CN216484771U

CN216484771U - Three-dimensional well type flaw detection station for large-scale cast steel industry

Info

Publication number: CN216484771U
Application number: CN202123022530.0U
Authority: CN
Inventors: 韩朝勇
Original assignee: Jiangsu Weili Nondestructive Testing Equipment Manufacturing Co ltd
Current assignee: Jiangsu Weili Nondestructive Testing Equipment Manufacturing Co ltd
Priority date: 2021-12-03
Filing date: 2021-12-03
Publication date: 2022-05-10
Anticipated expiration: 2031-12-03

Abstract

The utility model relates to a detect a flaw and detect technical field, especially relate to a three-dimensional well formula inspection station that detects a flaw for large-scale cast steel trade, solved among the prior art at the in-process that detects steel, especially to the spy of large-scale steel hinder, personnel's inconvenient removal steel, cause suspension to spray inhomogeneous easily when spraying suspension, lead to detecting a flaw and detect not accurate enough, waste time and energy, reduced work efficiency's problem. The utility model provides a three-dimensional well formula inspection station that detects a flaw for large-scale cast steel trade, includes the frame, and the top central point of frame puts fixedly connected with suspension bucket, and the top intercommunication of suspension bucket has the hose that runs through frame top lateral wall to the one end intercommunication that suspension bucket was kept away from to the hose has the sprinkler head. The utility model provides a to the flaw detection of large-scale steel, the inconvenient steel that removes of personnel causes suspension to spray inhomogeneous easily when spraying suspension, leads to detecting a flaw and detects the problem that is not accurate enough, and labour saving and time saving has improved work efficiency.

Description

Three-dimensional well type flaw detection station for large-scale cast steel industry

Technical Field

The utility model relates to a detect a flaw and detect technical field, especially relate to a three-dimensional well formula inspection station of detecting a flaw for large-scale cast steel trade.

Background

The commonly used flaw detection methods are: in general, in the large-scale steel-casting industry, flaw detection is performed on steel materials to ensure that there is no problem in quality and the steel materials are safer to use.

However, in the process of detecting steel products, particularly in the process of detecting large steel products, personnel are inconvenient to move the steel products, suspension liquid is easily sprayed unevenly when the suspension liquid is sprayed, flaw detection is not accurate enough, time and labor are wasted, and working efficiency is reduced, so that a three-dimensional well type flaw detection station for the large cast steel industry is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a three-dimensional well formula detection station of detecting a flaw for large-scale cast steel trade has solved among the prior art in the in-process that detects steel, especially to the spy of large-scale steel hinder, and the inconvenient steel that removes of personnel causes suspension to spray inhomogeneous easily when spraying suspension, leads to detecting a flaw to detect insufficiently accurate, wastes time and energy, has reduced work efficiency's problem.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a three-dimensional well type flaw detection station for large-scale cast steel industry comprises an outer frame, wherein a suspension barrel is fixedly connected to the central position of the top of the outer frame, a hose penetrating through the side wall of the top of the outer frame is communicated with the top of the suspension barrel, a sprinkler head is communicated with one end, away from the suspension barrel, of the hose, a valve is installed on the outer ring of the hose, round rods are fixedly connected to the two sides of the sprinkler head, one end of one round rod penetrates through the side wall of the outer frame and is in transmission connection with one end of a driving motor installed on one side of the outer frame, the other end, away from the sprinkler head, of the other round rod is in rotary connection with the inner side wall of the outer frame, a workbench is fixedly connected to the central position of the bottom of an inner cavity of the outer frame, a mounting groove is formed in the top of the workbench, a support plate is arranged in the inner cavity of the mounting groove, and the bottom of the support plate is in sliding connection with the bottom of the inner cavity of the mounting groove, two equal fixedly connected with telescopic links of inside wall of mounting groove, and the one end difference fixedly connected with electromagnet and the magnet piece of two telescopic links.

Preferably, one end of one of the round bars, which is far away from the driving motor, which is far away from the sprinkler head is rotatably connected with the inner side wall of the outer frame through a rotating shaft.

