CN216462212U

CN216462212U - Special equipment for flange end face and upper and lower grooves

Info

Publication number: CN216462212U
Application number: CN202122025181.1U
Authority: CN
Inventors: 李铮; 温贤
Original assignee: Kemeng Wind Power Equipment Tangshan Co ltd
Current assignee: Kemeng Wind Power Equipment Tangshan Co ltd
Priority date: 2021-08-26
Filing date: 2021-08-26
Publication date: 2022-05-10
Anticipated expiration: 2031-08-26

Abstract

The utility model provides special equipment for an end face and upper and lower grooves of a flange, which relates to the technical field of flange processing, and comprises a track platform, a flange processing device and a flange processing platform, wherein the track platform and the flange processing device are movably assembled and are used for enabling the flange processing device to move along a first direction, the flange processing device comprises an upper groove processing assembly and a lower groove processing assembly, and the flange processing platform is arranged on one side of the track platform.

Description

Special equipment for flange end face and upper and lower grooves

Technical Field

The utility model relates to the technical field of flange machining, in particular to special equipment for an end face, an upper groove and a lower groove of a flange.

Background

In recent years, with the development and application of new energy, there are various degrees of motivation systems around the world to promote the use and development of new energy. Wind power generation belongs to the new energy industry and enjoys the system internationally. Offshore wind power and onshore wind power are rapidly developed, the demand is large in recent years, the flange is used as a foundation construction part of a wind power tower cylinder and a connecting part between every two tower cylinders, the annual demand is also large, and the order demand is high.

When the flange is machined, the whole flange is divided into two semicircles to be transported, the semicircles are divided into 2-3 parts in machining, and the semicircles are welded into the semicircles after the machining is finished, considering that the raw material cost is saved and the machining is convenient. Although the circular flange is divided into a plurality of equal parts, each equal part still has a large appearance and a heavy weight relatively, so that the efficiency of welding the groove is low, after the groove on one side for machining the flange is cut, an overhead traveling crane is required to hoist and turn over the groove on the other side for cutting the groove, the quality of the cut groove cannot meet the requirement of the welding groove, and the efficiency is too low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide special equipment for the end face and the upper and lower grooves of a flange, which comprises a track platform, a flange machining device and a flange machining table, wherein the track platform and the flange machining device are movably assembled and used for enabling the flange machining device to move along a first direction, the flange machining device comprises an upper groove machining assembly and a lower groove machining assembly, and the flange machining table is arranged on one side of the track platform.

The embodiment of the utility model is realized by the following steps:

the utility model provides special equipment for an end face and upper and lower grooves of a flange, which comprises a track platform, a flange machining device and a flange machining table, wherein the track platform and the flange machining device are movably assembled and used for enabling the flange machining device to move along a first direction, the flange machining device comprises an upper groove machining assembly and a lower groove machining assembly, and the flange machining table is arranged on one side of the track platform.

In an optional embodiment, the flange processing apparatus further includes an end face processing member, the end face processing member is provided with a first telescopic member, the first telescopic member is used for driving a tool of the end face processing member to move along a second direction, and the first direction is perpendicular to the second direction.

In an alternative embodiment, the upper groove machining assembly, the lower groove machining assembly, and the end surface machining member are sequentially arranged in the first direction.

In an alternative embodiment, the flange processing device is provided with a gear, the rail platform is provided with a rack extending in the first direction, and the gear of the flange processing device is engaged with and can roll along the rack of the rail platform.

In an optional embodiment, guide rails are arranged on two sides of the track platform, and the flange machining device is slidably clamped with the guide rails through a fitting piece.

In an optional embodiment, the upper groove machining assembly comprises a first mounting frame, a second mounting frame and an upper groove machining piece, the upper groove machining piece is arranged on the second mounting frame, and the second mounting frame is slidably arranged on the first mounting frame.

In an optional embodiment, a slide rail is disposed on a side of the first mounting frame, and the second mounting frame is slidably disposed on the slide rail and configured to move along a third direction, where the third direction is perpendicular to the first direction and the second direction.

In an optional embodiment, a first angle adjusting groove is formed in the side wall of the second mounting frame, the upper groove machining assembly further comprises a first adjusting rod, one end of the first adjusting rod is arranged in the first angle adjusting groove, and the other end of the first adjusting rod is arranged in the side wall of the upper groove machining piece and used for adjusting the angle of the tool for machining the upper groove machining piece.

