CN216542289U - Barrel grinding device and equipment - Google Patents
Barrel grinding device and equipment Download PDFInfo
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- CN216542289U CN216542289U CN202123061716.7U CN202123061716U CN216542289U CN 216542289 U CN216542289 U CN 216542289U CN 202123061716 U CN202123061716 U CN 202123061716U CN 216542289 U CN216542289 U CN 216542289U
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Abstract
The utility model provides a barrel polishing device and equipment, and relates to the field of polishing equipment, wherein the barrel polishing device comprises a first polishing unit and a second polishing unit, the distance between the first polishing unit and the second polishing unit is adjustable, the first polishing unit and the second polishing unit are arranged on a cross beam, and the outer circumferential surface of the first polishing unit and the outer circumferential surface of the second polishing unit are polishing working surfaces; the cross beam is connected with the multi-axis movement mechanism, and one side of the cross beam is provided with a roller carrier for driving the barrel to roll. The multi-axis grinding machine can grind the cylinders with different sizes and lengths through multi-axis motion, and can realize automation of the grinding process.
Description
Technical Field
The utility model belongs to the field of polishing equipment, and particularly relates to a barrel polishing device and equipment.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
At present, flanges are required to be welded at two ends of the barrel in most application occasions of the barrel so as to be convenient to install and use, the surfaces of the inner wall and the outer wall at two ends of the barrel are required to be polished before the flanges are welded, and oxide skins on the surfaces are removed so as to avoid influencing welding quality and using effect. Therefore, the grinding equipment for the surfaces of the two ends of the cylinder can be produced at the same time.
The barrel grinding equipment is equipment for polishing and grinding the surface of a barrel by utilizing a thousand impellers or a grinding wheel to rotate under the drive of a motor. The existing barrel polishing equipment is mostly single-side polishing, or the polishing barrel is fixed in size, simultaneous polishing of the inner side and the outer side of the barrel cannot be achieved, and the barrel polishing equipment is difficult to adapt to polishing of barrels with different sizes and different lengths. On the other hand, the degree of automation of the existing polishing equipment is generally not high, and the automation and high-efficiency work is difficult to realize, so that the polishing equipment is not beneficial to large-batch polishing work.
Disclosure of Invention
In order to solve the problems, the utility model provides a barrel polishing device and equipment, which can polish barrels with different sizes and lengths through multi-axis motion and can realize automation of a polishing process.
According to some embodiments, the utility model adopts the following technical scheme:
in a first aspect, a barrel polishing device is provided.
A barrel polishing device comprises a first polishing unit and a second polishing unit, wherein the distance between the first polishing unit and the second polishing unit is adjustable and the first polishing unit and the second polishing unit are arranged on a cross beam;
the crossbeam is connected with the multi-axis movement mechanism, and one side of the crossbeam is provided with a roller carrier for driving the barrel to roll.
Among the above-mentioned technical scheme, realize polishing to the barrel of equidimension not, different length through multiaxis motion, make first unit and the second unit of polishing be close to each other and keep away from through power drive component, when first unit of polishing move to with barrel inner wall (or outer wall) laminating, the second unit of polishing moves to with barrel outer wall (or inner wall) laminating, realizes polishing when to barrel inner and outer wall both sides.
As an alternative embodiment, the first grinding unit and/or the second grinding unit is connected with a power driving element, and the power driving element can enable the first grinding unit and the second grinding unit to approach or move away from each other so as to grind the inner wall and the outer wall of the cylinder body simultaneously.
As an alternative embodiment, the multi-axis motion mechanism includes a radial motion mechanism, an axial motion mechanism, and a lifting mechanism, the cross beam is connected to one side of the lifting mechanism, and the lifting mechanism is connected to the axial motion mechanism through the radial motion mechanism.
As an alternative embodiment, the axial movement mechanism comprises a base capable of forming a sliding pair with the rail;
the radial movement mechanism comprises a moving seat and a linear movement mechanism, the moving seat is connected with the base in a sliding mode, and the moving seat is connected with the linear movement mechanism.
In an alternative embodiment, the cross beam is connected with the lifting mechanism through a cross beam seat, and a linear motion module is arranged between the cross beam and the cross beam seat.
As an alternative embodiment, the first and/or second grinding units are connected to a power driving element, by which the first and second grinding units are moved closer to or further away from each other.
As an alternative embodiment, the first polishing unit is connected with the first polishing motor through a first transmission mechanism, and the second polishing unit is connected with the second polishing motor through a second transmission mechanism.
