CN216548185U - Detection device and filter stick tray unloading device - Google Patents
Detection device and filter stick tray unloading device Download PDFInfo
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- CN216548185U CN216548185U CN202122675591.0U CN202122675591U CN216548185U CN 216548185 U CN216548185 U CN 216548185U CN 202122675591 U CN202122675591 U CN 202122675591U CN 216548185 U CN216548185 U CN 216548185U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Abstract
The utility model belongs to the technical field of the filter rod processing and specifically relates to a detection device and filter rod unload dish device, and detection device is used for the filter rod to unload the dish machine, and the filter rod unloads the dish machine and includes conveying mechanism, and conveying mechanism is used for carrying the tray, and detection device is including shooting device, terminal and controller, and the shooting device is used for acquireing the image of tray to with the image transmission of the tray of catching to the terminal, terminal and shooting device communication connection, the terminal receives the image that is sent by the shooting device to will show that there is the control signal who remains the filter rod on the tray to send to the controller, controller and terminal communication connection, and the control signal who receives by the terminal sending, control conveying mechanism stop operation. According to the detection device and the filter stick tray unloading device, the problems that in the existing process of cleaning filter sticks remained in trays, each tray needs to be blown, the tray cleaning effect cannot be ensured, and energy waste exists are solved.
Description
Technical Field
The application relates to the field of filter stick processing, in particular to a detection device and a filter stick unloading device.
Background
In the wrapping workshop forming section, after the three-dimensional warehouse is used for storing filter rods, a filter rod tray unloading machine is also used for automatically unloading the filter rods, an empty tray after unloading is automatically returned to the warehouse for next use, however, in the production process, the phenomenon that the filter rods are remained in the tray after unloading the tray is common, if the filter rods are remained in the tray, when the tray is used again, the filter rods remained in the tray are mixed with the filter rods newly loaded in the tray, and the problems of quality such as filter rod mixing, brand mixing process and the like can occur.
However, the mode of clearing up the filter stick remaining in the tray in the prior art adopts pulse blowing and secondary blowing to blow the empty tray, but in the process, the filter stick is often clamped at the concave position of the tray, the filter stick is not easy to be blown up and the falling position of the filter stick blown up by wind cannot be controlled, and therefore, the mode of only blowing and clearing the tray is difficult to ensure that each tray is cleaned up.
In summary, in the existing cleaning method, each tray needs to be blown, which neither ensures the tray cleaning effect, nor causes the waste of a large amount of compressed air energy.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a detection device and filter rod unload dish device to this in-process of remaining filter rod in having solved current clearance tray needs to blow to every tray, can not ensure clear dish effect, has the extravagant problem of energy moreover.
According to the first aspect of the application, a detection device is provided for filter rod unloads a set machine, filter rod unloads a set machine and includes conveying mechanism, conveying mechanism is used for carrying the tray, detection device includes shooting device, terminal and controller, shooting device is used for acquireing the image of tray, and will catch the image of tray send to the terminal, the terminal with shooting device communication connection, the terminal receive by the image that shooting device sent to will show that there is the control signal who remains the filter rod on the tray to send to the controller, the controller with terminal communication connection, and receive by the terminal sends control signal, control conveying mechanism stops to operate.
In any of the above technical solutions, the detection device further includes an in-place detector, the in-place detector is disposed on one side of the conveying mechanism and obtains the position information of the tray, the in-place detector is in communication connection with the shooting device, and the shooting device receives the position information sent by the in-place detector and shoots.
In any of the above technical solutions, further, the detection apparatus further includes an alarm system, the alarm system is in communication connection with the controller, and the controller receives the control signal sent by the terminal and sends an alarm signal to the alarm system.
In any of the above technical solutions, further, the alarm system includes a system alarm and a field alarm, the system alarm and the field alarm both communicate with the controller, the system alarm is disposed inside the terminal and receives the alarm signal, and the field alarm is disposed in the workshop and receives the alarm signal.
In any of the above technical solutions, further, the filter rod tray unloading machine further includes an electric cabinet, and the controller is disposed in the electric cabinet.
