CN216533533U - Pancake forming post-processing equipment - Google Patents
Pancake forming post-processing equipment Download PDFInfo
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- CN216533533U CN216533533U CN202122872332.7U CN202122872332U CN216533533U CN 216533533 U CN216533533 U CN 216533533U CN 202122872332 U CN202122872332 U CN 202122872332U CN 216533533 U CN216533533 U CN 216533533U
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- 235000012771 pancakes Nutrition 0.000 title claims abstract description 102
- 238000012805 post-processing Methods 0.000 title claims abstract description 32
- 238000005520 cutting process Methods 0.000 claims abstract description 99
- 238000001035 drying Methods 0.000 claims abstract description 25
- 238000004806 packaging method and process Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000005485 electric heating Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims 8
- 238000001125 extrusion Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及食品加工技术领域,更具体地说,涉及一种煎饼成型后加工设备。The utility model relates to the technical field of food processing, in particular to a pancake-forming post-processing equipment.
背景技术Background technique
煎饼因低脂、低糖、口感佳、保质期久,而广受欢迎,但是大多数煎饼又薄又脆,在煎饼切割过程中经常破碎掉渣,且切割后排序混乱,不易快速收集。Pancakes are popular due to their low fat, low sugar, good taste and long shelf life, but most pancakes are thin and crispy, often broken during the pancake cutting process, and the sorting after cutting is messy, making it difficult to collect quickly.
实用新型内容Utility model content
有鉴于此,本实用新型的第一个目的在于提供一种煎饼成型后加工设备,该煎饼成型后加工设备的结构设计可以有效地避免煎饼切割过程中破碎掉渣且易收集。In view of this, the first object of the present invention is to provide a pancake post-processing equipment, the structural design of the pancake post-processing equipment can effectively prevent the slag from being broken and easy to collect during the pancake cutting process.
为了达到上述第一个目的,本实用新型提供如下技术方案:In order to achieve the above-mentioned first purpose, the utility model provides the following technical solutions:
一种煎饼成型后加工设备,包括:A pancake forming post-processing equipment, comprising:
切割传输装置,其包括前传输带、切割传输带和切刀,所述前传输带用于承接成型的煎饼并运输至所述切割传输带,所述切刀用于将所述切割传输带上的含水量不低于第一预设值的煎饼切割;A cutting and conveying device comprising a front conveying belt, a cutting conveying belt and a cutter, the front conveying belt being used for receiving the formed pancakes and transporting to the cutting conveying belt, the cutter being used for cutting the cutting conveying belt The water content of pancake cutting is not lower than the first preset value;
烘干装置,所述烘干装置用于将煎饼干燥至含水量低于第二预设值;a drying device, which is used for drying the pancakes to a level where the water content is lower than the second preset value;
包装装置,所述包装装置用于将干燥后的煎饼进行包装。A packaging device for packaging the dried pancakes.
优选地,上述煎饼成型后加工设备中,所述切刀包括多个纵向切刀和多个横向切刀,所述纵向切刀沿着所述切割传输带的长度方向延伸,所述横向切刀沿着所述切割传输带的宽度方向延伸。Preferably, in the above-mentioned pancake forming post-processing equipment, the cutter comprises a plurality of longitudinal cutters and a plurality of transverse cutters, the longitudinal cutters extend along the length direction of the cutting conveyor belt, and the transverse cutters Extends along the width direction of the cutting conveyor.
优选地,上述煎饼成型后加工设备中,所述纵向切刀和横向切刀均固定在所述切割传输带上;Preferably, in the above-mentioned pancake forming post-processing equipment, both the longitudinal cutter and the transverse cutter are fixed on the cutting conveyor;
还包括位于所述切割传输带上方的滚筒和驱动所述滚筒转动的滚筒驱动件,所述滚筒挤压覆盖在所述纵向切刀和横向切刀上方的煎饼以完成切割。It also includes a drum located above the cutting conveyor belt and a drum driving member for driving the drum to rotate, and the drum squeezes the pancakes overlying the longitudinal cutters and the transverse cutters to complete the cutting.
优选地,上述煎饼成型后加工设备中,所述切割传输带包括沿其长度方向依次排布的支撑条,相邻的两个支撑条之间具有缝隙;Preferably, in the above-mentioned pancake forming post-processing equipment, the cutting and conveying belt includes support bars arranged in sequence along its length direction, and there is a gap between two adjacent support bars;
还包括带刀传输带,所述带刀传输带位于所述切割传输带内侧且与所述切割传输带同步转动,所述横向切刀固定在所述带刀传输带上且所述横向切刀能够穿过两个支撑条之间具有缝隙伸至所述切割传输带外侧,所述切割传输带外侧为用于承载煎饼的一侧。It also includes a conveyor belt with a knife, the conveyor belt with a knife is located inside the cutting conveyor belt and rotates synchronously with the conveyor belt, the transverse cutter is fixed on the conveyor belt with a knife, and the transverse cutter is It can extend to the outer side of the cutting conveyor belt through a gap between the two support bars, and the outer side of the cutting conveyor belt is the side for carrying pancakes.