As an alternative embodiment, the first transmission mechanism and the second transmission mechanism are synchronous belt transmission mechanisms.
As an alternative embodiment, the roller frame can move along the axial direction and the radial direction of the first grinding unit and the second grinding unit, and the rollers are arranged on the roller frame.
In an alternative embodiment, the roller frame is connected with a rotary power source, and the axial direction of the roller is consistent with the axial direction of the first grinding unit and the second grinding unit.
In a second aspect, a barrel polishing apparatus is provided.
The barrel polishing equipment comprises the barrel polishing device and a rail, wherein the barrel polishing device is symmetrically arranged at two ends of the rail, so that two ends of a barrel can be polished simultaneously.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model realizes the polishing of the cylinders with different sizes and lengths through the multi-axis motion mechanism, thereby enlarging the application range; and the automation of the polishing process is realized by the electrical integration control of each motion mechanism.
The barrel polishing device comprises a first polishing unit and a second polishing unit, wherein the first polishing unit and the second polishing unit are respectively attached to the inner side wall and the outer side wall of a barrel, so that the inner wall and the outer wall of the barrel are simultaneously polished, and the polishing efficiency is improved; through the regulation to gas pressure, realize the control to the power of polishing that floats when polishing, can guarantee to the at utmost that the effect of polishing is reliable.
The barrel is driven to roll by the roller carrier, the grinding process is completed by matching with the grinding unit, and meanwhile, the self-adaptive grinding of the barrels with different lengths is realized by the rail.
The automatic barrel polishing machine can adjust the polishing position of barrels with the same specification only once, set the required polishing working time, realize full-automatic work of subsequent workpieces, greatly improve the working efficiency and be suitable for polishing the barrels in batch.
The first polishing unit and the second polishing unit can be arranged in two groups, so that two ends of the cylinder can be simultaneously polished, and the polishing efficiency is improved.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the utility model and together with the description serve to explain the utility model and not to limit the utility model.
FIG. 1 is a schematic illustration of a grinding section according to at least one embodiment of the present disclosure;
fig. 2 is a schematic structural view of a barrel sharpening apparatus according to at least one embodiment of the present disclosure.
The grinding machine comprises a base 1, a base 2, a lifting mechanism 3, a cross beam seat 4, a cross beam 5, a first grinding motor 6, a second grinding motor 7, a rail 8, a mounting seat 9, a roller frame 10, a roller 11, a second grinding unit 12, a first grinding unit 13, a gear rack mechanism 14 and a moving seat.
The specific implementation mode is as follows:
the utility model is further described with reference to the following figures and examples.
The first embodiment is as follows:
this embodiment provides a barrel grinding device, realizes polishing the barrel of equidimension not, different length through the multi-axis motion.
As shown in fig. 1 and 2, a barrel polishing device includes a first polishing unit 12, a second polishing unit 11, and a multi-axis movement mechanism, wherein the first polishing unit 12 and the second polishing unit 11 are symmetrically mounted on a cross beam 4, at least one of the first polishing unit 12 and the second polishing unit 11 is connected with a power driving element, and the first polishing unit 12 and the second polishing unit 11 are close to or far from each other through the power driving element.
The first polishing unit 12 and the second polishing unit 11 are millstones or grinding wheels, and the outer circumferential surface of the first polishing unit 12 and the outer circumferential surface of the second polishing unit 11 are polishing working surfaces.
In the embodiment, a first grinding unit 12 can be attached to the inner wall of the cylinder, and a second grinding unit 11 can be attached to the outer wall of the cylinder; when the first polishing unit 12 moves to be attached to the inner wall of the cylinder body, the second polishing unit 11 moves to be attached to the outer wall of the cylinder body, and polishing on two sides of the inner wall and the outer wall of the cylinder body is achieved.
Of course, in other embodiments, the second grinding unit 11 can be defined as being capable of being attached to the inner wall of the cylinder, and the first grinding unit 12 can be defined as being capable of being attached to the outer wall of the cylinder.
The power driving element of this embodiment adopts the cylinder, through the cylinder action, drives first polishing unit 12, the tight and separation of second polishing unit 11 clamp to realize simulating the polishing process under the true state, through the regulation to gas pressure, realize the control to the power of polishing that floats when polishing, can guarantee to the at utmost that the effect of polishing is reliable.