In any of the above technical solutions, further, the conveying mechanism includes a first conveying mechanism, a second conveying mechanism, and a connecting mechanism connected to the first conveying mechanism and the second conveying mechanism, in a use state of the detection device, the first conveying mechanism is disposed above the second conveying mechanism, the shooting device is connected to the bottom of the first conveying mechanism, and the shooting device faces the second conveying mechanism.
In any of the above technical solutions, further, the detection device further includes a support, the support includes a first fixing portion and a second fixing portion connected to each other, the first fixing portion is disposed on a side portion of the second conveying mechanism, the second conveying mechanism further includes a conveying surface for bearing the tray, the second fixing portion is disposed above the conveying surface of the second conveying mechanism, the shooting device is disposed on the second fixing portion, faces the conveying surface, and the terminal is disposed on the first fixing portion.
In any of the above technical solutions, further, the terminal includes a display, and the display displays the brightness information of the photographing device.
In any of the above technical solutions, further, the photographing device is a camera, the terminal is an industrial microcomputer, and the controller is a programmable controller.
According to a second aspect of the present application there is provided a filter rod de-reeling device comprising a filter rod de-reeling machine and a detection device as described above.
According to the detection device and the filter stick tray unloading device, the filter stick tray unloading machine comprises a conveying mechanism, the conveying mechanism is used for conveying trays, the detection device comprises a shooting device, a terminal and a controller, the shooting device is used for obtaining images of the trays and sending the captured images of the trays to the terminal, the terminal is in communication connection with the shooting device, the terminal receives the images sent by the shooting device and sends control signals indicating that residual filter sticks exist on the trays to the controller, the controller is in communication connection with the terminal and receives the control signals sent by the terminal, the conveying mechanism is controlled to stop running, namely if the residual filter sticks exist on the trays, the controller can control the conveying mechanism to stop running, at the moment, field personnel can take out the trays or re-arrange the residual filter sticks in the trays to empty the trays again to prevent the trays returned to a warehouse from being used again, the filter stick remained in the tray is mixed with the newly-packed filter stick, and the quality problems of filter stick mixing, brand mixing process and the like occur.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Figure 1 shows a schematic overall construction of a filter rod de-loading apparatus according to an embodiment of the present application;
figure 2 shows a block flow diagram of a filter rod unloading apparatus according to an embodiment of the present application.
Icon: 100-a camera; 200-a conveying mechanism; 201-a second conveying mechanism; 202-a first conveying mechanism; 300-a terminal; 400-a controller; 500-tray.
Detailed Description
The following detailed description is provided to assist the reader in obtaining a thorough understanding of the methods, devices, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and/or systems described herein will be apparent to those skilled in the art in view of the disclosure of the present application. For example, the order of operations described herein is merely an example, which is not limited to the order set forth herein, but rather, variations may be made in addition to operations which must occur in a particular order, which will be apparent upon understanding the disclosure of the present application. Moreover, descriptions of features known in the art may be omitted for the sake of clarity and conciseness.
The features described herein may be embodied in different forms and should not be construed as limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many possible ways to implement the methods, devices, and/or systems described herein that will be apparent after understanding the disclosure of the present application.
Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on," "connected to," coupled to, "over," or "overlying" another element, it may be directly "on," "connected to," coupled to, "over," or "overlying" the other element, or one or more other elements may be present therebetween. In contrast, when an element is referred to as being "directly on," "directly connected to," directly coupled to, "directly over" or "directly overlying" another element, there may be no intervening elements present.
As used herein, the term "and/or" includes any one of the associated listed items and any combination of any two or more of the items.
Although terms such as "first", "second", and "third" may be used herein to describe various elements, components, regions, layers or sections, these elements, components, regions, layers or sections should not be limited by these terms. Rather, these terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section referred to in the examples described herein may be termed a second element, component, region, layer or section without departing from the teachings of the examples.
For ease of description, spatial relationship terms such as "above … …," "upper," "below … …," and "lower" may be used herein to describe one element's relationship to another element as illustrated in the figures. Such spatial relationship terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "upper" relative to other elements would then be oriented "below" or "lower" relative to the other elements. Thus, the term "above … …" includes both an orientation of "above … …" and "below … …" depending on the spatial orientation of the device. The device may also be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein should be interpreted accordingly.
