CN216502618U - A right-angle machining insert - Google Patents
A right-angle machining insert Download PDFInfo
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- CN216502618U CN216502618U CN202122554793.XU CN202122554793U CN216502618U CN 216502618 U CN216502618 U CN 216502618U CN 202122554793 U CN202122554793 U CN 202122554793U CN 216502618 U CN216502618 U CN 216502618U
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- 238000003754 machining Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000003801 milling Methods 0.000 abstract description 8
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000009760 electrical discharge machining Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及直角加工技术领域,具体为一种直角加工插刀。The utility model relates to the technical field of right-angle machining, in particular to a right-angle machining insert.
背景技术Background technique
目前精密铣削加工刀具旋转无法达到铣削内槽直边角效果。CNC铣削在加工内槽直边角时采取改变其特征R角处理,客户不接受就无法达到要求,只能使用放电加工,放电加工花费时间长,整体导致耗时长、加工效率低下。At present, the rotation of precision milling tools cannot achieve the effect of milling straight edges and corners of inner grooves. CNC milling adopts the processing of changing its characteristic R angle when machining the straight edge of the inner groove. If the customer does not accept it, the requirements cannot be met, and only electrical discharge machining can be used. The electrical discharge machining takes a long time, which leads to long time consumption and low processing efficiency.
实用新型内容Utility model content
本实用新型为克服上述情况不足,旨在提供一种能解决上述问题的技术方案。In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
为实现上述目的,本实用新型提供如下技术方案:一种直角加工插刀,包括刀柄,刀柄的一端设有切削部,切削部的截面为矩形;切削部上远离刀柄的一端设置有第一刀头和第二刀头;第一刀头的外刃为第一切削侧,第二刀头的外刃为第二切削侧;切削部上远离刀柄的一端具有相对设置的第一侧面和第二侧面;第一切削侧位于第一侧面上,第二切削侧位于第二侧面上。In order to achieve the above purpose, the present utility model provides the following technical solutions: a right-angle machining insert, comprising a shank, one end of the shank is provided with a cutting portion, and the section of the cutting portion is rectangular; one end of the cutting portion away from the shank is provided with a The first cutter head and the second cutter head; the outer edge of the first cutter head is the first cutting side, and the outer edge of the second cutter head is the second cutting side; the end of the cutting portion away from the handle has a first cutting side oppositely arranged A side and a second side; the first cutting side is on the first side and the second cutting side is on the second side.
作为本实用新型进一步方案:第一刀头的内刃为第一排屑侧。As a further solution of the present invention, the inner edge of the first cutter head is the first chip removal side.
作为本实用新型进一步方案:第一排屑侧与第一切削侧的夹角为锐角;第一切削侧所在的平面与第二刀头不相交。As a further solution of the present invention, the included angle between the first chip removal side and the first cutting side is an acute angle; the plane where the first cutting side is located does not intersect with the second cutter head.
作为本实用新型进一步方案:第二刀头的内刃为第二排屑侧。As a further solution of the present invention, the inner edge of the second cutter head is the second chip removal side.
作为本实用新型进一步方案:第二排屑侧呈内凹的弧形设置。As a further solution of the present invention, the second chip removal side is arranged in a concave arc shape.