The first polishing unit 12 is connected with the first polishing motor 5 through a first transmission mechanism, the second polishing unit 11 is connected with the second polishing motor 6 through a second transmission mechanism, and the polishing units rotate under the driving action of the corresponding polishing motors and transmission mechanisms to polish the cylinder; the adjustment of the polishing speed is realized by adjusting the rotating speed of the polishing motor so as to ensure good polishing effect.
In this embodiment, the first transmission mechanism and the second transmission mechanism are synchronous belt transmission mechanisms.
The crossbeam 4 is connected the multiaxis motion, and the multiaxis motion of this embodiment is triaxial motion, can realize polishing the unit along the radial (being on a parallel with the horizontal plane) of barrel, the motion of axial and direction of height to the realization is polished to the self-adaptation of different specification barrels.
The multi-axis movement mechanism comprises a radial movement mechanism, an axial movement mechanism and a lifting mechanism 2, the cross beam 4 is connected to one side of the lifting mechanism 2, and the lifting mechanism 2 is connected with the axial movement mechanism through the radial movement mechanism.
The axial movement mechanism comprises a base 1, wherein the base 1 and a rail 7 arranged in the axial direction can form a sliding pair. The shape of the base 1 can be selected according to actual requirements, the base 1 of the present embodiment is configured as a rectangular structure, and the length direction of the base 1 is perpendicular to the rail 7.
The radial motion mechanism comprises a moving seat 14 and a linear motion mechanism, wherein the moving seat 14 is connected to the upper side of the base 1 in a sliding manner, the moving seat 14 is connected with the linear motion mechanism, and the moving seat 14 moves along the length direction of the base 1 under the driving action of the linear motion mechanism.
In this embodiment, the linear movement mechanism adopts a rack and pinion mechanism 13, and the polishing unit is driven by a motor to move along the radial direction of the cylinder body, so that the polishing of the cylinder bodies with different diameters is realized.
It will be appreciated that in other embodiments, other mechanisms may be used for the linear movement mechanism, such as a lead screw and nut mechanism.
The lifting mechanism 2 is fixed on the top of the movable seat 14 and moves along with the movable seat 14; the crossbeam 4 is connected with the lifting mechanism 2 through the crossbeam seat 3, and the crossbeam 4 moves up and down along with the crossbeam seat 3 under the action of the lifting mechanism 2.
The lifting mechanism 2 of the embodiment adopts a screw nut mechanism, and realizes the lifting movement of the polishing unit through the driving of a motor so as to achieve the purpose of adjusting the polishing position.
Of course, the lifting mechanism 2 may also adopt other structures, and may be specifically selected according to actual requirements.
A linear motion module, such as a lead screw transmission, is arranged between the cross beam 4 and the cross beam seat 3, and the automatic feeding and automatic returning motion of the grinding unit is realized through the linear motion module.
A roller frame 9 is arranged on one side of the beam 4, a roller 10 is arranged on the roller frame 9, and the axial direction of the roller 10 is consistent with the axial direction of the first grinding unit 12 and the second grinding unit 11. The roller 10 of this embodiment is driven by a motor, and the roller 10 drives the barrel to rotate.
The base part of the roller frame 9 is used as a mounting seat 8 of the roller frame 9, the mounting seat 8 and the rail 7 form a sliding pair, and the roller frame 9 is driven to move while moving on the rail 7 so as to adjust the position of the roller frame 9 and ensure good support for the barrel.
The roller carrier 9 of this embodiment adopts positive and negative lead screw transmission, and drives the roller 8 to move along the radial direction of the cylinder by rotating the hand wheel.
The working process of the embodiment is as follows:
adjusting the relative positions of the grinding unit and the roller frame 9 to ensure that the cylinder workpiece can be well placed on the roller frame 9 and does not collide with equipment.
And step two, placing the cylinder workpiece on the roller carrier 9, adjusting the relative positions of the two grinding units, and ensuring that the grinding heads on the two sides can grind the two side walls of the cylinder.
And step three, adjusting the lifting mechanism 2 to enable the polishing unit to reach a proper polishing position, adjusting the beam seat 3 to axially move to polishing points at two ends of the cylinder body, and setting the position as the polishing position.
Step four, starting the roller frame 9, and adjusting the roller 10 to a proper rolling speed; and starting a polishing program to start polishing test operation.
If the polishing effect is good, the polishing time is directly set, and the polishing is continued; if the effect of polishing is not good, the gas air-vent valve on the crossbeam 4 is adjusted to the accessible, suitably adjusts polishing pressure and speed of polishing, tries the operation once more, and is good up to polishing effect, sets up the time of polishing, continues to polish.