The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting of the disclosure. The singular forms also are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," and "having" specify the presence of stated features, quantities, operations, elements, components, and/or combinations thereof, but do not preclude the presence or addition of one or more other features, quantities, operations, components, elements, and/or combinations thereof.
Variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, may be expected. Thus, examples described herein are not limited to the particular shapes shown in the drawings, but include changes in shape that occur during manufacturing.
The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. Further, while the examples described herein have a variety of configurations, other configurations are possible, as will be apparent after understanding the disclosure of the present application.
The filter rod tray unloading machine is adopted in the existing factory to automatically unload the filter rods, the empty tray after tray unloading automatically returns to the warehouse for next use, but in the actual production process, the phenomenon that the filter rods are remained in the empty tray after the tray unloading of the filter rods is common.
In the actual production process, limited by conditions such as storage capacity, field and the like, a special storage mode for storing filter rods in different regions according to the brand of the filter rods and special trays for the filter rods cannot be adopted at present, but from the viewpoint of improving the use efficiency of equipment facilities, the filter rods in the same length and specification range are adopted, trays of the same specification can be used for tray loading no matter whether the brand parameters are the same, and therefore if the filter rods are remained in the empty trays, the filter rods remained in the trays can be mixed into newly-packaged filter rods when the empty trays are reused, and the risks of filter rod mixing and brand mixing process quality accidents can exist.
The application provides a detection device and filter rod unload dish device, unloads the dish machine at the filter rod and carries out this in-process of filter rod automatic unloading dish, if there is the filter rod to remain on the tray, the device can automatic stop, and the site personnel can take out the tray or with remaining processing pendulum unloading tray again in the tray to when preventing to reuse the tray of returning the storehouse, the filter rod of remaining in the tray sneaks into the filter rod of new sabot, appear the filter rod thoughtlessly criticize, thoughtlessly the problem of quality such as tablet technology.
Before this application provided, however, the mode of the filter rod of present clearance residual in the tray adopts pulse to sweep and blows with the second grade clear to sweep empty tray, but at this in-process, can't discern whether the tray has the clearance needs, need blow to every tray, has caused a large amount of compressed air energy extravagant. In addition, often can block in the sunk position of tray blowing in-process filter rod, be difficult to by blowing, and the uncontrollable filter rod that is blown by wind the position that drops, consequently, to sum up, only rely on the mode of blowing the clear dish to be difficult to guarantee that every tray all clears up, has caused the waste of a large amount of compressed air energy moreover.
In view of this, according to a first aspect of the present application, there is provided a detection device for a filter rod tray unloader (the filter rod tray unloader may adopt a filter rod tray unloader of type YB 18A), wherein the filter rod tray unloader includes a conveying mechanism 200, the conveying mechanism 200 is used for conveying a tray 500, the detection device of the present application includes a camera 100, a terminal 300 and a controller 400, the camera 100 is disposed on the conveying mechanism 200, the camera 100 is used for acquiring an image of the tray 500 and sending the acquired image of the tray 500 to the terminal 300, here, the camera 100 may be a camera, preferably a CCD camera, and the CCD camera may select a color or black-and-white dot matrix camera according to the field requirements.
In the embodiment of the present application, the installation position of the photographing device 100 is not particularly limited, as long as the image of the tray 500 can be obtained, the specific installation position may be set according to the requirement of the field, specifically, as shown in fig. 1, the conveying mechanism 200 of the filter rod tray unloader in the embodiment may include a first conveying mechanism 202, a second conveying mechanism 201, and a connecting mechanism connected to the first conveying mechanism 202 and the second conveying mechanism 201, in the using state of the detection device, the first conveying mechanism 202 is disposed above the second conveying mechanism 201, the tray 500 filled with filter rods is conveyed on the first conveying mechanism 202, the filter rods in the tray 500 are unloaded via the connecting mechanism, during the conveyance of the tray 500 which is unloaded on the second conveying mechanism 201, the photographing device 100 can obtain the image of each tray 500, specifically, the photographing device 100 may be connected to the bottom of the first conveying mechanism 202 through the connecting rod, the photographing device 100 is made to face the second conveying mechanism 201 (conveying surface of the second conveying mechanism), that is, the photographing device 100 can acquire an image of each tray 500.
