CN109262174B - Three-dimensional one-stop type elevator derrick manufacturing tool platform - Google Patents
Three-dimensional one-stop type elevator derrick manufacturing tool platform Download PDFInfo
- Publication number
- CN109262174B CN109262174B CN201811373675.5A CN201811373675A CN109262174B CN 109262174 B CN109262174 B CN 109262174B CN 201811373675 A CN201811373675 A CN 201811373675A CN 109262174 B CN109262174 B CN 109262174B
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- platform
- tooling
- face
- stereoscopic
- elevator derrick
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 abstract description 11
- 238000009434 installation Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
Abstract
The invention discloses a three-dimensional one-stop type elevator derrick manufacturing tooling platform which comprises a basic workbench, upright post tooling platforms, end face tooling platforms and supporting frames, wherein the two end face tooling platforms are arranged in parallel front and back, each end face tooling platform is rotatably arranged on one supporting frame, the supporting frames are fixed on the basic workbench, and at least one group of upright post tooling platforms are respectively arranged between the two end face tooling platforms at left and right sides. The invention has the advantages that: the two ends of the derrick are clamped through the two end face tooling tables, the derrick to be machined is supported by the upright tooling tables, after one working face is welded, the next working face can be machined through rotating the end face tooling tables, the operation is simple and convenient, the welding precision is guaranteed, and a foundation is laid for smooth follow-up delivery installation.
Description
Technical Field
The invention relates to a three-dimensional one-stop type elevator derrick manufacturing tool platform.
Background
In the existing elevator additionally installed, the machining quality of an elevator derrick unit plays a decisive role, each unit is formed by welding a section bar, and the connecting hole distance of two end faces, the perpendicularity and parallelism of the whole unit after welding are ensured, so that subsequent derrick hoisting connection can be smooth and reliable.
In the existing unit processing procedure, because the volume of one unit is larger and the weight is heavier, the overturning and surface changing are difficult, parts are basically welded and assembled, and no specific supporting piece or tooling fixture for limiting the positions of various sectional materials is adopted. The size and the precision of each unit processed in this way are difficult to meet the design requirements. This will seriously affect the subsequent works.
Disclosure of Invention
The invention aims to provide a three-dimensional one-stop type elevator derrick manufacturing tooling platform which can effectively solve the problem of low welding precision of the existing elevator derrick.
In order to solve the technical problems, the invention is realized by the following technical scheme: the utility model provides a three-dimensional one-stop elevator derrick manufacturing tooling platform, includes basis workstation, stand tool table, terminal surface tool table and support frame, the terminal surface tool table has two and front and back parallel arrangement, every the terminal surface tool table all rotates to set up on a support frame, the support frame is fixed on the basis workstation, two be equipped with at least a set of stand tool table about between the terminal surface tool table respectively.
Preferably, a T-shaped guide rail is respectively arranged between the two support frames at the left and right sides, and the upright post tool tables at the left and right sides are respectively arranged on the corresponding T-shaped guide rails. The positions of the upright post tool tables on the two sides are conveniently adjusted through the T-shaped guide rail.
Preferably, the upright tooling platform comprises a base, a guide socket, a front moving platform, a rear moving platform and an up-down moving platform, wherein the guide socket is fixed at one end of the base, the guide socket is arranged on a T-shaped guide rail in a sliding manner, the front moving platform and the rear moving platform are arranged on the base in a sliding manner, the sliding direction of the front moving platform and the rear moving platform faces or is far away from the guide socket, and the up-down moving platform is arranged on the front moving platform and the rear moving platform. The guide socket is connected with the T-shaped guide rail, so that smoothness of sliding is ensured, and meanwhile, the vertical, horizontal, front and back three-dimensional adjustment is realized by utilizing the front and back moving table and the vertical and horizontal moving table, so that the welding work of the derrick with various sizes is adapted.
Preferably, two guide posts are fixed on the up-down moving table, and the two guide posts are in sliding connection with the front-back moving table. And the stability of the up-and-down moving table in the ascending or descending process is ensured through the guide post.
Preferably, the guide post is provided with a graduated scale. The height of the up-and-down moving table is convenient to adjust, the adjusting step is reduced, and the adjusting height can be read out directly from the guide post.
Preferably, the top surface of the up-and-down moving table is rotatably provided with a stop block towards the edge of the guide socket. The position of the middle crosspiece of the derrick is limited by a stop block.