Preferably, the equal fixedly connected with slider in four corners in bottom of backup pad, and the equal fixedly connected with of inner chamber bottom both sides of mounting groove and slider sliding connection's slide rail.

Preferably, both sides of the driving motor are fixedly connected with support frames, the front view of each support frame is of an L-shaped structure, one end of a horizontal section of each support frame is fixedly connected with the outer wall of the outer frame, and one end of a vertical section of each support frame is fixedly connected with one side of the driving motor.

Preferably, the output shaft of the driving motor is in transmission connection with one end of one round rod penetrating through the side wall of the outer frame through a coupler.

Preferably, a plurality of ultraviolet ray lamps are installed at the bottom of the inner cavity of the outer frame.

The utility model discloses possess following beneficial effect at least:

when personnel use, place steel in the backup pad, remove the backup pad to spraying work area, the inside suspension of suspension bucket prolongs to flow in the hose downwards and sprays in the same direction as the sprinkler head, it is rotatory with the sprinkler head to drive the pole through driving motor, adjust spraying the angle, make suspension spray more evenly to the steel surface, the telescopic link through adjusting the mounting groove both sides drives the electromagnet respectively and carries out physical contact with magnet piece and steel, detect a flaw through the better observation steel of ultraviolet lamp help personnel, the flaw detection to large-scale steel has been solved, the inconvenient steel that removes of personnel, it sprays inhomogeneous to cause suspension easily when spraying suspension, lead to detecting a flaw detects the problem that is not accurate enough, time saving and labor saving, and the work efficiency is improved.

The utility model discloses still possess following beneficial effect:

through keeping away from driving motor, the setting of pole and sprinkler head, make the sprinkler head more easily by angle regulation, the back and forth movement sprays evenly, through the setting of slider and slide rail, make things convenient for personnel to remove large-scale steel through the backup pad, through the setting of support frame, help driving motor is fixed more stably, through the setting of hose, make the sprinkler head swing in-process, the hose can not break and lead to suspension to reveal, make things convenient for personnel to observe the flaw detection to steel more directly perceived through setting up of ultraviolet ray lamp.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the outer frame of the present invention;

fig. 3 is a schematic view of an internal structure of an outer frame according to another embodiment of the present invention;

fig. 4 is a schematic structural view of the workbench of the present invention.

In the figure: 1. an outer frame; 2. a suspension barrel; 3. a drive motor; 4. a support frame; 5. a work table; 6. a hose; 7. a valve; 8. a sprinkler head; 9. a round bar; 10. a rotating shaft; 11. an ultraviolet light lamp; 12. a support plate; 13. a slide rail; 14. a slider; 15. a telescopic rod; 16. an electromagnet; 17. a magnet block; 18. and (4) mounting the groove.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-4, a three-dimensional well type flaw detection station for large-scale cast steel industry comprises an outer frame 1, a suspension barrel 2 is fixedly connected at the central position of the top of the outer frame 1, a hose 6 penetrating through the side wall of the top of the outer frame 1 is communicated with the top of the suspension barrel 2, a sprinkler 8 is communicated with one end of the hose 6 far away from the suspension barrel 2, a valve 7 is installed on the outer ring of the hose 6, round rods 9 are fixedly connected with both sides of the sprinkler 8, one end of one round rod 9 penetrating through the side wall of the outer frame 1 is in transmission connection with one end of a driving motor 3 installed at one side of the outer frame 1, one end of the other round rod 9 far away from the sprinkler 8 is in rotary connection with the inner side wall of the outer frame 1, a workbench 5 is fixedly connected at the central position of the bottom of the inner cavity of the outer frame 1, a mounting groove 18 is formed at the top of the workbench 5, a support plate 12 is arranged in the inner cavity of the workbench 18, and the bottom of the supporting plate 12 is connected with the bottom of the inner cavity of the mounting groove 18 in a sliding manner, two inner side walls of the mounting groove 18 are fixedly connected with telescopic rods 15, one ends of the two telescopic rods 15 are respectively and fixedly connected with an electromagnet 16 and a magnet block 17, concretely, when a person uses the device, steel is placed on the supporting plate 12, the supporting plate 12 is moved to a spraying work area through a sliding block 14, a valve 7 is opened, suspension in the suspension barrel 2 flows downwards along a hose 6 to flow into a spraying head 8 for spraying, a round rod 9 and the spraying head 8 are driven to rotate through a driving motor 3, the spraying angle is adjusted, the suspension is sprayed on the surface of the steel more uniformly, the telescopic rods 15 on two sides of the mounting groove 18 are adjusted to respectively drive the electromagnet 16 to be in physical contact with the magnet block 17 and the steel, and the person is helped to better observe the steel for flaw detection through an ultraviolet lamp 11, the problem of to the flaw detection of large-scale steel, personnel are inconvenient to remove steel, cause suspension to spray inhomogeneous easily when spraying suspension, lead to detecting a flaw and detect not accurate enough is solved, labour saving and time saving has improved work efficiency.