In addition, the detection device may further include a bracket including a first fixing portion and a second fixing portion (shown in the figure as a second fixing portion) connected to each other, the first fixing portion being disposed at a side portion of the second conveying mechanism, the second conveying mechanism further including a conveying surface for carrying the trays 500, the second fixing portion being disposed above the conveying surface of the second conveying mechanism, and the photographing device may be further disposed at the second fixing portion so that the photographing device faces the conveying surface, that is, the photographing device may acquire an image of each tray 500, where the first fixing portion may be formed as a pillar and the second fixing portion may be formed as a beam connected to the pillar.
In the embodiment of the application, the detection device may further include an in-place detector, the in-place detector is disposed on one side of the conveying mechanism and obtains position information of the trays 500, the in-place detector is in communication connection with the photographing device 100, and the photographing device 100 receives the position information sent by the in-place detector to perform photographing, that is, when the trays 500 are conveyed to a specified position, the in-place detector may send the position information to the photographing device 100, and the photographing device 100 receives the position information to perform photographing, that is, an image of each tray 500 may be obtained.
In addition, the predetermined photographing time of the photographing device 100 may be set, and specifically, since the interval between every two trays 500 is the same during the transportation, the interval between the point where the previous tray 500 reaches the predetermined point and the point where the next tray 500 reaches the predetermined point may be calculated as the predetermined photographing time of the photographing device 100, and thus, the photographing device 100 may photograph each tray 500 during the transportation of the tray 500.
In the embodiment of the present application, the terminal 300 is communicatively connected to the photographing apparatus 100, the terminal 300 receives an image transmitted by the photographing apparatus 100, and transmits a control signal indicating that the filter rods remain on the tray 500 to the controller 400, and more specifically, after the terminal 300 receives the image, the image is processed by technical means such as color identification or binarization, and the like, whether residual filter sticks exist in the identification tray 500 is detected, if there are residual filter rods, a control signal is sent to the controller 400 indicating that there are residual filter rods on the tray 500, which, in this embodiment, as shown in fig. 1, the terminal 300 may be disposed at a side of the filter rod tray unloading machine, i.e. at the first fixing portion, for facilitating debugging by technicians, here, the terminal 300 may be an industrial microcomputer, which may include a display through which a field person may adjust the brightness of the photographing apparatus 100 and the range of photographing.
In the embodiment of the present application, the controller 400 is in communication with the terminal 300 and receives a control signal sent by the terminal 300 to control the feeding mechanism 200 to stop operating, and in the embodiment, the filter rod tray unloader may further include an electric cabinet, and the controller 400 may be disposed in the electric cabinet, where the controller 400 may be a programmable controller 400, and the programmable controller 400 is preferably a siemens model S7-300.
In the embodiment of the present application, the detection apparatus may further include an alarm system, the alarm system is in communication connection with the controller 400, the controller 400 receives the control signal sent by the terminal 300 and sends an alarm signal to the alarm system, that is, the controller 400 sends an alarm signal to the alarm system while controlling the conveying mechanism to stop operating, and the alarm system immediately alarms to prompt field personnel after receiving the alarm signal, so that the field personnel can obtain a message for the first time to perform a processing procedure on the tray 500, for example, the tray 500 can be taken out or the tray 500 is left to be processed to replace an empty tray 500.
Specifically, the alarm system may include a system alarm and a field alarm, both of which are communicatively connected to the controller 400, and the system alarm may be disposed inside the terminal 300, for example, and may be a buzzer, which may alarm when receiving an alarm signal. In addition, the terminal 300 may further include a display, the system alarm may display alarm information on the display when receiving the alarm signal, in addition, the field alarm may be disposed in a field room and may be connected to the detection device through a wire, the field alarm may include a voice playing device and a processor, the processor is in communication with the voice playing device, the processor receives the alarm signal and sends an instruction to the voice playing device, and the voice playing device plays voice in response to the received instruction sent from the processor.
A second aspect of the application provides a filter rod tray unloading device, which comprises a filter rod tray unloading machine and the detection device.