Preferably, the end face tool table comprises a chassis, sliding rails, a slider and end covers, wherein three sliding rails form a U shape, each sliding rail is internally provided with a slideway along the length direction, the slider is provided with a plurality of bolts extending out of the slideway, each sliding rail is provided with end covers at two ends, and the end covers are fixedly connected with the chassis. Three sliding rails can fix the positions of the four end points and the crosspieces of the derrick.
Preferably, a gasket is arranged between each sliding rail and the chassis. The stability of the sliding track is kept, and three interactive tracks are on the same working surface.
Preferably, the center of the chassis is connected with a rotating shaft, and the supporting frame is provided with a bearing matched with the rotating shaft. The chassis can rotate stably.
Preferably, the base workbench is provided with a T-shaped groove with a cross section, and the bottom of the support frame is arranged in the T-shaped groove. The distance between the two end face tooling tables is convenient to adjust, so that the derricks with different lengths can be adapted.
Compared with the prior art, the invention has the advantages that: the two ends of the derrick are clamped through the two end face tooling tables, the derrick to be machined is supported by the upright tooling tables, after one working face is welded, the next working face can be machined through rotating the end face tooling tables, the operation is simple and convenient, the welding precision is guaranteed, and a foundation is laid for smooth follow-up delivery installation.
Drawings
Fig. 1 is a perspective view of a three-dimensional one-stop elevator derrick manufacturing tooling platform of the invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a partial cross-sectional view of a base table of the present invention;
FIG. 4 is a perspective view of a column tooling table of the present invention;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a perspective view of an end face tooling table of the present invention;
fig. 7 is a schematic view of the structure of the present invention in use.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1 and 2, an embodiment of a tooling platform for manufacturing a three-dimensional one-stop elevator derrick of the invention, the tooling platform for manufacturing the three-dimensional one-stop elevator derrick comprises a basic workbench 1, upright tooling platforms 2, end face tooling platforms 3 and supporting frames 4, wherein the two end face tooling platforms 3 are arranged in parallel front and back, each end face tooling platform 3 is rotatably arranged on one supporting frame 4, the supporting frames 4 are fixed on the basic workbench 1, and two groups of upright tooling platforms 2 are respectively arranged between the two end face tooling platforms 3 left and right. The two ends of the derrick are clamped through the two end face tooling tables 3, the derrick to be machined is supported by the upright tooling table 2, after one working face is welded, the next working face can be machined through rotating the end face tooling table 3, the operation is simple and convenient, the clamping can be completed once, the welding precision is guaranteed, and a foundation is laid for smooth delivery installation of follow-up factories.
Further, a T-shaped guide rail 5 is respectively arranged between the left support frame 4 and the right support frame 4, the upright post tool tables 2 on the left side and the right side are respectively arranged on the corresponding T-shaped guide rails 5, and the positions of the upright post tool tables 2 on the two sides are conveniently adjusted through the T-shaped guide rails 5.
As shown in fig. 4 and 5, the upright tooling table 2 comprises a base 6, a guide socket 7, a front-back moving table 8 and a vertical moving table 9, wherein the guide socket 7 is fixed at one end of the base 6, the guide socket 7 is slidably arranged on the T-shaped guide rail 5, the front-back moving table 8 is slidably arranged on the base 6, the sliding arrangement can also be in the form of a sliding rail, and can be fixed to be not moved any more when the front-back moving table 8 moves to a corresponding position by matching with a structure such as a bolt or a brake, the sliding direction of the front-back moving table 8 faces or is far away from the guide socket 7, and the vertical moving table 9 is arranged on the front-back moving table 8. The guide socket 7 is connected with the T-shaped guide rail 5 to ensure smooth sliding, and the front-back moving table 8 and the up-down moving table 9 are utilized to realize three-dimensional adjustment up, down, left, right, front and back so as to adapt to welding work of a plurality of headframes with different sizes. The up-down moving table 9 may be too high to a certain height in a manual mode, or may be controlled to a certain height in other mechanical modes, for example, a cylinder or a motor rack is used to control the height of the up-down moving table 9, two guide posts 10 are fixed on the up-down moving table 9, and the two guide posts 10 are slidably connected with the front-back moving table. The stability of the up-and-down moving table 9 during the ascent or descent is ensured by the guide posts 10. The guide post 10 is provided with a graduated scale. The height of the up-and-down moving table 9 is conveniently adjusted, the adjusting step is reduced, and the adjusting height can be directly read from the guide post 10. The top surface of the up-and-down moving table 9 is rotatably provided with a stopper 11 toward the edge of the guide socket 7. The position of the middle crosspiece of the derrick is limited by the stop block 11, and the stop block 11 can be rotationally connected with the top surface of the underground movable platform through a pin shaft.
