CN216504798U - Special position appearance of train filth case is adjusted frock - Google Patents

Abstract

The utility model provides a special pose adjusting tool for a train dirt box; the turnover adjusting tool comprises a base, a lifting mechanism and a turnover mechanism which are sequentially connected, wherein the turnover mechanism comprises a turnover plate, a turnover shaft and a turnover driving piece; the problem of the easy emergence interference of anchor clamps with waiting to assemble the position of assembly in the current train filth case upset assembling process is connected through arranging the lug cooperation of anchor clamps and train filth case in tilting mechanism below for leave the clearance between the major structure of train filth case and the anchor clamps, reduce sheltering from of frock body and anchor clamps to train filth case mounted position, once the centre gripping accomplishes the position appearance adjustment and satisfies the assembly demand.

Description

Special position appearance of train filth case is adjusted frock

Technical Field

The utility model relates to the field of turnover adjusting tools, in particular to a pose adjusting tool special for a train dirt box.

Background

In the process of overhauling or manufacturing the train sewage tank, the heat-preservation cotton, the sensors and the like are required to be arranged on four sides of the train sewage tank, and the train sewage tank can be turned over to finish the work.

The mode that present upset frock passes through tip or side centre gripping work piece is with anchor clamps and work piece upset jointly, realizes the regulation of work piece gesture, and at this in-process, anchor clamps may be with the assembled position direct contact of work piece, and the clamped position can receive blockking and unable corresponding assembly work of carrying on of anchor clamps, because the particularity of train filth case structure, adopt traditional upset frock to be difficult to satisfy the assembly demand of accessory components such as sensor, heat preservation component, need adjust the gesture many times, influence the assembly efficiency of train filth case.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, and provides a special pose adjusting tool for a train sewage tank.

In order to realize the purpose, the following technical scheme is adopted:

the utility model provides a frock is adjusted to special position appearance of train filth case, includes base, elevating system and the tilting mechanism that connects gradually, and tilting mechanism includes returning face plate, trip shaft and upset driving piece, and the trip shaft is connected the upset driving piece and is rotated and install in elevating system, and the trip plate is parallel and interval arrangement with the trip shaft axis, and the trip shaft is through connecting the board along a plurality of axial distribution and connecting the trip plate, and a plurality of anchor clamps are installed in the trip plate through the slip pair respectively.

Furthermore, the turnover shaft sequentially penetrates through all the connecting plates along the axial direction, the connecting plates are arranged at equal intervals, and the planes of the connecting plates are perpendicular to the axis of the turnover shaft.

Furthermore, the plane of one side of the turnover plate is vertically butted with the connecting plate, and the plane of the other side of the turnover plate is connected with the clamp through a sliding pair.

Further, elevating system includes stand frame, lift slide rail and mounting panel, and stand frame mounting is on the base, and the lift slide rail is arranged on stand frame, and the mounting panel passes through the lift slider cooperation lift slide rail.

Furthermore, the mounting panel includes lift riser and support arm, and lift slider is connected to lift riser one side, and the support arm is connected to the opposite side, and the trip shaft both ends are connected corresponding support arm through the support respectively.

Furthermore, install the lift driving piece on the stand frame, the lift driving piece includes elevator motor and lead screw slider mechanism, and elevator motor passes through lead screw slider mechanism and connects the mounting panel to the drive mounting panel is along lifting guide rail reciprocating sliding.

Further, anchor clamps include base plate and splint, and the base plate is connected the slip pair in one side, and splint are connected to the opposite side, and splint are L form structure of buckling, form the recess of opening orientation side between splint and the base plate, are equipped with the connecting hole on the splint.

Furthermore, the turnover plate is provided with clamp slide rails, the base plate is provided with slide grooves, the slide grooves are matched with the clamp slide rails to form sliding pairs, the clamps are arranged in pairs, and the same pair of clamps are arranged on the same clamp slide rail.

Furthermore, at least two pairs of clamps are arranged on the turnover plate, and the paired clamps are sequentially arranged on the turnover plate to form a clamping part together.

Furthermore, the base is of a frame type structure, the lifting mechanism is installed at one end of the top of the base, the turnover mechanism is located above the base and arranged at intervals with the base, and the base is provided with a plurality of adjusting feet.

