Automatic assembly structure of BTB connector PCB board
Technical Field
The utility model relates to an automatic equipment technical field of on-vehicle camera specifically is an automatic package assembly of BTB connector PCB board.
Background
Currently, for automobile products, the vehicle-mounted camera is undoubtedly a major key item for embodying the safety performance of the vehicle-mounted camera. And the on-vehicle camera is usually in the preparation to place half-finished product base on anchor clamps, combines the public seat of connector of power strip and the female seat of connector on the sensor board together, then uses screw locking, realizes the combination of sensor board and power strip.
The chinese patent with publication number CN208812128U discloses a PCB board suction manipulator and a PCB board loading and unloading device, wherein the PCB board suction manipulator comprises a connecting piece, a limiting plate, a plurality of adjusting plates, a plurality of suckers and a lifting cylinder; the side wall of the lifting cylinder is fixedly connected with the connecting piece, and the bottom of the lifting cylinder is fixedly connected with the middle part of the limiting plate; the adjusting plate is perpendicular to the limiting plate and is fixedly connected with the limiting plate through the middle of the adjusting plate; the limiting plate is provided with a long sliding groove, and the adjusting plate can slide through the sliding groove of the limiting plate; the regulating plate is equipped with rectangular spout, the spout of sucking disc accessible limiting plate slides, and in the patent literature, it is right to can be according to the PCB size the sucking disc connecting piece is relative the position of limiting plate is adjusted, through screwing with screw rod complex nut, makes the sucking disc connecting piece with regulating plate fixed connection to be suitable for not unidimensional PCB board product.
However, the position accuracy of the positioning positions of different carriers is inconsistent, a certain error exists in the position of the limiting plate through manual adjustment, the position is easily corrected in time, the phenomenon of collision or clamping is caused due to the fact that the position is not accurately aligned, and the problems of low production efficiency, poor assembly accuracy, easy damage to a product connector and the like exist.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic package assembly of BTB connector PCB board to solve the problem that proposes among the above-mentioned background art.
In order to solve the technical problem, the utility model provides a following technical scheme: the utility model provides an automatic package assembly of BTB connector PCB board, includes the triaxial device, the triaxial device includes the workstation, one side fixedly connected with of workstation supports the curb plate, the bottom of supporting the curb plate is fixed with the slider, slider and Y axle guide rail sliding connection, the opposite side below of workstation is equipped with the supporting leg, the top of supporting leg is fixed with Y axle drive arrangement, the smooth fixed connection of output of Y axle drive arrangement and the tip of workstation, the top of workstation is fixed with X axle drive arrangement, X axle drive arrangement's output fixedly connected with removes the seat, the front side central authorities fixed mounting who removes the seat has jaw mechanism, jaw mechanism's one side is equipped with vision positioning mechanism, and the opposite side is equipped with the locking mechanism of paying.
Further, the clamping jaw mechanism comprises a first Z-axis driving device, a motor is fixed on one side of the first Z-axis driving device, a bearing seat is fixed on the moving seat, a rotating shaft is connected to the inside of the bearing seat in a rotating mode, a first synchronizing wheel is fixedly mounted at the top of the rotating shaft, a second synchronizing wheel is fixedly mounted on an output shaft of the motor, the second synchronizing wheel is connected with the first synchronizing wheel through synchronous belt transmission, a gas claw is fixedly mounted at the lower end of the rotating shaft, a PCB clamping jaw is fixedly mounted at the bottom of the gas claw, a power panel is clamped in the PCB clamping jaw, when the clamping jaw mechanism works, the motor drives the rotating shaft through the first synchronizing wheel, the second synchronizing wheel and the synchronous belt, the rotating shaft drives the gas claw and the PCB clamping jaw to rotate, so that the clamping angle is adjusted, and then the first Z-axis driving device drives the gas claw and the PCB clamping jaw to move downwards, the gas claw drives the PCB clamping jaw to clamp the product.
Further, visual positioning mechanism includes the camera, the lower extreme fixed mounting of camera has the camera lens, the both sides fixedly connected with installing support of camera, the bottom fixed mounting of installing support has the light source, throws light on the product through the light source, makes the camera carry out accurate location to the product through the camera lens.
Further, the mechanism is paid to lock includes second Z axle drive arrangement, second Z axle drive arrangement's output fixed mounting has the electricity to criticize, the head is criticized to the output fixed mounting who criticizes to the electricity, the front side bottom of removing the seat is fixed with L type support, the bottom fixed mounting of L type support has the suction nozzle, the suction nozzle bottom is equipped with the screw and inhales the position, the suction nozzle cooperates with the cross is criticized first with one heart, the suction nozzle is external to have vacuum generator, drives the electricity through second Z axle drive arrangement and criticizes the downstream to the product top, then vacuum generator absorbs the screw to the screw through the suction nozzle and inhales the position, and then the electricity is criticized and is driven the cross and criticized the head and rotate, and the cross is criticized the head and is driven the screw rotation to with on the screw on the product.