优选地,上述煎饼成型后加工设备中,所述切割传输带包括第一水平段和位于所述第一水平段下方的第二水平段,所述横向切刀仅穿过第一水平段的两个支撑条之间的缝隙;所述带刀传输带距所述第二水平段的距离大于所述带刀传输带距所述第一水平段的距离。Preferably, in the above-mentioned pancake forming post-processing equipment, the cutting conveyor belt includes a first horizontal section and a second horizontal section located below the first horizontal section, and the transverse cutter only passes through two of the first horizontal section. The gap between the support bars; the distance between the belt-knife conveyor belt and the second horizontal section is greater than the distance between the belt-knife conveyor belt and the first horizontal section.
优选地,上述煎饼成型后加工设备中,所述纵向切刀固定在所述切割传输带上,且所述纵向切刀开设有供所述横向切刀插入的第一避让槽;所述横向切刀开设有供所述纵向切刀插入的第二避让槽。Preferably, in the above-mentioned pancake forming post-processing equipment, the longitudinal cutter is fixed on the cutting conveyor, and the longitudinal cutter is provided with a first escape groove into which the transverse cutter is inserted; The knife is provided with a second escape groove into which the longitudinal cutter is inserted.
优选地,上述煎饼成型后加工设备中,所述烘干装置包括与所述切割传输带固定连接的多个电发热件。Preferably, in the above-mentioned pancake forming post-processing equipment, the drying device includes a plurality of electric heating elements fixedly connected to the cutting conveyor belt.
优选地,上述煎饼成型后加工设备中,所述烘干装置固定在所述切割传输带上方或下方,以对所述切割传输带上的煎饼烘干;Preferably, in the above-mentioned pancake forming post-processing equipment, the drying device is fixed above or below the cutting conveyor belt to dry the pancakes on the cutting conveyor belt;
所述烘干装置为风机或电发热件。The drying device is a fan or an electric heating element.
优选地,上述煎饼成型后加工设备中,还包括设置于所述切割传输带下游的后传输带和设置于所述后传输带下游的收集槽,所述后传输带用于承接从所述切割传输带的出料端排出的煎饼,所述收集槽用于收集切割并烘干后的煎饼。Preferably, the above-mentioned pancake forming post-processing equipment further includes a rear conveyor belt disposed downstream of the cutting conveyor belt and a collection groove disposed downstream of the rear conveyor belt, and the rear conveyor belt is used to receive the cutting conveyor belt from the cutting conveyor belt. The pancakes discharged from the discharge end of the conveyor belt, and the collection tank is used to collect the pancakes after cutting and drying.
应该本申请提供的煎饼成型后加工设备时,煎饼成型后便对其进行切割,切割完后再烘干,最后包装。如此,煎饼成型后且烘干前,其含水量较高,较软,切割过程中不易破碎掉渣。In the case of the post-forming processing equipment for pancakes provided in this application, the pancakes are cut after they are formed, dried after being cut, and finally packaged. In this way, after the pancake is formed and before drying, the pancake has a high water content and is soft, and is not easily broken and slag is lost during the cutting process.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型实施例提供的煎饼成型后加工设备局部的结构示意图;1 is a schematic structural diagram of a part of a pancake-forming post-processing equipment provided by an embodiment of the present utility model;
图2为本实用新型实施例提供的煎饼成型后加工设备的侧视图;Fig. 2 is the side view of the pancake forming post-processing equipment provided by the embodiment of the present utility model;
图3为图2中A区域的局部放大图。FIG. 3 is a partial enlarged view of area A in FIG. 2 .
在图1-3中:In Figure 1-3:
1-前传输带、2-切割传输带、3-后传输带、4-横向切刀、5-纵向切刀、6-收集槽、7-滚筒。1- Front conveyor belt, 2- Cutting conveyor belt, 3- Rear conveyor belt, 4- Transverse cutter, 5- Longitudinal cutter, 6- Collection tank, 7- Roller.