Compared with the prior art, the utility model has the advantages and positive effects that:

(1) the problem of the easy emergence interference of anchor clamps with waiting to assemble the position of assembly in the current train filth case upset assembling process is connected through arranging the lug cooperation of anchor clamps and train filth case in tilting mechanism below for leave the clearance between the major structure of train filth case and the anchor clamps, reduce sheltering from of frock body and anchor clamps to train filth case mounted position, once the centre gripping accomplishes the position appearance adjustment and satisfies the assembly demand.

(2) The clamp is connected with the dirt box lifting lug, on one hand, the dirt box can be stably connected through the lifting lug by utilizing the design strength of the lifting lug, so that the integral overturning effect on the dirt box is exerted, and the dirt box is conveniently adjusted to a proper pose; on the other hand, the lifting lug of the sewage tank protrudes out of the main body structure of the sewage tank, so that an operation space is reserved between the sewage tank main body and the clamp after the sewage tank main body and the clamp are matched, the installation and the overhaul of valve bodies and pipelines at two ends of the sewage tank are particularly facilitated, and the installation and the disassembly work are facilitated.

(3) The lifting mechanism is combined with the turnover mechanism to adjust the height positions of the sewage box before and after the posture is adjusted, so that the interference structure is avoided, and the sewage box is always in a position convenient for disassembly, assembly and detection.

(4) The turnover shaft is connected with the turnover plate by adopting a plurality of connecting plate structures, the relative position of the turnover plate and the turnover shaft is kept, the torque of the turnover shaft is stably applied to the turnover plate, and the turnover plate and a sewage box workpiece connected with the turnover plate are driven to stably rotate.

(5) The clamps arranged on the turnover plate are used as connecting pieces of the lifting lugs of the sewage boxes, and the relative positions of the clamps can be adjusted, so that the turnover device is suitable for the sewage boxes with different specifications, and the turnover requirements of the sewage boxes with various models are met; the lifting lug is connected in a hooking mode, the structure of the lifting lug is adapted, and the connection strength is improved.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the utility model and together with the description serve to explain the utility model and not to limit the utility model.

Fig. 1 is a schematic view of a pose adjusting tool special for a train dirt box in embodiment 1 of the utility model;

fig. 2 is a schematic front view of a pose adjusting tool special for a train dirt box in embodiment 1 of the present invention;

fig. 3 is a schematic front view of a pose adjusting tool special for a train dirt box in embodiment 1 of the present invention;

FIG. 4 is a schematic structural view of a clamp installed on a roll-over plate in embodiment 1 of the present invention;

fig. 5 is a schematic plan view of the pose adjusting tool special for the train dirt box in embodiment 1 of the present invention.

In the figure, 1 part of a rack, 2 parts of a lifting mechanism, 3 parts of a turnover mechanism, 4 parts of a matching mechanism, 5 parts of a dirt box, 1-1 parts of an adjusting ground foot, 1-2 parts of a base, 1-3 parts of an upright post frame, 1-4 parts of a wiring drag chain, 1-5 parts of a limiting block, 2-1 parts of a lifting motor, 2-2 parts of a lifting motor mounting plate, 2-3 parts of a coupler, 2-4 parts of a screw rod seat, 2-5 parts of a screw rod assembly, 2-6 parts of a lifting slide rail, 2-7 parts of a lifting vertical plate, 3-1 parts of a turnover motor, 3-2 parts of a turnover motor mounting plate, 3-3 parts of a bearing seat, 3-4 parts of a turnover shaft assembly, 4-1 parts of a variable pitch motor, 4-2 parts of a variable pitch mechanism and 4-3 parts of a clamp.

Detailed Description

Example 1

In a typical embodiment of the utility model, as shown in fig. 1 to 5, a special pose adjusting tool for a train dirt box is provided.

Aiming at the problem that a clamp 4-3 is easy to interfere with a position to be assembled in the process of overturning and assembling a train sewage tank at present, the special pose adjusting tool for the train sewage tank is provided, a rack 1, a lifting mechanism 2 and an overturning mechanism 3 are arranged, the clamp 4-3 is arranged below the overturning mechanism 3 and is matched and connected with a lifting lug of the train sewage tank 5, so that a gap is reserved between the main body structure of the train sewage tank 5 and the clamp 4-3, the shielding of the tool body and the clamp 4-3 on the assembling position of the train sewage tank 5 is reduced, pose adjustment is completed through one-step clamping, and the assembling requirement is met.