According to the detection device and the filter stick tray discharging device of the application, as shown in fig. 1 and fig. 2, the filter stick tray discharging device comprises a conveying mechanism, the conveying mechanism is used for conveying trays, the detection device comprises a shooting device, a terminal and a controller, the shooting device of the application is used for obtaining images of the trays and sending the captured images of the trays to the terminal, the terminal is in communication connection with the shooting device, the terminal receives the images sent by the shooting device and sends control signals indicating that residual filter sticks exist on the trays to the controller, the controller is in communication connection with the terminal and receives the control signals sent by the terminal, the conveying mechanism is controlled to stop running, namely if the residual filter sticks exist on the trays, the controller can control the conveying mechanism to stop running, at the moment, field personnel can take out the trays or put empty trays again after residual treatment in the trays, and can press a reset starting button of the tray discharging device after treatment, the equipment is enabled to continue to normally operate, so that the problem of quality such as filter stick mixing and brand mixing processes caused by the fact that filter sticks remained in the tray are mixed into filter sticks of a new tray when the tray returned to the warehouse is reused is solved.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. A detection device is used for a filter stick tray unloading machine, the filter stick tray unloading machine comprises a conveying mechanism, the conveying mechanism is used for conveying a tray, the detection device is characterized by comprising a shooting device, a terminal and a controller,
the shooting device is used for acquiring the image of the tray and sending the captured image of the tray to the terminal,
the terminal is in communication connection with the shooting device, receives the image sent by the shooting device and sends a control signal indicating that the filter sticks remain on the tray to the controller,
the controller is in communication connection with the terminal, receives the control signal sent by the terminal and controls the conveying mechanism to stop running.
2. The detecting device according to claim 1, further comprising an in-position detector disposed at a side of the conveying mechanism and acquiring position information of the tray, the in-position detector being communicatively connected to the photographing device, and the photographing device receiving the position information transmitted by the in-position detector and performing photographing.
3. The detection device according to claim 1, further comprising an alarm system, wherein the alarm system is communicatively connected to the controller, and the controller receives the control signal transmitted by the terminal and transmits an alarm signal to the alarm system.
4. The detection device according to claim 3, wherein the alarm system comprises a system alarm and a field alarm, both of which are in communication connection with the controller, the system alarm is disposed inside a terminal and receives the alarm signal, and the field alarm is disposed inside a plant and receives the alarm signal.
5. The detecting device according to claim 1, wherein the filter rod tray unloading machine further comprises an electric cabinet, and the controller is arranged in the electric cabinet.
6. The detection apparatus according to claim 1, wherein the conveying mechanism includes a first conveying mechanism, a second conveying mechanism, and a connecting mechanism connected to the first conveying mechanism and the second conveying mechanism, in a use state of the detection apparatus, the first conveying mechanism is disposed above the second conveying mechanism, the photographing apparatus is connected to a bottom of the first conveying mechanism, and the photographing apparatus faces the second conveying mechanism.
7. The detecting device according to claim 6, further comprising a bracket, wherein the bracket comprises a first fixing portion and a second fixing portion connected to each other, the first fixing portion is disposed at a side portion of the second conveying mechanism, the second conveying mechanism further comprises a conveying surface for carrying the tray, the second fixing portion is disposed above the conveying surface of the second conveying mechanism, the photographing device is disposed at the second fixing portion, the photographing device faces the conveying surface, and the terminal is disposed at the first fixing portion.
8. The detection device according to claim 1, wherein the terminal comprises a display, and the display displays brightness information of the shooting device.
9. The detecting device for detecting the rotation of a motor rotor as claimed in any one of claims 1 to 8, wherein the shooting device is a camera, the terminal is an industrial microcomputer, and the controller is a programmable controller.
10. A filter rod de-reeling apparatus characterised by comprising a filter rod de-reeling machine and a testing device as claimed in any one of claims 1 to 9.
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| CN202122675591.0U CN216548185U (en) | 2021-11-03 | 2021-11-03 | Detection device and filter stick tray unloading device |
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| CN202122675591.0U CN216548185U (en) | 2021-11-03 | 2021-11-03 | Detection device and filter stick tray unloading device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009803A (en) * | 2022-06-15 | 2022-09-06 | 河南中烟工业有限责任公司 | Automatic filter stick tray unloading device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009803A (en) * | 2022-06-15 | 2022-09-06 | 河南中烟工业有限责任公司 | Automatic filter stick tray unloading device |
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