Dry powder mortar production line
Technical Field
The utility model relates to a dry powder mortar production technical field especially relates to a dry powder mortar production line.
Background
In the production process of the dry powder mortar, a plurality of materials are required to be put into a stirring tank to be mixed together, and then are bagged through a hopper. The traditional hopper is generally of a hopper-shaped structure, only has one discharge port, and can only carry out bagging operation, and the traditional bagging device is used for hanging bags below the discharge port of the hopper for bagging operation, and transporting the bags to the bag sealing device for bag sealing operation after the bags are filled. According to the bagging device with the structure, when materials are heavy, the material bags are easy to fall off from the bag hanging frame, the material bags are hung on the bag hanging frame at the discharge port of the hopper, large holes are formed between the bag opening and the discharge port of the hopper, the materials are easy to release polluted air, and bag sealing operation is required after bagging is finished, so that the bagging device is complex and low in efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a simple structure is provided, and the bagging-off is efficient, and the material bag is difficult to drop and prevent that the material from wafing a dry powder mortar production line of polluted air.
The utility model discloses a realize through following technical scheme:
a dry powder mortar production line comprises a lifting machine, a supporting platform, a stirring system, a hopper and two bagging systems, wherein the stirring system comprises a stirring tank, a stirring motor and a stirring mechanism which are fixedly installed on the supporting platform, a feed inlet is formed in the top of the stirring tank, a discharge outlet is formed in the bottom of the stirring tank, the stirring mechanism comprises a stirring shaft extending into the stirring tank and a stirring blade installed on the stirring shaft, the stirring motor drives the stirring shaft to rotate, the discharge outlet of the lifting machine is connected with the feed inlet of the stirring tank, the hopper is fixedly installed below the supporting platform and comprises an upper feeding part and a lower discharging part, the feeding part is of a rectangular structure, a vertical baffle is fixedly installed in the middle of the feeding part, the discharging parts are two hopper-shaped discharging hoppers and are respectively communicated with the two parts of the feeding part, the discharge outlet of the stirring tank is communicated with the feed inlet of the hopper, and a discharging valve is installed at the discharge outlet of the discharging part, every set bagging-off system includes the support frame, installs a plurality of weighing sensor on the support frame, installs material pipe bracket, material pipe on a plurality of weighing sensor and presses bagging apparatus, material pipe is L shape, and fixed mounting is on material pipe bracket, and the discharge gate intercommunication of its one end and corresponding hopper, other end level stretch out the support frame outer and tip below is equipped with the blanking breach, press bagging apparatus including fixed mounting in the support frame outside press bag support, fixed mounting in press the bag cylinder at bag support top and with press bag cylinder tailpiece of the piston rod fixed connection's briquetting.
Furthermore, a sliding rail is installed on the lower portion of the bag pressing support, a bag supporting frame is installed on the sliding rail through a sliding block, and the bag supporting frame is driven by a bag supporting cylinder to move up and down.
Furthermore, the hopper is provided with two vibration beating devices, each vibration beating device comprises a mounting plate which is fixedly mounted on the side wall of the discharging hopper and is perpendicular to the side wall, a vibration plate, a beating block and a beating driving cylinder, the vibration plate is hinged to the mounting plate through a hinge shaft, the beating block is fixedly mounted at two ends of the vibration plate and faces the side wall of the discharging hopper, the beating driving cylinder is mounted on the mounting plate, and the end part of a piston rod of the beating driving cylinder is hinged to the vibration plate.
Furthermore, a reinforcing plate is fixedly arranged at the beating position of the discharging hopper.
Preferably, the end of the beating block is obliquely arranged.
Beneficial effects of the utility model
The utility model discloses a dry powder mortar production line of protection has following advantage:
1. the structure is simple, and the occupied area is small;
2. the two discharge ports of the feeding system are used for bagging at the same time, so that the bagging efficiency is high;
3. the material bag is not easy to fall off.
4. The materials are not easy to fly away, and the environmental air is protected.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic side view of the bagging system;
in the figure, 1, a feeding part, 2, a vertical baffle, 3, a discharging part, 4, a reinforcing plate, 5, a beating driving cylinder, 6, a mounting plate, 7, a vibrating plate, 8, a beating block, 9, a discharging valve, 10, a stirring blade, 11, a bag supporting frame, 12, a bag supporting cylinder, 13, a lifting machine, 14, a stirring motor, 15, a stirring tank, 16, a supporting platform, 17, a stirring shaft, 18, a bag pressing cylinder, 19, a bag pressing support, 20, a sliding rail, 21, a pressing block, 22, a material pipe, 23, a material pipe bracket, 24, a weighing sensor, 25, a supporting frame and 26 blanking gaps are arranged.