The special pose adjusting tool for the train sewage tank mainly comprises a base 1-2, a lifting mechanism 2, a turnover mechanism 3 and a clamp 4-3, wherein the base 1-2, the lifting mechanism 2, the turnover mechanism 3 and the clamp 4-3 are sequentially connected, the clamp 4-3 is installed on the turnover mechanism 3 through a sliding pair, and the turnover mechanism 3 is installed on the base 1-2 through the lifting mechanism 2, so that the clamp 4-3 can lift and turn over relative to the base 1-2, and the sewage tank 5 is driven to turn over and lift.

Specifically, the lifting mechanism 2 comprises upright frame 1-3, lifting slide rails 2-6 and a mounting plate, the upright frame 1-3 is mounted on the base 1-2 to jointly form the frame 1, the lifting slide rails 2-6 are arranged on the upright frame 1-3, the mounting plate is matched with the lifting slide rails 2-6 through lifting slide blocks, and the turnover mechanism 3 is connected with the mounting plate, so that the turnover mechanism 3 can be subjected to height adjustment under the action of the lifting mechanism 2.

The bottom surface of the frame 1 corresponding to the base 1-2 is also connected with a plurality of adjusting feet 1-1 for adjusting the horizontal posture of the whole tool, the base 1-2 and the upright frame 1-3 can be made into a frame structure through sectional materials, the frame 1 formed by the upright frame 1-3 and the base 1-2 is used as an installation framework of other components,

the lifting driving piece is arranged on the upright post frame 1-3 and comprises a lifting motor 2-1 and a lead screw slider mechanism, and the lifting motor 2-1 is connected with the mounting plate through the lead screw slider mechanism so as to drive the mounting plate to slide along the lifting guide rail in a reciprocating manner; in the embodiment, the top of the upright post frame 1-3 is provided with a lifting motor mounting plate 2-2, the lifting motor 2-1 is mounted on the lifting motor mounting plate 2-2, the screw rod slider mechanism comprises a screw rod assembly 2-5 such as a screw rod, a slider and a screw rod seat 2-4, the screw rod is mounted on the upright post frame 1-3 through the screw rod seat 2-4, the screw rod passes through the slider and is in rotating fit with the slider, the slider is connected with the mounting plate, one end of the screw rod is connected with the output end of the lifting motor 2-1 through a coupler 2-3, the screw rod can be driven to rotate when the lifting motor 2-1 rotates, so that the mounting plate is driven to lift relative to the upright post frame 1-3, the movement of the mounting plate is restrained through a lifting slide rail 2-6, and the steering of the lifting motor 2-1 is adjusted, and switching the lifting state of the mounting plate.

In this embodiment, two lifting slide rails 2-6 are provided, the head ends and the tail ends of the paths of the lifting slide rails 2-6 are respectively provided with a limiting block 1-5, the limiting blocks are symmetrically arranged on the upright post frames 1-3 relative to the screw axis, and the lifting slide rails 2-6 are matched with lifting slide blocks on the mounting plate to form a moving pair, so that the constraint on the mounting plate in the moving process is kept, and the stability of adjusting the height of the turnover mechanism 3 is ensured.

In order to realize the connection of the lifting mechanism 2 and the turnover mechanism 3, the mounting plate comprises a lifting vertical plate 2-7 and a support arm, one side of the lifting vertical plate 2-7 is connected with a lifting slide block, the other side of the lifting vertical plate is connected with the support arm, and two ends of the turnover mechanism 3 are respectively connected with the corresponding support arms through supports.

For turnover mechanism 3, including returning face plate, trip shaft and upset driving piece, the trip shaft is connected the upset driving piece and is rotated and install in elevating system 2, and the returning face plate is parallel with the trip shaft axis and interval arrangement, and the trip shaft is through connecting the board along a plurality of axial distribution and connecting the returning face plate, and a plurality of anchor clamps 4-3 are installed in the returning face plate through sliding pair respectively.

Bearing blocks 3-3 are respectively matched at two ends of the turnover shaft to serve as supporting seats, the turnover shaft is combined with the vertical plate and the bearing blocks 3-3 to form a turnover shaft assembly 3-4, and the supporting seats at the two ends are correspondingly arranged on the two supporting arms of the mounting plate, so that the turnover plate is positioned between the two supporting arms, and the interference between the turnover plate and the mounting plate in the rotation process is avoided; the overturning driving piece selects an overturning motor 3-1, and the overturning motor 3-1 is connected with the overturning shaft to drive the overturning shaft to rotate around the axis, so that the overturning plate and the clamp 4-3 are driven to rotate around the axis.

