CN2925711Y - Milling cutter with double-layer milling effect - Google Patents
Milling cutter with double-layer milling effect Download PDFInfo
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- CN2925711Y CN2925711Y CN 200620124295 CN200620124295U CN2925711Y CN 2925711 Y CN2925711 Y CN 2925711Y CN 200620124295 CN200620124295 CN 200620124295 CN 200620124295 U CN200620124295 U CN 200620124295U CN 2925711 Y CN2925711 Y CN 2925711Y
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- milling cutter
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- 238000003801 milling Methods 0.000 title claims abstract description 73
- 230000000694 effects Effects 0.000 title claims abstract description 8
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 claims abstract 3
- 238000000465 moulding Methods 0.000 claims 1
- 230000001154 acute effect Effects 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种铣刀,尤指一种可一次进刀即同时完成粗铣切及精铣切的具双层铣切效果的铣刀。The utility model relates to a milling cutter, in particular to a milling cutter with double-layer milling effect which can complete rough milling and fine milling at the same time with one feed.
背景技术Background technique
一般常见的铣刀结构,如图4所示,其主要为于铣刀4的周缘相对设有两道呈螺旋状的排屑沟槽40,以使该两道排屑沟槽40间形成两道螺旋状的切削刀刃41,而其中排屑沟槽40的一槽边形成切削刀刃41的锐角状侧刀刃410,用以供侧向铣切之用,而排屑沟槽40的另一槽边则形成切削刀刃41的钝角状刀背411,且该侧刀刃410与刀背411间的周边则形成一圆弧形刀面412。Generally common milling cutter structure, as shown in Figure 4, it is mainly that two roads are provided with two spiral chip removal grooves 40 on the periphery of the milling cutter 4 oppositely, so that two roads chip removal grooves 40 form two A helical cutting edge 41, and one edge of the chip removal groove 40 forms an acute-angled side edge 410 of the cutting edge 41 for side milling, while the other groove of the chip removal groove 40 The side forms an obtuse angled blade back 411 of the cutting blade 41 , and the periphery between the side blade 410 and the blade back 411 forms an arc-shaped blade surface 412 .
请参阅图5所示,指出该已用的铣刀结构于铣切加工时,因其每一切削刀刃41仅具有一个侧刀刃410,所以每次铣切时皆需先以一较大的进刀量先作粗铣切(即重切削),然后再以一较小的进刀量作精铣切(即轻切),方可于完成铣切时获得一精细光滑的铣切面。然而,如此利用进刀量控制铣切精度的方式,不但会降低铣切的工作效率,而且侧刀刃410亦很容易发生崩裂而大幅缩短使用寿命。Please refer to shown in Fig. 5, point out that this used milling cutter structure is in milling process, because each cutting edge 41 only has a side cutting edge 410, so all need first with a bigger progress each time when milling. Rough milling (i.e. heavy cutting) should be done first with the amount of cutting tool, and then fine milling (i.e. light cutting) should be done with a smaller amount of cutting tool, so that a fine and smooth milling surface can be obtained when the milling is completed. However, such a way of controlling the milling precision by the amount of feed will not only reduce the working efficiency of milling, but also the side cutting edge 410 is prone to cracking, which greatly shortens the service life.
缘是,本设计人即针对上述已用铣刀结构设计上未臻完善所导致的诸多缺失,而深入构思,且积极研究改良之道,经长期努力改良试做而开发设计出本实用新型。The reason is that the designer aimed at the many defects caused by the imperfect structural design of the above-mentioned used milling cutter, and deeply conceived, and actively studied the way of improvement, and developed and designed the utility model through long-term efforts to improve and try.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,针对现有技术的不足,提供一种可大幅提升工作效率,且延长铣刀使用寿命的具双层铣切效果的铣刀。The technical problem to be solved by the utility model is to provide a milling cutter with double-layer milling effect which can greatly improve the working efficiency and prolong the service life of the milling cutter in view of the deficiencies of the prior art.