Detailed Description
A dry powder mortar production line comprises a lifting machine 13, a supporting platform 16, a stirring system, a hopper and two bagging systems, wherein the stirring system comprises a stirring tank 15, a stirring motor 14 and a stirring mechanism which are fixedly installed on the supporting platform, the top of the stirring tank is provided with a feed inlet, the bottom of the stirring tank is provided with a discharge outlet, the stirring mechanism comprises a stirring shaft 17 extending into the stirring tank and a stirring blade 10 installed on the stirring shaft, the stirring motor drives the stirring shaft to rotate, the discharge outlet of the lifting machine is connected with the feed inlet of the stirring tank, the hopper is fixedly installed below the supporting platform and comprises an upper feeding part 1 and a lower discharging part 3, the feeding part is of a rectangular structure, a vertical baffle 2 is fixedly installed in the middle of the feeding part, the discharging parts are two bucket-shaped discharging buckets respectively communicated with the two parts of the feeding part, and the discharge outlet of the stirring tank is communicated with the feed inlet of the hopper, discharge gate department of the lower part of portion of unloading installs discharge valve 9, every set the bagging system includes support frame 25, installs a plurality of weighing sensor 24 on the support frame, installs material pipe bracket 23, material pipe 22 on a plurality of weighing sensor and presses the bagging apparatus, the material pipe is L shape, and fixed mounting is on material pipe bracket, and its one end communicates with the discharge gate of corresponding hopper, and the other end level stretches out outside the support frame and tip below is equipped with blanking breach 26, press the bagging apparatus including fixed mounting in the support frame outside press bag support 19, fixed mounting in press bag cylinder 18 and with press bag cylinder piston rod end fixed connection's briquetting 21.
Further, a sliding rail 20 is installed on the lower portion of the bag pressing support, a bag supporting frame 11 is installed on the sliding rail through a sliding block, the bag supporting frame is driven by a bag supporting cylinder 12 to move up and down, after bagging is completed, the bag supporting cylinder jacks the bag supporting frame upwards to the position below the material bag, the material bag directly falls onto the bag supporting frame after being manually separated from the material pipe, and the bag supporting cylinder retracts to drive the material bag to fall, so that time and labor are saved.
Furthermore, the hopper is provided with two sets of vibration beating devices, each set of vibration beating device comprises a mounting plate 6 which is fixedly mounted on the side wall of the discharging hopper and is perpendicular to the side part, a vibration plate 7, the middle part of which is hinged with the mounting plate through a hinge shaft, beating blocks 8 which are fixedly mounted at two ends of the vibration plate and face the side wall direction of the discharging part, and a beating driving cylinder 5 which is mounted on the mounting plate, wherein the end part of a piston rod of the beating driving cylinder is hinged with the vibration plate, the two beating blocks on the vibration plate are driven to alternately beat the side wall of the discharging hopper up and down, materials are prevented from being adhered to the inner wall of the discharging hopper, and the materials are prevented from being blocked at the discharging opening.
Furthermore, the discharge hopper is fixedly provided with a reinforcing plate 4 at the beating position, so that the discharge hopper is prevented from being damaged.
Optimally, the end part of the beating block is obliquely arranged, so that the contact area between the beating block and the wall of the discharge hopper is increased, and the discharge hopper is prevented from being damaged.
After multiple material transported the agitator tank according to the weight of prescription regulation in the lifting machine, after agitating unit stirring, get into in the hopper, because hopper body feed portion is the rectangle structure, and middle part fixed mounting has vertical baffle to be two parts with feed portion, the discharge portion be two hopper-shaped's discharge hopper respectively with the two parts intercommunication of feed portion, like this, an agitating unit, a hopper body, can accomplish both sides bagging-off operation simultaneously, and each other does not influence, and not only simple structure, area occupied is little, and efficiency ratio is higher.
Meanwhile, the upper seal of the material bag is sewn and pressed at the inner side, a feed inlet is reserved at the edge, the material bag is purchased products, when the materials are packaged, as long as the material pipe penetrates into the material bag from the feed inlet of the material bag, the material bag can be hung on the material pipe, then the bag pressing air cylinder acts, the pressing block is driven to press on the material pipe downwards, the material bag and the material pipe are tightly pressed, then the valve at the discharge port of the hopper is opened, because the blanking notch is arranged below the end part of the material pipe, the materials can flow along the material pipe and flow out from the blanking notch to the material bag, and the valve is controlled to be closed after the weight of the materials weighed by the weighing sensor reaches the set weight. Then the bag pressing cylinder acts to lift the pressing block, the bag supporting cylinder jacks the bag supporting frame upwards to the position below the material bag, the material bag is manually separated from the material pipe and then directly falls onto the bag supporting frame, the bag supporting cylinder retracts to drive the material bag to fall down, and then the material bag is taken out by a forklift and then is transported away.
Because the setting of pressing bagging apparatus, the material bag is difficult to drop to whole device structure is fairly simple, labour saving and time saving and bagging-off are efficient.
Simultaneously, because the upper portion of material bag seals and has sewed up and inside blank pressing to leave the feed inlet in the edge, the size of feed inlet has just made the material pipe pass, has hardly the gap, and at the lateral part, the material is difficult to excessive, the environmental protection air, and reduced material loss, and the material is filled up the back in addition, interior banding because the pressure effect directly seals the feed inlet of material bag and dies, need not to seal the operation again, very big improvement bagging-off efficiency.
To sum up, the utility model discloses a dry powder mortar production line who protects, simple structure, bagging-off is efficient, and the material bag is difficult to drop and prevents that the material from wafting the contaminated air.
Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.