The support arm is also connected with a turnover motor mounting plate 3-2 for bearing a turnover motor 3-1, and a cable of the turnover motor 3-1 is connected with a circuit on the rack 1 through a wiring drag chain 1-4, so that the turnover mechanism 3 can be conveniently kept in an electric connection in the moving process.

Because the integral structure of the sewage tank 5 is larger, in order to meet the requirement of the overturning force, the overturning shaft sequentially penetrates through all the connecting plates along the axial direction, the connecting plates are arranged at equal intervals, and the planes of the connecting plates are vertical to the axial line of the overturning shaft; the plane of one side of the turnover plate is vertically butted with the connecting plate, and the plane of the other side of the turnover plate is connected with a clamp 4-3 through a sliding pair.

The connection of the turnover shaft and the turnover plate is realized through the plurality of connecting plate structures, the relative positions of the turnover plate and the turnover shaft are kept, the torque of the turnover shaft is stably applied to the turnover plate, and the turnover plate and the workpiece 5 connected with the turnover plate are driven to stably rotate.

The lifting mechanism 2 is combined with the turnover mechanism 3, the height positions of the sewage boxes 5 before and after the posture is adjusted, an interference structure is avoided, and the sewage boxes 5 are always in the positions convenient to detach, install and detect.

With reference to fig. 1-5, a sliding pair and a clamp 4-3 mounted below the turnover plate jointly form a matching mechanism 4, the clamp 4-3 serves as a connecting piece of a lifting lug of the sewage tank 5, the clamp 4-3 comprises a base plate and a clamp plate, one side of the base plate is connected with the sliding pair, the other side of the base plate is connected with the clamp plate, the clamp plate is of an L-shaped bending structure, a groove with an opening facing to the side face is formed between the clamp plate and the base plate, and a connecting hole is formed in the clamp plate.

The fixture 4-3 is arranged on the plane of one side of the turnover plate, the connection of the turnover shaft and the turnover plate is realized through a plurality of connecting plate structures, the relative positions of the turnover plate and the turnover shaft are kept, the torque of the turnover shaft is stably applied to the turnover plate, and the turnover plate and a workpiece 5 connected with the turnover plate are driven to stably rotate.

The clamp 4-3 is connected with the lifting lug of the sewage tank 5, on one hand, the design strength of the lifting lug is utilized, the lifting lug can be used for stably connecting the sewage tank 5, so that the integral overturning effect on the sewage tank 5 is exerted, and the sewage tank 5 is conveniently adjusted to a proper pose; on the other hand, the lifting lug of the sewage tank 5 protrudes out of the main body structure of the sewage tank 5, so that an operation space is reserved between the main body of the sewage tank 5 and the clamp 4-3 after the lifting lug is matched with the clamp 4-3, the installation and the overhaul of valve bodies and pipelines at two ends of the sewage tank 5 are particularly facilitated, and the installation and the disassembly work are facilitated.

In this embodiment, the turning plate is provided with 4-3 slide rails, the base plate is provided with a slide groove, the slide groove cooperates with the 4-3 slide rails of the clamp to form a sliding pair, the clamps 4-3 are arranged in pairs, and the same pair of clamps 4-3 are mounted on the same 4-3 slide rails of the clamp.

In order to realize the position adjustment of the clamps 4-3, a distance changing mechanism 4-2 is further arranged on the turnover plate, the distance changing mechanism 4-2 adopts a lead screw slider mechanism, the base plate is used as a slider, the distance changing mechanism 4-2 comprises a distance changing motor 4-1 and a lead screw, the lead screw is matched with the base plate to form the lead screw slider mechanism, the distance changing motor 4-1 drives the lead screw to rotate, so that the base plate drives the clamping plates to move along the slide rails 4-3 of the clamps together, the distance between the clamps 4-3 in pairs is changed, and lifting lugs of dirt boxes 5 with different specifications are matched.

It can be understood that the clamps 4-3 arranged on the turnover plate are used as connecting pieces of the lifting lugs of the sewage tanks 5, and the relative positions of the clamps 4-3 can be adjusted, so that the turnover device is suitable for the sewage tanks 5 with different specifications and meets the turnover requirements of the sewage tanks 5 with various models; the lifting lug is connected in a hooking mode, the structure of the lifting lug is adapted, and the connection strength is improved.