Further, the below of workstation is equipped with the carrier bottom plate, the shell base before the top central authorities fixed mounting of carrier bottom plate has, the inboard fixed mounting of preceding shell base has the product base, product base surface is equipped with the product and lays the position, places the power strip through the triaxial device and lays the position at the product on product base surface to carry on spacingly to the power strip, and dock with the sensor board of product base the inside, thereby be convenient for process it.
Further, the equal fixedly connected with bracing piece in top both ends of workstation, the top fixed mounting of bracing piece has the roof.
Furthermore, the Y-axis driving device and the X-axis driving device are both electric screw rods, and the first Z-axis driving device and the second Z-axis driving device are both air cylinders.
Compared with the prior art, the utility model discloses the beneficial effect who reaches is:
1. the utility model has the advantages that the three-shaft device is arranged, the power panel is driven to move through the three-shaft device, the power panel is placed on the product placing position in the product base and is butted with the sensor plate in the product base, and after the butting is finished, the screw is locked on the product through the locking mechanism, so that the production efficiency and the assembly precision are greatly improved, and the product connector is not easy to damage;
2. the utility model discloses a set up vision positioning mechanism, throw light on the product through the light source, make the camera carry out accurate location to the product through the camera lens;
3. the utility model discloses a set up clamping jaw mechanism, clamping jaw mechanism during operation, the motor drives the rotation axis through first synchronizing wheel, second synchronizing wheel and hold-in range, and the rotation axis drives gas claw and PCB clamping jaw and rotates to adjust the centre gripping angle, then first Z axle drive arrangement drives gas claw and PCB clamping jaw and moves down, and the gas claw drives PCB clamping jaw and presss from both sides the product and get;
4. the utility model discloses a set up the lock and pay the mechanism, drive the screwdriver through second Z axle drive arrangement and move down to the product top, then vacuum generator passes through the suction nozzle and absorbs the screw to the screw suction position, and the screwdriver drives the cross and criticizes the head and rotate after that, and the cross is criticized the head and is driven the screw rotation to on the screw on the product.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is an enlarged schematic view of a portion a of fig. 1 according to the present invention;
fig. 3 is a front view of the present invention;
fig. 4 is a left side schematic view of the present invention;
fig. 5 is a right side schematic view of the present invention;
in the figure: 1. a work table; 2. supporting the side plates; 3. a slider; 4. a Y-axis guide rail; 5. supporting legs; 6. a Y-axis drive device; 7. an X-axis drive device; 8. a movable seat; 9. a jaw mechanism; 91. a first Z-axis drive; 92. a motor; 93. a rotating shaft; 94. a pneumatic claw; 95. a PCB clamping jaw; 96. a power panel; 10. a visual positioning mechanism; 101. a camera; 102. a lens; 103. a light source; 11. a locking mechanism; 111. a second Z-axis drive; 112. electric screwdriver; 113. a cross bit; 114. an L-shaped bracket; 115. a suction nozzle; 116. a vacuum generator; 12. a carrier floor; 13. a front housing base; 14. a product base; 15. a support bar; 16. a top plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides an automatic assembling structure of a BTB connector PCB, comprising a three-axis device, wherein the three-axis device comprises a workbench 1, a supporting side plate 2 is fixedly connected to one side of the workbench 1, a slider 3 is fixed to the bottom of the supporting side plate 2, the slider 3 is slidably connected to a Y-axis guide rail 4, a supporting leg 5 is disposed below the other side of the workbench 1, a Y-axis driving device 6 is fixed to the top of the supporting leg 5, the output end of the Y-axis driving device 6 is slidably and fixedly connected to the end of the workbench 1, an X-axis driving device 7 is fixed to the top of the workbench 1, a movable base 8 is fixedly connected to the output end of the X-axis driving device 7, a clamping jaw mechanism 9 is fixedly mounted to the center of the front side of the movable base 8, and a visual positioning mechanism 10 is disposed on one side of the clamping jaw mechanism 9, and the other side is provided with a locking mechanism 11.