The scheme has the following working processes:

when personnel use, place steel in backup pad 12, remove backup pad 12 to spraying work area through slider 14, open valve 7, make the inside suspension of suspension bucket 2 prolong and flow into sprinkler head 8 down in the same direction as hose 6 and spray, it is rotatory with sprinkler head 8 to drive round bar 9 through driving motor 3, adjust spraying angle, make suspension spray steel surface more evenly, the telescopic link 15 through adjusting mounting groove 18 both sides drives respectively electromagnet 16 and magnet piece 17 and carries out physical contact with steel, detect a flaw through the better observation steel of ultraviolet ray lamp 11 help personnel.

According to the working process, the following steps are known:

the problem of to the flaw detection of large-scale steel, personnel are inconvenient to remove steel, cause suspension to spray inhomogeneous easily when spraying suspension, lead to detecting a flaw and detect not accurate enough is solved, labour saving and time saving has improved work efficiency.

Further, one end of one of the round rods 9 far away from the driving motor 3 and far away from the sprinkler head 8 is rotatably connected with the inner side wall of the outer frame 1 through a rotating shaft 10, and particularly, the sprinkler head 8 is more easily adjusted in angle and swings back and forth to uniformly spray through the arrangement of the round rods 9 far away from the driving motor 3 and the sprinkler head 8.

Further, the equal fixedly connected with slider 14 in four corners in bottom of backup pad 12, and the equal fixedly connected with in inner chamber bottom both sides of mounting groove 18 and slider 14 sliding connection's slide rail 13, it is concrete, through the setting of slider 14 and slide rail 13, make things convenient for personnel to remove large-scale steel through backup pad 12.

Further, the equal fixedly connected with support frame 4 in driving motor 3's both sides, and the front view of support frame 4 is L shape structure, the horizontal segment one end of support frame 4 and the outer wall fixed connection of frame 1, and the vertical section one end of support frame 4 and one side fixed connection of driving motor 3, it is concrete, through the setting of support frame 4, help driving motor 3 to fix more stably.

Further, an output shaft of the driving motor 3 is in transmission connection with one end of one round rod 9 penetrating through the side wall of the outer frame 1 through a coupler, and particularly, the hose 6 is arranged, so that the hose 6 cannot be broken to cause suspension leakage in the swinging process of the sprinkler head 8.

Preferably, a plurality of ultraviolet ray lamp 11 is installed to the inner chamber bottom of frame 1, and is concrete, makes things convenient for personnel more directly perceivedly to observe the steel and detect a flaw through setting up of ultraviolet ray lamp 11.