具体实施方式Detailed ways
本实用新型的第一个目的在于提供一种煎饼成型后加工设备,该煎饼成型后加工设备的结构设计可以有效地避免煎饼切割过程中破碎掉渣且易收集。The first object of the present invention is to provide a pancake post-processing equipment, the structural design of the pancake post-processing equipment can effectively avoid the slag from being broken during the pancake cutting process and easy to collect.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”和“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的位置或元件必须具有特定方位、以特定的方位构成和操作,因此不能理解为本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left" and "right" are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as the present invention. limit. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
请参阅图1-图3,本申请提供的煎饼成型后加工设备主要用于对成型的煎饼进行加工,其中,成型的煎饼是指在鏊子上形成的具有一定厚度的软煎饼。Please refer to FIG. 1 to FIG. 3 , the pancake post-processing equipment provided by the present application is mainly used to process the formed pancake, wherein the formed pancake refers to the soft pancake with a certain thickness formed on the pancake.
煎饼成型后加工设备包括切割传输装置、烘干装置和包装装置。其中,切割传输装置包括前传输带1、切割传输带2和切刀。前传输带1用于承接成型的煎饼并运输至切割传输带2,具体地,从鏊子上刮下的成型的煎饼落至前传输带1上,前传输带1将煎饼运输至切割传输带2上。前传输带1的出料端与切割传输带2的进料端相对,或者,前传输带1的出料端位于切割传输带2的进料端上侧。The pancake forming post-processing equipment includes a cutting and conveying device, a drying device and a packaging device. Wherein, the cutting and conveying device includes a front conveying belt 1, a
切刀用于将切割传输带2上的含水量不低于第一预设值的煎饼切割。具体地,切刀可以对切割传输带2上的煎饼进行切割,以切割成多块较小的煎饼。此外,切刀对含水量不低于第一预设值的煎饼切割,以保证切割时煎饼尚未干脆,切割时不易破碎掉渣。The cutter is used for cutting pancakes whose water content on the
烘干装置用于将煎饼干燥至含水量低于第二预设值,具体地,烘干装置用于将切割后的煎饼干燥至含水量低于第二预设值。包装装置用于将干燥后的煎饼进行包装,具体地,包装装置可以将一块或多块切割后的煎饼进行独立充气包装或者将一块或多块切割后的煎饼装盒,其中,用于盛装煎饼的包装盒可以为方体状、圆筒状等任意形状,包装盒的材质可以为塑料、纸质等。The drying device is used for drying the pancakes until the water content is lower than the second preset value. Specifically, the drying device is used for drying the cut pancakes until the water content is lower than the second preset value. The packaging device is used for packaging the dried pancakes. Specifically, the packaging device can independently air-pack one or more cut pancakes or pack one or more cut pancakes into boxes, wherein the pancakes are used to contain the pancakes. The packaging box can be in any shape such as cube or cylinder, and the material of the packaging box can be plastic, paper, etc.
以防止煎饼在运输过程中破碎。to prevent the pancakes from breaking during shipping.
由上可知,应该本申请提供的煎饼成型后加工设备时,煎饼成型后便对其进行切割,切割完后再烘干,最后包装。如此,煎饼成型后且烘干前,其含水量较高,较软,切割过程中不易破碎掉渣。It can be seen from the above that when the pancake is processed by the post-forming processing equipment provided by the present application, the pancake should be cut after being formed, dried after being cut, and finally packaged. In this way, after the pancake is formed and before drying, the pancake has a high water content and is soft, and is not easily broken and slag is lost during the cutting process.
煎饼的含水量具体可以为煎饼含水的重量与煎饼的总质量之比。第二预设值应该低于第一预设值。具体地,第一预设值≥15%,当然,根据实际情况第一预设值还可以为不低于20%、不低于25%、不低于30%、不低于50%等,在此不作限定。第二预设值≤5%,当然,根据实际情况第二预设值还可以为不高于10%、不高于8%等,在此不作限定。The water content of the pancake may specifically be the ratio of the water content of the pancake to the total mass of the pancake. The second preset value should be lower than the first preset value. Specifically, the first preset value is greater than or equal to 15%. Of course, according to the actual situation, the first preset value may also be no less than 20%, no less than 25%, no less than 30%, no less than 50%, etc., It is not limited here. The second preset value≤5%, of course, the second preset value may also be not higher than 10%, not higher than 8%, etc., according to the actual situation, which is not limited here.