In an optional embodiment, the downward slope processing component comprises a third mounting frame and a downward groove processing part, the downward groove processing part is arranged on the third mounting frame, a second telescopic part is arranged at the top of the third mounting frame, and the second telescopic part is connected with the downward slope processing part and used for driving the downward slope processing part to move along the third direction.

In an optional embodiment, a second angle adjusting groove is formed in the side wall of the third mounting frame, the downward slope processing assembly further comprises a second adjusting rod, one end of the second adjusting rod is arranged in the second angle adjusting groove, and the other end of the second adjusting rod is arranged on the side wall of the downward slope processing piece and used for adjusting the cutter angle of the downward slope processing piece.

The embodiment of the utility model has the beneficial effects that: the utility model provides special equipment for an end face and upper and lower bevels of a flange, which comprises a track platform, a flange processing device and a flange processing platform, wherein the track platform and the flange processing device are movably assembled and are used for enabling the flange processing device to move along a first direction, the flange processing device comprises an upper bevel processing assembly and a lower bevel processing assembly, and the flange processing platform is arranged on one side of the track platform.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic view of a flange processing structure according to an embodiment of the present invention from a first viewing angle;

FIG. 2 is a schematic diagram of a flange processing structure according to an embodiment of the present invention from a second perspective;

fig. 3 is a schematic diagram of a flange processing structure according to a third viewing angle.

1000-special equipment for flange end face and upper and lower grooves; 100-flange processing device; 110-an upper groove machining component; 111-processing a groove workpiece; 112-a first mounting frame; 113-a second mounting frame; 114-a first angle adjustment slot; 115-a first adjustment bar; 116-a slide rail; 120-a lower notch processing component; 121-a lower notch workpiece; 122-a third mount; 123-a second telescoping piece; 124-a second angle adjustment slot; 125-a second adjustment lever; 130-end face machining part; 140-a gear; 150-a mating member; 200-a track platform; 210-a guide rail; 220-a rack; 300-flange processing station.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the description refers must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In recent years, with the development and application of new energy, there are various degrees of encouragement systems around the world to promote the use and development of new energy. Wind power generation belongs to the new energy industry and internationally enjoys the system. Offshore wind power and onshore wind power develop rapidly, the demand is very big in recent years, the flange is used as the foundation construction of the wind power tower cylinder and the connecting part between each layer of tower cylinder, the demand of each year is also very big, and the order demand is very high.

In order to solve the problems, the special equipment for the end face and the upper and lower grooves of the flange comprises a track platform, a flange machining device and a flange machining table, wherein the track platform and the flange machining device are movably assembled and used for enabling the flange machining device to move along a first direction, the flange machining device comprises an upper groove machining assembly and a lower groove machining assembly, and the flange machining table is arranged on one side of the track platform.

The following describes in detail the specific structure and the obtained technical effects of the special equipment for the flange end face and the upper and lower bevels provided by the embodiment of the utility model with reference to the accompanying drawings.

Referring to fig. 1, a special apparatus 1000 for flange end face and upper and lower bevels provided by the present embodiment includes a track platform 200, a flange processing device 100, and a flange processing table 300, where F1 indicates a first direction, F2 indicates a second direction, and F3 indicates a third direction in fig. 1.

The track platform 200 and the flange processing device 100 are movably assembled, and are used for allowing the flange processing device 100 to move along a first direction, the flange processing device 100 includes an upper groove processing assembly 110 and a lower groove processing assembly 120, the upper groove processing assembly 110 and the lower groove processing assembly 120 are used for processing an upper groove and a lower groove of a flange so as to facilitate welding of the flange, and the flange processing table 300 is disposed on one side of the track platform 200, it can be understood that the processing knives of the upper groove processing assembly 110 and the lower groove processing assembly 120 face the flange processing table 300, and the flange processing table 300 is used for clamping the flange to be processed.

In detail, the track platform 200 is movably assembled with the flange processing apparatus 100, in this embodiment, the track platform 200 is provided with guide rails 210 at two sides, and the flange processing apparatus 100 is slidably engaged with the guide rails 210 through the engaging members 150, it can be understood that, through the arrangement of the guide rails 210 and the engaging members 150, when the flange processing apparatus 100 is driven, the flange processing apparatus 100 can move on the guide rails 210 along the first direction, and can sequentially process the lower grooves and the upper grooves of a plurality of flanges, thereby reducing the flange turning process and improving the flange processing efficiency.