As shown in fig. 1 and 6, the arrow direction in fig. 6 is a movable direction, the end face tooling table 3 includes a chassis 12, sliding rails 13, a slider 14 and an end cover 15, the sliding rails 13 have three pieces to form a U shape, each sliding rail 13 is internally provided with a slideway 16 along the length direction, the slider 14 has a plurality of pieces to be arranged in the slideway 16, the slider 14 is provided with bolts extending out of the slideway 16, each end of the sliding rail 13 is provided with the end cover 15, and the end cover 15 is fixedly connected with the chassis 12. Three sliding rails 13 fix the position of the four end points and rails of the derrick. A gasket 17 is arranged between each sliding rail 13 and the chassis 12. The stability of the sliding track 13 is maintained while the three interactive tracks are on the same working surface. The center of the chassis 12 is connected with a rotating shaft 18, and the supporting frame 4 is provided with a bearing matched with the rotating shaft 18. Allowing the chassis 12 to rotate smoothly.
As shown in fig. 3, the base workbench 1 is provided with a T-shaped groove 19 with a cross section, and the bottom of the support frame 4 is arranged in the T-shaped groove 19. The distance between the two end face tooling tables 3 is convenient to adjust, so that the derricks with different lengths can be adapted.
When in use, as shown in fig. 7, when a derrick is required to be manufactured, each slide block 14 of the end face tooling platform 3 is moved to the corresponding position according to the size requirement, then each part of the two connecting end faces of the derrick is placed on the tooling platform and then fixed by bolts or fasteners, in the process, whether the holes and the hole distances of each part are correct or not is checked, the overall dimension of the whole part can be checked at the same time, if the deviation is slightly caused, the part can be remedied in the later welding process, and if the deviation is excessively caused, the part can be reworked or directly scrapped. All the connecting holes of the derrick connecting end processed through the end face tooling table 3 are at the same positions, and various problems caused by the fact that the connecting holes of the upper section and the lower section are not aligned can be avoided during installation. Then, the upright post of the derrick is placed on the up-down moving table 9 of the upright post tool table 2, the up-down moving table 9 is lifted or lowered to a certain position according to the requirement, then the connecting part on the upright post and the connecting end of the derrick is welded, and a connecting cross beam is welded between the two upright posts according to the position. After one derrick face is completed, the up-and-down moving table 9 is lowered, the end face tooling table 3 is rotated, a bolt is inserted after the end face tooling table 3 is rotated to a required position, the end face tooling table 3 cannot rotate, and then the previous step is continuously repeated until all three faces are completed.
The tool table can be used for splicing and welding scattered parts of the whole section of derrick into a whole body, and after the parts are placed at corresponding positions, whether the parts meet the drawing requirements or not can be found, if the deviation exists, the repair can be immediately carried out in the welding process, and the parallelism and the perpendicularity of each plane of the derrick can be ensured on the tool table. Lay a foundation for the smooth proceeding of the subsequent factory installation.
The above embodiments are merely illustrative embodiments of the present invention, but the technical features of the present invention are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the present invention are included in the scope of the present invention.
Claims (8)
1. A three-dimensional one-stop elevator derrick manufacturing tooling platform is characterized in that: the automatic assembling device comprises a basic workbench (1), upright column tool tables (2), end face tool tables (3) and supporting frames (4), wherein the two end face tool tables (3) are arranged in parallel front and back, each end face tool table (3) is rotatably arranged on one supporting frame (4), the supporting frames (4) are fixed on the basic workbench (1), and at least one group of upright column tool tables (2) are respectively arranged between the two end face tool tables (3) left and right;
a T-shaped guide rail (5) is respectively arranged between the two supporting frames (4) left and right, and upright column tooling tables (2) at the left side and the right side are respectively arranged on the corresponding T-shaped guide rails (5);
the end face tool table (3) comprises a chassis (12), sliding rails (13), sliding blocks (14) and end covers (15), wherein the sliding rails (13) are three U-shaped, each sliding rail (13) is internally provided with a slideway (16) along the length direction, the sliding blocks (14) are provided with a plurality of bolts extending out of the slideway (16), each sliding rail (13) is provided with an end cover (15) at two ends, and the end covers (15) are fixedly connected with the chassis (12).
2. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 1, wherein: upright tooling table (2) includes base (6), direction socket (7), back-and-forth movement platform (8) and reciprocates platform (9), the one end at base (6) is fixed to direction socket (7), direction socket (7) slides and sets up on T shape guide rail (5), back-and-forth movement platform (8) slides and sets up on base (6), the slip direction of back-and-forth movement platform (8) is towards or keeps away from direction socket (7), reciprocate platform (9) setting on back-and-forth movement platform (8).
3. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 2, wherein: two guide posts (10) are fixed on the up-down moving table (9), and the two guide posts (10) are in sliding connection with the front-back moving table.
4. A stereoscopic one-stop elevator derrick manufacturing tooling platform as set forth in claim 3, wherein: and a graduated scale is arranged on the guide post (10).
5. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 2, wherein: the top surface of the up-and-down moving table (9) rotates towards the edge of the guide socket (7) and is provided with a stop block (11).
6. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 1, wherein: a gasket (17) is arranged between each sliding rail (13) and the chassis (12).
7. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 1, wherein: the center of the chassis (12) is connected with a rotating shaft (18), and the supporting frame (4) is provided with a bearing matched with the rotating shaft (18).
8. The stereoscopic one-stop elevator derrick manufacturing tooling platform of claim 1, wherein: the base workbench (1) is provided with a T-shaped groove (19) with a cross section, and the bottom of the supporting frame (4) is arranged in the T-shaped groove (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811373675.5A CN109262174B (en) | 2018-11-14 | 2018-11-14 | Three-dimensional one-stop type elevator derrick manufacturing tool platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811373675.5A CN109262174B (en) | 2018-11-14 | 2018-11-14 | Three-dimensional one-stop type elevator derrick manufacturing tool platform |
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| Publication Number | Publication Date |
|---|---|
| CN109262174A CN109262174A (en) | 2019-01-25 |
| CN109262174B true CN109262174B (en) | 2024-02-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811373675.5A Active CN109262174B (en) | 2018-11-14 | 2018-11-14 | Three-dimensional one-stop type elevator derrick manufacturing tool platform |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113319512A (en) * | 2021-06-23 | 2021-08-31 | 山东博尔特电梯有限公司 | Steel construction elevator well welding frock |
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| KR20030058700A (en) * | 2001-12-31 | 2003-07-07 | 대우조선해양 주식회사 | Semi automatic turn over jig for flat welding |
| CN204035875U (en) * | 2014-08-23 | 2014-12-24 | 四川锦城建筑机械有限责任公司 | Lift standard knot rotational forming frock |
| CN104607840A (en) * | 2014-11-29 | 2015-05-13 | 芜湖银星汽车零部件有限公司 | Multi-degree-of-freedom moving clamping equipment for submerged-arc welding of H-shaped steel |
| CN106334896A (en) * | 2016-11-18 | 2017-01-18 | 东莞市三威柔性自动化装备有限公司 | Pair Tooling Equipment of Digital Intelligent Knuckle Arm Rest |
| CN209319088U (en) * | 2018-11-14 | 2019-08-30 | 浙江飞亚电梯有限公司 | A kind of one-stop elevator well frame fabricating tools platform of solid |
-
2018
- 2018-11-14 CN CN201811373675.5A patent/CN109262174B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030058700A (en) * | 2001-12-31 | 2003-07-07 | 대우조선해양 주식회사 | Semi automatic turn over jig for flat welding |
| CN204035875U (en) * | 2014-08-23 | 2014-12-24 | 四川锦城建筑机械有限责任公司 | Lift standard knot rotational forming frock |
| CN104607840A (en) * | 2014-11-29 | 2015-05-13 | 芜湖银星汽车零部件有限公司 | Multi-degree-of-freedom moving clamping equipment for submerged-arc welding of H-shaped steel |
| CN106334896A (en) * | 2016-11-18 | 2017-01-18 | 东莞市三威柔性自动化装备有限公司 | Pair Tooling Equipment of Digital Intelligent Knuckle Arm Rest |
| CN209319088U (en) * | 2018-11-14 | 2019-08-30 | 浙江飞亚电梯有限公司 | A kind of one-stop elevator well frame fabricating tools platform of solid |
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| Publication number | Publication date |
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| CN109262174A (en) | 2019-01-25 |
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