如图1所示,切刀可以包括多个纵向切刀5和多个横向切刀4,纵向切刀5沿着切割传输带2的长度方向延伸,横向切刀4沿着切割传输带2的宽度方向延伸。多个纵向切刀5沿着切割传输带2的宽度方向依次平行排布。多个横向切刀4沿着切割传输带2的长度方向依次平行排布。如此,多个纵向切刀5和多个横向切刀4可以将煎饼切割成较小的多个方形煎饼块。当然,根据实际情况,切刀还可以为其它结构,比如环形刀以切割成圆形煎饼块。As shown in FIG. 1 , the cutter may include a plurality of
在一具体实施例中,纵向切刀5和横向切刀4可以均固定在切割传输带2上。煎饼覆盖在切割传输带2上的纵向切刀5和横向切刀4后,被切割形成多个煎饼块。In a specific embodiment, both the
进一步地,如图2所示,煎饼成型后加工设备还包括滚筒7和滚筒驱动件,其中,滚筒7位于切割传输带2上方,滚筒驱动件用于驱动滚筒7转动,滚筒7挤压覆盖在纵向切刀5和横向切刀4上方的煎饼以完成切割。当然,煎饼成型后加工设备还可以包括压板和驱动压板升降的压板驱动件,压板向下挤压覆盖在纵向切刀5和横向切刀4上方的煎饼以完成切割,在此不作限定。Further, as shown in FIG. 2 , the pancake forming post-processing equipment also includes a
另一实施例中,切割传输带2包括沿其长度方向依次排布的支撑条,相邻的两个支撑条之间具有缝隙。多个支撑条依次连接共同形成切割传输带2。In another embodiment, the cutting
煎饼成型后加工设备还包括带刀传输带,带刀传输带位于切割传输带2内侧,切割传输带2外侧为用于承载煎饼的一侧,切割传输带2的内侧为其背离承载煎饼的一侧。并且,带刀传输带与切割传输带2同步转动。横向切刀4固定在带刀传输带上,带刀传输带转动时带动横向切刀4一起转动。横向切刀4能够穿过两个支撑条之间具有缝隙伸至切割传输带2外侧,以实现横向切刀4对煎饼的切割。The pancake forming post-processing equipment also includes a conveyor belt with a knife, the conveyor belt with a knife is located on the inner side of the cutting
如图2和图3所示,切割传输带2包括第一水平段和位于第一水平段下方的第二水平段,第一水平段的两端与第二水平段的两端分别通过两个转弯段连接。仅第一水平段的外侧用于承载煎饼,即仅第一水平段的上侧用于承载煎饼。因此,横向切刀4仅穿过第一水平段的两个支撑条之间的缝隙。在转弯段,由于带刀传输带的转弯直径小于切割传输带2的转弯直径,因此横向切刀4在随带刀传输带转弯时缩回切割传输带2的内侧。As shown in FIG. 2 and FIG. 3 , the cutting
此外,带刀传输带距第二水平段的距离大于带刀传输带距第一水平段的距离,以使横向切刀4不从第二水平段的支撑条间的缝隙伸出。In addition, the distance between the belt-knife conveyor belt and the second horizontal section is greater than the distance between the belt-knife conveyor belt and the first horizontal section, so that the
上述实施例中,纵向切刀5固定在切割传输带2上,且纵向切刀5开设有供横向切刀4插入的第一避让槽;横向切刀4开设有供所述纵向切刀5插入的第二避让槽。具体地,纵向切刀5和横向切刀4交叉时,纵向切刀5插入第二避让槽,横向切刀4插入第一避让槽。当然,每个横向切刀4也可以包括多个分刀片,多个分刀片之间具有供纵向切刀5插入的间隙,在此不作限定。In the above embodiment, the
在另一具体实施例中,烘干装置可以包括与切割传输带2固定连接的多个电发热件。电发热件可以位于滚筒7或压板的下游,以使烘干装置对切割后的煎饼进行烘干。电发热件可以固定在切割传输带2的内侧,以防止影响煎饼的切割。In another specific embodiment, the drying device may include a plurality of electric heating elements fixedly connected with the cutting
为了便于设置,烘干装置还可以固定在切割传输带2上方或者下方,以对切割传输带2上的煎饼烘干。优选地,仅在第一水平段的上方或下方设置烘干装置。烘干装置具体为风机或电发热件。In order to facilitate the setting, the drying device can also be fixed above or below the cutting
为了便于收集切割烘干后的煎饼,上述煎饼成型后加工设备还包括设置于所述切割传输带2下游的后传输带3和设置于所述后传输带3下游的收集槽6。后传输带3用于承接从切割传输带2的出料端排出的煎饼,收集槽6用于收集切割并烘干后的煎饼。后传输带3可以低于切割传输带2设置,后传输带3上的煎饼可以落至收集槽6内,收集槽6内煎饼可以转运至包装装置上,以进行包装。In order to facilitate the collection of the cut and dried pancakes, the above-mentioned pancake forming post-processing equipment further includes a
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment", "example", "specific example", etc. means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Claims (9)
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WO2023088282A1 (en) * | 2021-11-22 | 2023-05-25 | 韩雪 | Processing device and processing process after pancake forming |
CN114073261B (en) * | 2021-11-22 | 2024-12-24 | 韩雪 | Pancake post-forming processing equipment and processing technology |
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