In summary, the following steps: when a person uses the device, steel is placed on the supporting plate 12, the supporting plate 12 is moved to a spraying work area through the sliding block 14, the valve 7 is opened, suspension inside the suspension barrel 2 flows downwards along the hose 6 to flow into the spraying head 8 for spraying, the driving motor 3 drives the round rod 9 and the spraying head 8 to rotate, the spraying angle is adjusted, the suspension is sprayed on the surface of the steel more uniformly, the telescopic rods 15 on the two sides of the adjusting installation groove 18 respectively drive the electromagnet 16 and the magnet block 17 to be in physical contact with the steel, the ultraviolet lamp 11 helps the person to better observe the steel for flaw detection, the spraying head 8 is more easily adjusted in angle through arrangement far away from the driving motor 3, the round rod 9 and the spraying head 8, the steel is uniformly sprayed in a back-and-forth swinging mode, and the large steel is conveniently moved through the supporting plate 12 through the arrangement of the sliding block 14 and the sliding rail 13, through the setting of support frame 4, help driving motor 3 is fixed more stably, through the setting of hose 6, make 8 swing in-process of sprinkler head, hose 6 can not break and lead to suspension to reveal, make things convenient for personnel to observe steel more directly perceivedly through setting up of ultraviolet lamp 11 and detect a flaw, the problem of detecting a flaw to large-scale steel has been solved, the inconvenient steel that removes of personnel, it is inhomogeneous to cause suspension to spray when spraying suspension easily, lead to detecting a flaw and detect the problem that is not accurate enough, time saving and labor saving, and the work efficiency is improved.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a three-dimensional well formula inspection station that detects a flaw for large-scale cast steel trade, includes frame (1), its characterized in that, the top central point department fixedly connected with suspension bucket (2) of putting of frame (1), and the top intercommunication of suspension bucket (2) has hose (6) that runs through frame (1) top lateral wall to the one end intercommunication that suspension bucket (2) were kept away from to hose (6) has sprinkler head (8), valve (7) are installed to the outer lane of hose (6), the both sides of sprinkler head (8) all fixedly connected with pole (9), and the one end that one of them pole (9) runs through the lateral wall of frame (1) is connected with the one end transmission of installing in frame (1) one side driving motor (3), and the one end that sprinkler head (8) were kept away from to another pole (9) is connected with the inside wall swivelling joint of frame (1), the inner chamber bottom central point department fixedly connected with workstation (5) of putting of frame (1), and mounting groove (18) have been seted up at the top of workstation (5), the inner chamber of mounting groove (18) is provided with backup pad (12), and the bottom of backup pad (12) and the inner chamber bottom sliding connection of mounting groove (18), two equal fixedly connected with telescopic links (15) of inside wall of mounting groove (18), and the one end difference fixedly connected with electromagnet (16) and magnet piece (17) of two telescopic links (15).

2. The three-dimensional well type flaw detection station for the large-scale cast steel industry is characterized in that one end, far away from the sprinkler head (8), of one of the round rods (9) far away from the driving motor (3) is rotatably connected with the inner side wall of the outer frame (1) through a rotating shaft (10).

3. The three-dimensional well type flaw detection station for the large-scale cast steel industry is characterized in that sliding blocks (14) are fixedly connected to four corners of the bottom of the supporting plate (12), and sliding rails (13) which are connected with the sliding blocks (14) in a sliding mode are fixedly connected to two sides of the bottom of an inner cavity of the mounting groove (18).

4. The three-dimensional well type flaw detection station for the large-scale cast steel industry according to claim 1, wherein the support frame (4) is fixedly connected to both sides of the driving motor (3), the front view of the support frame (4) is in an L-shaped structure, one end of a horizontal section of the support frame (4) is fixedly connected with the outer wall of the outer frame (1), and one end of a vertical section of the support frame (4) is fixedly connected with one side of the driving motor (3).

5. The three-dimensional well type flaw detection station for the large-scale cast steel industry is characterized in that an output shaft of the driving motor (3) is in transmission connection with one end of one round rod (9) penetrating through the side wall of the outer frame (1) through a coupler.

6. The three-dimensional well type flaw detection station for the large-scale cast steel industry according to claim 1, characterized in that a plurality of ultraviolet light lamps (11) are installed at the bottom of the inner cavity of the outer frame (1).