Specifically, the upper groove machining assembly 110 includes a first mounting frame 112, a second mounting frame 113 and an upper groove machining member 111, and the upper groove machining member 111 is disposed on the second mounting frame 113, and the second mounting frame 113 is slidably disposed on the first mounting frame 112, it can be understood that, in this embodiment, the upper groove machining member 111 is slidably disposed on the second mounting frame 113 through the second mounting frame 113, so that the second mounting frame 113 provided with the upper groove machining member 111 can move up and down on the first mounting frame 112, so as to adapt to machining of flanges with different sizes, and thus the machining efficiency is higher.

In this embodiment, the first mounting frame 112 is provided with a slide rail 116 at a side edge thereof, and the second mounting frame 113 is slidably disposed on the slide rail 116, so as to allow the second mounting frame 113 to move along a third direction. And in this embodiment, the third direction is perpendicular to the first direction and the second direction, and is an up-and-down direction, and the slide rail 116 enables the second mounting frame 113 provided with the upper groove workpiece 111 to slidably select an appropriate height on the first mounting frame 112 for machining according to the size of the flange to be machined.

Further, in other embodiments, the first mounting frame 112 is not limited to the slide rail 116 on the side edge to slidably mount the second mounting frame 113 on the first mounting frame 112, for example, a sliding slot may be disposed on the side edge of the first mounting frame 112 to slidably mount the second mounting frame 113 on the first mounting frame 112 through the sliding slot.

Specifically, the side wall of the second mounting frame 113 is provided with a first angle adjusting groove 114, the upper crevasse processing assembly further comprises a first adjusting rod 115, one end of the first adjusting rod 115 is arranged in the first angle adjusting groove 114, and the other end of the first adjusting rod 115 is arranged on the side wall of the upper groove processing member 111 and is used for adjusting the cutter angle of the upper groove processing member 111. It is understood that the first angle adjusting groove 114 is formed on a side wall of the second mounting bracket 113 in the first direction, and the first angle adjusting groove 114 has an arc shape. When the flange to be processed needs to process a certain required upper groove, the first adjusting rods 115 on both sides of the upper groove processing piece 111 can slide in the angle adjusting grooves according to requirements, and when the flange slides to a proper position, the positions of the first adjusting rods 115 in the first angle adjusting grooves 114 are fixed.

In this embodiment, the downward slope processing assembly 120 includes a third mounting frame 122 and a downward slope processing member 121, the downward slope processing member 121 is disposed on the third mounting frame 122, and a second telescopic member 123 is disposed on a top of the third mounting frame 122, and the second telescopic member 123 is connected to the downward slope processing member 121 for driving the downward slope processing member 121 to move along a third direction. It will be appreciated that the second telescopic member 123 also allows the lower jaw workpiece 121 to be telescopically selected at a suitable height for machining within the third mounting bracket 122, depending on the size of the flange to be machined.

The side wall of the third mounting frame 122 is provided with a second angle adjustment groove 124, the downward-notch processing assembly 120 further includes a second adjustment rod 125, one end of the second adjustment rod 125 is disposed in the second angle adjustment groove 124, and the other end is disposed on the side wall of the downward-notch workpiece 121, for adjusting the tool angle of the downward-notch workpiece 121.

Referring to fig. 2-3, in the present embodiment, the flange processing apparatus 100 is further provided with a gear 140, the rail platform 200 is provided with a rack 220 extending along the first direction, and the gear 140 of the flange processing apparatus 100 is meshed with the rack 220 of the rail platform 200 and can roll along the rack 220 for the flange processing apparatus 100 to move along the first direction, it can be understood that the gear 140 is provided at the lower side of the flange processing apparatus 100, in the present embodiment, the rack 220 is provided between the guide rails 210 at both sides of the rail platform 200, and when the gear 140 moves, the flange processing apparatus 100 is driven to move on the guide rails 210 along the first direction through the cooperation of the gear 140 and the rack 220.

In this embodiment, the flange processing apparatus 100 further includes an end processing member 130, the end processing member 130 is provided with a first telescopic member, the first telescopic member is used for driving the tool of the end processing member 130 to move along a second direction, the first direction is perpendicular to the second direction, it can be understood that, during the processing of the flange to be processed, the degree of expansion of the tool in the second direction can be adjusted through the first telescopic member so as to enable the end processing member 130 to process the flange more conveniently.

In the present embodiment, the upper groove machining assembly 110, the lower groove machining assembly 120, and the end surface machining assembly 130 are sequentially arranged in the first direction, and it can be understood that when the flange to be machined is machined, the end surface machining, the lower groove machining, and the upper groove machining are sequentially performed, so that the machining sequence can make the machining accuracy of the flange better.