为解决上述技术问题,本实用新型所采用的技术方案是:一种具双层铣切效果的铣刀,主要是于周缘设有两道相对且呈螺旋状的排屑沟槽,使该两道排屑沟槽间形成有两道螺旋状的切削刀刃,且每道切削刀刃包括:一第一侧刃,为其中一排屑沟槽的一槽边所形成的锐角边;一侧刀背,为另一排屑沟槽的另一槽边所形成的钝角边;一第二侧刃,形成于该切削刀刃周缘,且与该第一侧刃呈平行状。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a milling cutter with double-layer milling effect, which is mainly provided with two opposite and spiral chip removal grooves on the periphery, so that the two Two spiral cutting edges are formed between the first chip removal grooves, and each cutting edge includes: a first side edge, which is an acute angle edge formed by a groove edge of one of the chip removal grooves; An obtuse edge formed by another groove edge of another chip removal groove; a second side edge is formed on the periphery of the cutting edge and is parallel to the first side edge.
上述方案中:该切削刀刃更包括一第一侧刀面及一第二侧刀面,该第一侧刀面为该第一侧刃与该第二侧刃间的周面,呈圆弧面状,该第二侧刀面为该第二侧刃与该侧刀背间的周面,呈圆弧面状,而该第二侧刀面的圆弧半径大于该第一侧刀面,以使该切削刀刃的周面呈双层阶级状。该第一侧刀面上形成有一浅排屑沟槽,该浅排屑沟槽顺着该第二侧刃下缘成型,且深度较该排屑沟槽浅。In the above scheme: the cutting edge further includes a first side rake surface and a second side rake surface, the first side rake surface is the peripheral surface between the first side rake and the second side rake, which is an arc surface shape, the second side blade surface is the peripheral surface between the second side blade and the side blade back, and is in the shape of an arc surface, and the arc radius of the second side blade surface is larger than that of the first side blade surface, so that The peripheral surface of the cutting blade has a double-layer shape. A shallow chip removal groove is formed on the first side cutting surface. The shallow chip removal groove is formed along the lower edge of the second side cutting edge and is shallower than the chip removal groove.
该铣刀更包括:一第一端刃,设于一切削刀刃的端部,且形成于其中一排屑沟槽端部的一侧槽边;一第二端刃,设于另一切削刀刃的端部,且形成于另一排屑沟槽端部的一侧槽边,且该第二端刃与该第一端刃呈一直线;一第一端刀面,由该第一端刃向后低斜一角度;以及一第二端刀面,由该第二端刃向后低斜一角度,且该第二端刀面的低斜方向与该第一端刀面相反。The milling cutter further comprises: a first end edge, arranged at the end of a cutting edge, and formed on one side of the end of one of the chip removal grooves; a second end edge, arranged at the other cutting edge and formed on one side of the edge of the other chip removal groove, and the second end edge is in a straight line with the first end edge; a first end edge is formed by the first end edge and a second end blade slopes backward at an angle from the second end edge, and the slope direction of the second end blade face is opposite to that of the first end blade face.
该铣刀更包括有一第一端刀背及第二端刀背,该第一端刀背由该第一端刀面向后低斜一更大的角度,该第二端刀背由该第二端刀面向后低斜一更大的角度。The milling cutter further includes a first end blade and a second end blade, the first end blade is inclined backward from the first end blade at a greater angle, and the second end blade is rearward from the second end blade Slope down to a wider angle.
与现有技术相比,本实用新型的有益效果是:本实用新型铣刀于旋转铣切时,该第一侧刃便会先对工件作粗铣切,随后该第二侧刃亦会接着对该工件作精铣切,而使得该铣刀的每一次进刀皆会同时完成粗铣切及精铣切的效果,进而可因此大幅提升铣切加工的工作效率,而且由于该粗铣切与精铣切分别由该第一侧刃及第二侧刃所执行,因此则更可大幅增长该铣刀的使用寿命。Compared with the prior art, the beneficial effect of the utility model is: when the milling cutter of the utility model rotates and mills, the first side edge will firstly perform rough milling on the workpiece, and then the second side edge will also continue Perform fine milling on the workpiece, so that each feed of the milling cutter will complete the effect of rough milling and fine milling at the same time, thereby greatly improving the work efficiency of milling, and because the rough milling Milling and finish milling are performed by the first side cutting edge and the second side cutting edge respectively, so the service life of the milling cutter can be greatly increased.
