avenue, Room 602 at No. 1539

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