In a preferred embodiment, the clamping jaw mechanism 9 includes a first Z-axis driving device 91, a motor 92 is fixed on one side of the first Z-axis driving device 91, a bearing seat is fixed on the moving seat 8, a rotating shaft 93 is rotatably connected inside the bearing seat, a first synchronizing wheel is fixedly mounted at the top of the rotating shaft 93, a second synchronizing wheel is fixedly mounted on an output shaft of the motor 92, the second synchronizing wheel is connected with the first synchronizing wheel through a synchronous belt transmission, a gas claw 94 is fixedly mounted at the lower end of the rotating shaft 93, a PCB clamping jaw 95 is fixedly mounted at the bottom of the gas claw 94, a power supply board 96 is clamped in the PCB clamping jaw 95, when the clamping jaw mechanism 9 works, the motor 92 drives the rotating shaft 93 through the first synchronizing wheel, the second synchronizing wheel and the synchronous belt, the rotating shaft 93 drives the gas claw 94 and the PCB clamping jaw 95 to rotate, so as to adjust a clamping angle, then, the first Z-axis driving device 91 drives the gas claw 94 and the PCB clamping jaw 95 to move downward, and the gas claw 94 drives the PCB clamping jaw 95 to clamp the product.
In a preferred embodiment, the visual positioning mechanism 10 includes a camera 101, a lens 102 is fixedly mounted at the lower end of the camera 101, mounting brackets are fixedly connected to both sides of the camera 101, a light source 103 is fixedly mounted at the bottom of the mounting brackets, and the product is illuminated by the light source 103, so that the camera 101 accurately positions the product through the lens 102.
In a preferred embodiment, the locking mechanism 11 includes a second Z-axis driving device 111, an electric screwdriver 112 is fixedly mounted at an output end of the second Z-axis driving device 111, a cross screwdriver 113 is fixedly mounted at an output end of the electric screwdriver 112, an L-shaped bracket 114 is fixed at a bottom of a front side of the movable base 8, a suction nozzle 115 is fixedly mounted at a bottom of the L-shaped bracket 114, a screw suction position is arranged at a bottom of the suction nozzle 115, the suction nozzle 115 is concentrically matched with the cross screwdriver 113, the suction nozzle 115 is externally connected with a vacuum generator 116, the electric screwdriver 112 is driven by the second Z-axis driving device 111 to move downwards to a position above a product, then the vacuum generator 116 sucks a screw to the screw suction position through the suction nozzle, then the electric screwdriver 112 drives the cross screwdriver 113 to rotate, and the cross screwdriver 113 drives the screw to rotate, so as to fix the screw on the product.
In a preferred embodiment, the below of workstation 1 is equipped with carrier bottom plate 12, the top central authorities fixed mounting of carrier bottom plate 12 has preceding shell base 13, the inboard fixed mounting of preceding shell base 13 has product base 14, product base 14 surface is equipped with the product and lays the position, places the power strip through the triaxial device on the product that product base 14 surface lays the position to carry on spacingly to the power strip to dock with the sensor board inside the product base, thereby be convenient for process it.
In a preferred embodiment, the two ends of the top of the working platform 1 are fixedly connected with supporting rods 15, and the top of the supporting rods 15 is fixedly provided with a top plate 16.
In a preferred embodiment, the Y-axis driving device 6 and the X-axis driving device 7 are both electric screws, and the first Z-axis driving device 91 and the second Z-axis driving device 111 are both air cylinders.
The utility model discloses a theory of operation: by arranging the visual positioning mechanism 10, the product is illuminated by the light source 103, so that the camera 101 accurately positions the product through the lens 102, the power panel 96 is driven to move by the three-axis device, the power panel 96 is placed on the product placing position in the product base 14 and is butted with the sensor board in the product base 14, and after the butting is finished, the screw is locked on the product through the locking mechanism 11, so that the production efficiency and the assembly precision are greatly improved, and the product connector is not easily damaged; when the clamping jaw mechanism 9 works, the motor 92 drives the rotating shaft 93 through the first synchronizing wheel, the second synchronizing wheel and the synchronous belt, the rotating shaft 93 drives the gas claw 94 and the PCB clamping jaw 95 to rotate, so as to adjust the clamping angle, then the first Z-axis driving device 91 drives the gas claw 94 and the PCB clamping jaw 95 to move downwards, and the gas claw 94 drives the PCB clamping jaw 95 to clamp a product; finally, the screw driver is installed through the locking mechanism 11, the electric screwdriver 112 is driven to move downwards to the upper side of the product through the second Z-axis driving device 111, then the vacuum generator 116 sucks the screw to a screw sucking position through the suction nozzle, then the electric screwdriver 112 drives the cross screwdriver head 113 to rotate, and the cross screwdriver head 113 drives the screw to rotate, so that the screw is put on the product.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.