附图说明Description of drawings
图1是本实用新型的立体图。Fig. 1 is a perspective view of the utility model.
图2是本实用新型的端部的立体图。Fig. 2 is a perspective view of the end of the utility model.
图3是本实用新型的铣切动作示意图。Fig. 3 is a schematic diagram of the milling action of the present invention.
图4是已用铣刀的立体图。Fig. 4 is a perspective view of a used milling cutter.
图5是已用铣刀的铣切动作示意图。Fig. 5 is a schematic diagram of the milling action of the used milling cutter.
标号说明:Label description:
1铣刀 10、10a排屑沟槽1
20切削刀刃 21第一侧刃20
22第二侧刃 23侧刀背22
24第一侧刀面 25第二侧刀面24 The first
26浅排屑沟槽 30第一端刀刃26 shallow flute 30 first edge
31第二端刀刃 32第一端刀面31 The second end blade 32 The first end blade face
33第二端刀面 34第一端刀背33 The second end knife face 34 The first end knife back
35第二端刀背35 second end knife back
4铣刀 40排屑沟槽4 milling cutter 40 chip grooves
41切削刀刃 410侧刀刃41 cutting edge 410 side cutting edge
411刀背 412刀面411 blade back 412 blade face
具体实施方式Detailed ways
请参阅图1、3所示,为本实用新型所述铣刀的较佳实施例,其结构主要是于该铣刀1的周缘设有两道相对且呈螺旋状的排屑沟槽10、10a,使该两道排屑沟槽10、10a间形成有两道螺旋状的切削刀刃20,而其中每一道切削刀刃20包括:Please refer to Figures 1 and 3, which are preferred embodiments of the milling cutter described in the present invention. Its structure is mainly that two opposite and spiral
一第一侧刃21,为其中一排屑沟槽10的一螺旋状槽边所形成的锐角边;A
一第二侧刃22,形成于该切削刀刃20的周缘,且与该第一侧刃21呈平行状,使该铣刀1于旋转时该第二侧刃22的旋转半径大于该第一侧刃21;A
一侧刀背23,为另一排屑沟槽10a的另一螺旋状槽边所形成的钝角边;一第一侧刀面24,为该第一侧刃21与该第二侧刃22间的周面,呈圆弧面状;One
一第二侧刀面25,为该第二侧刃22与该侧刀背23间的周面,呈圆弧面状,而该第二侧刀面25的圆弧半径大于该第一侧刀面24,以使该切削刀刃20的周面呈双层阶级状;A second
以及一浅排屑沟槽26,设于该第一侧刀面24上,且该浅排屑沟槽26顺着该第二侧刃22下缘成型,且深度较该排屑沟槽10浅。And a shallow
请参阅图2所示,指出该铣刀1更包括:Please refer to Fig. 2, point out that the milling cutter 1 further includes:
一第一端刃30,设于一切削刀刃20的端部,且形成于其中一排屑沟槽10端部的一侧槽边;A first end edge 30 is located at the end of a
一第二端刃31,设于另一切削刀刃20的端部,且形成于另一排屑沟槽10a端部的一侧槽边,且该第二端刃31与该第一端刃30呈一直线;A second end edge 31 is provided at the end of the other
一第一端刀面32,由该第一端刃30向后低斜一角度;以及一第二端刀面33,由该第二端刃31向后低斜一角度,且该第二端刀面33的低斜方向与该第一端刀面32相反;A first end blade surface 32 is inclined backwards at an angle from the first end edge 30; and a second end blade surface 33 is inclined backwards at an angle from the second end edge 31, and the second end The low slope direction of the knife face 33 is opposite to the first end knife face 32;
一第一端刀背34,由该第一端刀面32向后低斜一更大的角度;A first end blade back 34, which slopes backward at a larger angle from the first end blade surface 32;
以及一第二端刀背35,由该第二端刀面33向后低斜一更大的角度。And a second end blade back 35, from which the second end blade surface 33 slopes backward at a larger angle.