作为本实用新型进一步方案:第一排屑侧与第二排屑侧为连续的两侧。As a further solution of the present invention, the first chip removal side and the second chip removal side are continuous two sides.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1)实际应用时,可将本插刀固定在CNC机床主轴上,由CNC机床主轴带动插刀对工件进行左右插铣或上下插铣,以完成对工件的直角加工;通过将本插刀固定在CNC机床主轴上即可对工件进行直角加工,无需进行耗时较长的放电加工,有效提升加工效率;1) In practical application, the plunger can be fixed on the spindle of the CNC machine tool, and the spindle of the CNC machine tool drives the plunger to perform left and right plunge milling or up and down plunge milling of the workpiece to complete right-angle machining of the workpiece; by fixing the plunger The workpiece can be processed at right angles on the spindle of the CNC machine tool, without the need for time-consuming electrical discharge machining, which effectively improves the processing efficiency;
2)本插刀配置第一刀头和第二刀头,用户可选择任意刀头对工件进行插铣,有效提高插刀的使用寿命。2) This plunger is equipped with the first cutter head and the second cutter head, and the user can choose any cutter head to plunge-mill the workpiece, which can effectively improve the service life of the plunger.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1中A处局部结构放大示意图;Fig. 2 is the enlarged schematic diagram of the local structure at A place in Fig. 1;
图3是本实用新型中第一刀刃的使用状态示意图;Fig. 3 is the use state schematic diagram of the first blade in the present utility model;
图4是本实用新型中第二刀刃的使用状态示意图;Fig. 4 is the use state schematic diagram of the second blade in the present utility model;
图中的附图标记及名称如下:The reference numbers and names in the figure are as follows:
刀柄-1,切削部-2,第一刀头-3,第二刀头-4,工件碎屑-5,第一侧面-21,第二侧面-22,第一切削侧-31,第一排屑侧-32,第二切削侧-41,第二排屑侧-42。Shank-1, cutting part-2, first cutting head-3, second cutting head-4, workpiece chips-5, first side-21, second side-22, first cutting side-31, first One chip removal side -32, second cutting side -41, second chip removal side -42.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型实施例中,一种直角加工插刀,包括刀柄1,刀柄1的一端设有切削部2。切削部2上远离刀柄1的一端设置有第一刀头3和第二刀头4。第一刀头3的外刃为第一切削侧31,第二刀头4的外刃为第二切削侧41。Referring to FIGS. 1-4 , in an embodiment of the present invention, a right-angle machining insert includes a handle 1 , and one end of the handle 1 is provided with a
切削部2上远离刀柄1的一端具有相对设置的第一侧面21和第二侧面22;第一切削侧31位于第一侧面21上,第二切削侧41位于第二侧面22上。第一切削侧31在对工件进行插铣时,切削部2的第一侧面21能对第一切削侧31进行全支撑,使得第一切削侧31能承受更大的切力,第二切削侧亦如此。The end of the
切削部2的截面为矩形,可通过第一刀头3、第二刀头4直接进行直角加工,即在工件上直接插铣出直角。The cross section of the
实际应用时,可将本插刀固定在CNC机床主轴(未图示)上,由CNC机床主轴带动插刀对工件进行左右插铣或上下插铣,以完成对工件的直角加工。通过将本插刀固定在CNC机床主轴上即可对工件进行直角加工,无需进行耗时较长的放电加工,有效提升加工效率。In practical application, the plunger can be fixed on the spindle of the CNC machine tool (not shown), and the spindle of the CNC machine tool can drive the plunger to perform left and right plunge milling or up and down plunge milling of the workpiece to complete right-angle machining of the workpiece. By fixing the plunger on the spindle of the CNC machine tool, right-angle machining of the workpiece can be performed without the need for time-consuming electrical discharge machining, which effectively improves the machining efficiency.
本插刀配置第一刀头3和第二刀头4,用户可选择任意刀头对工件进行插铣,有效提高插刀的使用寿命。The plunger is equipped with a
第一刀头3的内刃为第一排屑侧32,第一排屑侧32用于使工件上被第一切削侧31切下的工件碎屑5按规定方向顺延排出。优选的,第一排屑侧32与第一切削侧31的夹角为锐角;第一切削侧31所在的平面与第二刀头4不相交。工件上被第一切削侧31切下的工件碎屑5顺着第一排屑侧32进行排出时,工件碎屑5不会被第二刀头4抵触,保证排屑过程顺畅。The inner edge of the
第二刀头4的内刃为第二排屑侧42,第二排屑侧42用于使工件上被第二切削侧41切下的工件碎屑按规定方向顺延排出。优选的,第二排屑侧42呈内凹的弧形设置。工件碎屑顺着第二排屑侧42进行排出,当工件碎屑较长时,工件碎屑能被进行卷曲,对工件碎屑进行打扫清洁时更方便。The inner edge of the
进一步的,第一排屑侧32与第二排屑侧42为连续的两侧。第一刀头3和第二刀头4占比大,第一刀头3和第二刀头4的刚度更好。Further, the first
在生产插刀时,第一切削侧31与第一侧面21可以一体成型,第二切削侧41与第二侧面22可以一体成型,亦即第一刀头3、第二刀头4与切削部2之间可以一体成型,一次成型工艺即可得到插刀的基体,生产方便。When producing a slotting tool, the
本实用新型实施例中,对工件(规格为39*12*33mm)进行直角加工测试,工件直角精度需加工至0.005mm以内,深度26.5mm:使用放电加工所需时长约为30min,采用本插刀进行插铣所需时长约为6min。In the embodiment of the present utility model, the workpiece (specification is 39*12*33mm) is tested for right-angle machining, the right-angle precision of the workpiece needs to be processed to within 0.005mm, and the depth is 26.5mm: the time required for electrical discharge machining is about 30min. The time required for plunging by the cutter is about 6 minutes.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (6)
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