In the polishing process, any operation is not needed, after polishing is completed, polishing can be automatically stopped, and the beam seat 3 can drive the polishing unit to automatically return, so that the barrel workpiece can be conveniently unloaded.
And step five, after polishing is finished, hoisting and unloading the cylinder workpiece, and replacing a new cylinder workpiece, directly starting a polishing program after the placement is finished, wherein the polishing unit can automatically return to the polishing position and start polishing.
And step six, the automatic polishing of the batch workpieces can be realized by repeating the step one to the step five.
This embodiment to the barrel of same specification, only need once adjust polish the position can, set up required polishing operating time, follow-up work piece alright in order to realize full automated work, improvement work efficiency that can be very big is applicable to polishing of batchization barrel.
Example two:
this embodiment provides a barrel equipment of polishing, includes embodiment one barrel grinding device, still include track 7, track 7 sets up two that are parallel to each other, and its length direction is unanimous with barrel axial direction.
Barrel grinding device symmetry sets up two on track 7, and base 1 sliding connection in the barrel grinding device is in the 7 upside of track, polishes when realizing the barrel both ends through two barrel grinding device.
In the embodiment, the hot-rolled light rail is used as a motion rail of the equipment so as to adapt to grinding of the cylinders with different lengths.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.
Claims (10)
1. The utility model provides a barrel grinding device, characterized by: the device comprises a first grinding unit and a second grinding unit, wherein the first grinding unit and the second grinding unit are adjustable in distance and are arranged on a cross beam, and the outer circumferential surface of the first grinding unit and the outer circumferential surface of the second grinding unit are grinding working surfaces;
the crossbeam is connected with the multi-axis movement mechanism, and one side of the crossbeam is provided with a roller carrier for driving the barrel to roll.
2. A barrel sharpening device as defined in claim 1, wherein: the first grinding unit and/or the second grinding unit are/is connected with a power driving element, and the power driving element can enable the first grinding unit and the second grinding unit to be close to or far away from each other so as to grind the inner wall and the outer wall of the barrel body simultaneously.
3. A barrel sharpening device as defined in claim 1, wherein: the multi-axis movement mechanism comprises a radial movement mechanism, an axial movement mechanism and a lifting mechanism, the cross beam is connected to one side of the lifting mechanism, and the lifting mechanism is connected with the axial movement mechanism through the radial movement mechanism.
4. A barrel sharpening device as defined in claim 3, wherein: the axial movement mechanism comprises a base capable of forming a sliding pair with the track;
the radial movement mechanism comprises a moving seat and a linear movement mechanism, the moving seat is connected with the base in a sliding mode, and the moving seat is connected with the linear movement mechanism.
5. A barrel sharpening device according to claim 3, characterized in that: the crossbeam passes through the crossbeam seat and links to each other with elevating system, and is equipped with the linear motion module between crossbeam and the crossbeam seat.
6. A barrel sharpening device as defined in claim 1, wherein: the first polishing unit is connected with the first polishing motor through a first transmission mechanism, and the second polishing unit is connected with the second polishing motor through a second transmission mechanism.
7. A barrel sharpening device according to claim 6, characterized in that: the first transmission mechanism and the second transmission mechanism are synchronous belt transmission mechanisms.
8. A barrel sharpening device according to claim 1, characterized in that: the roller frame can move along the axial direction and the radial direction of the first grinding unit and the second grinding unit, and rollers are arranged on the roller frame.
9. A barrel sharpening device according to claim 8, wherein: the roller frame is connected with a rotary power source, and the axial direction of the roller is consistent with the axial direction of the first polishing unit and the axial direction of the second polishing unit.
10. The utility model provides a barrel equipment of polishing which characterized by: comprising a barrel polishing device according to any one of claims 1 to 9, further comprising rails, the barrel polishing device being symmetrically mounted at both ends of the rails so as to polish both ends of the barrel simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123061716.7U CN216542289U (en) | 2021-12-07 | 2021-12-07 | Barrel grinding device and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123061716.7U CN216542289U (en) | 2021-12-07 | 2021-12-07 | Barrel grinding device and equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216542289U true CN216542289U (en) | 2022-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123061716.7U Active CN216542289U (en) | 2021-12-07 | 2021-12-07 | Barrel grinding device and equipment |
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|---|---|
| CN (1) | CN216542289U (en) |
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2021
- 2021-12-07 CN CN202123061716.7U patent/CN216542289U/en active Active
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