请参阅图3可看出,该铣刀1于旋转铣切工件时,该第一侧刃21便会先对工件作粗铣切,并使该较大的铁屑由该排屑沟槽10导出,随后该第二侧刃22亦会接着对该工件作精铣切,并使该较小的铁屑由该浅排屑沟槽26导出,使得该铣刀1的每一次进刀皆会同时完成粗铣切及精铣切的效果,进而可因此大幅提升铣切加工的工作效率,而且由于该粗铣切与精铣切分别由该第一侧刃21及第二侧刃22所执行,因此则更可大幅增长该铣刀1的使用寿命。Referring to FIG. 3, it can be seen that when the milling cutter 1 rotates and mills the workpiece, the
综上所述,当知本实用新型具有产业上的利用性及进步性,而且在同类产品中均未见有类似的产品或发表而具有新颖性,故已符合新型专利的申请要件。To sum up, it should be known that this utility model has industrial applicability and progress, and there is no similar product or publication among similar products, so it has novelty, so it meets the application requirements for a new model patent.
Claims (5)
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101817104A (en) * | 2010-03-25 | 2010-09-01 | 株洲钻石切削刀具股份有限公司 | Large-allowance unequal-diameter double-layer milling cutter and large-allowance surface milling method |
CN101829803A (en) * | 2009-03-13 | 2010-09-15 | 鸿富锦精密工业(深圳)有限公司 | Milling cutter and milling molding method using same |
CN102266974A (en) * | 2011-07-28 | 2011-12-07 | 锑玛(苏州)精密工具有限公司 | Coarse and fine integrated milling cutter |
CN102350530A (en) * | 2011-10-13 | 2012-02-15 | 东阳市速博数控刀具有限公司 | Efficient high-speed finish machining cutting hard alloy milling cutter |
CN102441698A (en) * | 2011-10-13 | 2012-05-09 | 东阳市速博数控刀具有限公司 | High-efficiency high-speed cutting hard alloy milling cutter |
CN102615324A (en) * | 2011-01-28 | 2012-08-01 | 鸿富锦精密工业(深圳)有限公司 | Milling cutter |
CN103752915A (en) * | 2013-12-20 | 2014-04-30 | 柳州正菱集团有限公司 | Finish-milling machining method for two outer-circle end faces of automobile spring hanging ring |
CN104797367A (en) * | 2012-10-10 | 2015-07-22 | 锻工金属切割系统有限公司 | Machining tool for machining purposes and method for repairing a component of fibre-reinforced plastics |
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2006
- 2006-06-30 CN CN 200620124295 patent/CN2925711Y/en not_active Expired - Lifetime
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101829803A (en) * | 2009-03-13 | 2010-09-15 | 鸿富锦精密工业(深圳)有限公司 | Milling cutter and milling molding method using same |
CN101817104A (en) * | 2010-03-25 | 2010-09-01 | 株洲钻石切削刀具股份有限公司 | Large-allowance unequal-diameter double-layer milling cutter and large-allowance surface milling method |
CN102615324A (en) * | 2011-01-28 | 2012-08-01 | 鸿富锦精密工业(深圳)有限公司 | Milling cutter |
CN102266974A (en) * | 2011-07-28 | 2011-12-07 | 锑玛(苏州)精密工具有限公司 | Coarse and fine integrated milling cutter |
CN102350530A (en) * | 2011-10-13 | 2012-02-15 | 东阳市速博数控刀具有限公司 | Efficient high-speed finish machining cutting hard alloy milling cutter |
CN102441698A (en) * | 2011-10-13 | 2012-05-09 | 东阳市速博数控刀具有限公司 | High-efficiency high-speed cutting hard alloy milling cutter |
CN104797367A (en) * | 2012-10-10 | 2015-07-22 | 锻工金属切割系统有限公司 | Machining tool for machining purposes and method for repairing a component of fibre-reinforced plastics |
CN104797367B (en) * | 2012-10-10 | 2017-06-06 | 锻工金属切割系统有限公司 | Cutting tool and method for separating the component for processing the component being made up of fiber-reinforced plastic |
CN103752915A (en) * | 2013-12-20 | 2014-04-30 | 柳州正菱集团有限公司 | Finish-milling machining method for two outer-circle end faces of automobile spring hanging ring |
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