For the process of utilizing the special pose adjusting tool for the train sewage tank to adjust the pose of the sewage tank 5, the whole adjusting process is as follows:

a dirt box 5 is placed on a base 1-2, a lifting motor 2-1 drives a screw rod assembly 2-5 through a coupler 2-3, so that a lifting vertical plate 2-2 descends to a proper position, a variable pitch motor 4-1 acts to drive a variable pitch mechanism 4-2 to adjust the position of a clamp 4-3 to enable the position to correspond to the type of the dirt box 5, and a lifting lug of the dirt box 5 is connected with the clamp.

The lifting motor 2-1 acts to lift the sewage box 5 to a proper position, the overturning motor 3-1 acts to drive the rotating shaft assembly 3-4 to work, so that the overturning plate rotates 180 degrees, the lifting motor 2-1 acts again to lower the sewage box 5 to a specified position, a worker starts to perform bottom surface and side surface installation operation on the sewage box 5, after the operation is finished, the lifting motor and the overturning motor act again to drive the sewage box 5 to return to an initial position, and at the moment, the worker starts to perform operation on the other side surface, the top surface and the two end surfaces of the sewage box 5 until the operation is finished.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a frock is adjusted to special position appearance of train filth case, its characterized in that, including base, elevating system and the tilting mechanism that connects gradually, tilting mechanism includes returning face plate and trip shaft, and the trip shaft is installed in elevating system, and the returning face plate is parallel and interval arrangement with the trip shaft axis, and the trip shaft is through connecting the returning face plate along a plurality of even boards of axial distribution, and a plurality of anchor clamps are installed in the returning face plate through the slip pair respectively.

2. The special pose adjusting tool for the train sewage tank as claimed in claim 1, wherein the overturning shaft sequentially penetrates through all the connecting plates along the axial direction, the connecting plates are arranged at equal intervals, and planes of the connecting plates are perpendicular to the axial line of the overturning shaft.

3. The special pose adjusting tool for the train sewage tank as claimed in claim 2, wherein a plane on one side of the turnover plate is vertically butted with the connecting plate, and a plane on the other side of the turnover plate is connected with the clamp through a sliding pair.

4. The special pose adjusting tool for the train sewage tank as claimed in claim 1, wherein the lifting mechanism comprises an upright frame, lifting slide rails and a mounting plate, the upright frame is mounted on the base, the lifting slide rails are arranged on the upright frame, and the mounting plate is matched with the lifting slide rails through lifting slide blocks.

5. The special pose adjusting tool for the train sewage tank as claimed in claim 4, wherein the mounting plate comprises a lifting vertical plate and a support arm, one side of the lifting vertical plate is connected with a lifting slider, the other side of the lifting vertical plate is connected with the support arm, and two ends of the turnover shaft are respectively connected with the corresponding support arms through support seats.

6. The special pose adjusting tool for the train sewage tank as claimed in claim 4 or 5, wherein the upright post frame is provided with a lifting driving member, the lifting driving member comprises a lifting motor and a lead screw slider mechanism, and the lifting motor is connected with the mounting plate through the lead screw slider mechanism to drive the mounting plate to slide back and forth along the lifting guide rail.

7. The special pose adjusting tool for the train sewage tank as claimed in claim 1, wherein the clamp comprises a base plate and a clamping plate, one side of the base plate is connected with the sliding pair, the other side of the base plate is connected with the clamping plate, the clamping plate is of an L-shaped bending structure, a groove with an opening facing to the side face is formed between the clamping plate and the base plate, and a connecting hole is formed in the clamping plate.

8. The special pose adjusting tool for the train sewage tank as claimed in claim 7, wherein the overturning plate is provided with clamp slide rails, the base plate is provided with slide grooves, the slide grooves cooperate with the clamp slide rails to form sliding pairs, the clamps are arranged in pairs, and the same pair of clamps are arranged on the same clamp slide rail.

9. The special pose adjusting tool for the train sewage tank as claimed in claim 8, wherein at least two pairs of clamps are installed on the turnover plate, and the pairs of clamps are sequentially installed on the turnover plate to form a clamping part together.

10. The special pose adjusting tool for the train sewage tank as claimed in claim 1, wherein the base is of a frame structure, the lifting mechanism is installed at one end of the top of the base, the turnover mechanism is located above the base and spaced from the base, and the base is provided with a plurality of adjusting feet.

Images