Further, in other embodiments, the upper groove machining assembly 110, the lower groove machining assembly 120, and the end surface machining member 130 are not limited to be sequentially disposed along the first direction, and may be disposed in other arrangements, which are not particularly limited as long as smooth machining of the flange can be achieved.

To sum up, the special equipment 1000 for flange end face and upper and lower bevels provided by the embodiment of the utility model comprises a track platform 200, a flange processing device 100 and a flange processing platform 300, wherein the track platform 200 and the flange processing device 100 are movably assembled for allowing the flange processing device 100 to move along a first direction, the flange processing device 100 comprises an upper bevel processing component 110, a lower bevel processing component 120 and an end face workpiece 130, the upper bevel processing component 111 and the lower bevel processing component 121 in the upper bevel processing component 110 and the lower bevel processing component 120 can adjust the height and the angle of a cutter as required, the end face workpiece 130 can adjust the telescopic length of the cutter as required, different flanges can be processed as required, the flange processing platform 300 is conveniently and quickly arranged on one side of the track platform 200, and by means of the arrangement, a plurality of flanges can be simultaneously clamped on the flange processing platform 300, and the flange processing device 100 moves on the track platform 200 in the first direction, so that an upper groove and a lower groove can be simultaneously processed on the flange to be processed, a plurality of flanges can be simultaneously processed, the flange turning process is reduced, the flange processing quality is ensured, and the flange processing efficiency is increased.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a flange terminal surface and groove professional equipment from top to bottom which characterized in that includes:

a track platform;

the track platform and the flange machining device are movably assembled and are used for moving the flange machining device along a first direction, and the flange machining device comprises an upper groove machining assembly and a lower groove machining assembly;

and the flange processing platform is arranged on one side of the track platform.

2. The special equipment for the flange end face and the upper and lower grooves according to claim 1, which is characterized in that:

the flange machining device further comprises an end face machining part, the end face machining part is provided with a first telescopic piece, the first telescopic piece is used for driving a cutter of the end face machining part to move along a second direction, and the first direction is perpendicular to the second direction.

3. The special equipment for the flange end face and the upper and lower grooves according to claim 2, wherein:

the upper groove machining assembly, the lower groove machining assembly and the end face machined part are sequentially arranged in the first direction.

4. The special equipment for the flange end face and the upper and lower grooves according to claim 1, which is characterized in that:

the flange machining device is provided with a gear, the track platform is provided with a rack extending along the first direction, and the gear of the flange machining device is meshed with the rack of the track platform and can roll along the rack.

5. The special equipment for the flange end face, the upper groove and the lower groove of the flange according to claim 1 or 4, wherein:

the track platform both sides all are provided with the guide rail, flange processingequipment through the fitting piece with guide rail slidable ground joint.

6. The special equipment for the flange end face and the upper and lower grooves according to claim 1, which is characterized in that:

the upper groove machining assembly comprises a first mounting frame, a second mounting frame and an upper groove machining piece, the upper groove machining piece is arranged on the second mounting frame, and the second mounting frame is slidably arranged on the first mounting frame.

7. The special equipment for the flange end face and the upper and lower grooves according to claim 6, wherein:

the first mounting frame is provided with a slide rail on the side edge, the second mounting frame can be arranged on the slide rail in a sliding mode and used for allowing the second mounting frame to move along a third direction, and the third direction is perpendicular to the first direction and the second direction.

8. The special equipment for the flange end face and the upper and lower grooves according to claim 6, wherein:

the groove processing assembly is characterized in that a first angle adjusting groove is formed in the side wall of the second mounting frame, the upper groove processing assembly further comprises a first adjusting rod, one end of the first adjusting rod is arranged in the first angle adjusting groove, and the other end of the first adjusting rod is arranged on the side wall of the upper groove processing piece and used for adjusting the cutter angle of the upper groove processing piece.

9. The special equipment for the flange end face and the upper and lower grooves according to claim 7, wherein:

the lower groove machining component comprises a third mounting frame and a lower groove machining part, the lower groove machining part is arranged on the third mounting frame, a second telescopic piece is arranged at the top of the third mounting frame and connected with the lower groove machining part and used for driving the lower groove machining part to move in the third direction.

10. The special equipment for the flange end face and the upper and lower grooves according to claim 9, wherein:

the third mounting bracket lateral wall is provided with second angle adjustment groove, the downhill path processing subassembly still includes the second and adjusts the pole, second adjust pole one end set up in second angle adjustment groove, the other end set up in lower groove machined part lateral wall is used for adjusting the cutter angle of downhill path machined part.