CN216460188U - Efficient detection line for membrane - Google Patents
Efficient detection line for membrane Download PDFInfo
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- CN216460188U CN216460188U CN202123226719.1U CN202123226719U CN216460188U CN 216460188 U CN216460188 U CN 216460188U CN 202123226719 U CN202123226719 U CN 202123226719U CN 216460188 U CN216460188 U CN 216460188U
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Abstract
The utility model discloses a high-efficiency detection line for a diaphragm, which comprises a diaphragm front detection mechanism, a diaphragm turn-over mechanism, a diaphragm reverse detection mechanism and a diaphragm sorting mechanism in sequence; the membrane front side detection mechanism and the membrane back side detection mechanism respectively comprise a membrane conveying line and a membrane detection module arranged above the membrane conveying line; the membrane overturning mechanism is used for overturning the membrane detected by the membrane front side detection mechanism and sending the membrane to the membrane back side detection mechanism; the diaphragm sorting mechanism comprises a good product conveying line, a diaphragm sorting assembly and a defective product conveying line, good product diaphragms are sent into the good product conveying line through the diaphragm sorting assembly, and defective product diaphragms are sent into the defective product conveying line through the diaphragm sorting assembly. The process detection of the detection of whole diaphragm is high-efficient, does not need the manual work to detect, and wrong piece rate is low, and diaphragm detection stability is high, can carry out effective classification to yields and substandard product.
Description
Technical Field
The utility model relates to a diaphragm production technical field specifically is a high-efficient detection line of diaphragm.
Background
The optical film mainly includes a reflective sheet, a diffusion sheet, a prism sheet, a dual prism sheet, and an integrated (or composite) optical film, and is widely used in the photoelectric industry. However, most of the film processing and manufacturing industries still adopt visual inspection by workers and auxiliary tools (such as a microscope) for detection. In the visual inspection, the false detection rate is high and the detection efficiency is low; when the auxiliary tool is used for detection, compared with manual visual detection, the error detection rate is slightly lower, the efficiency is improved, the fatigue is easy, the stability is low, and the detection of the diaphragm is not facilitated.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve the technical problem among the above-mentioned prior art, provide a high-efficient detection line of diaphragm.
The utility model aims at adopting the following technical scheme to realize:
a high-efficiency detection line for a diaphragm sequentially comprises a diaphragm front side detection mechanism, a diaphragm turn-over mechanism, a diaphragm back side detection mechanism and a diaphragm sorting mechanism; the membrane front side detection mechanism and the membrane back side detection mechanism respectively comprise a membrane conveying line and a membrane detection module arranged above the membrane conveying line; the membrane overturning mechanism is used for overturning the membrane detected by the membrane front side detection mechanism and sending the membrane to the membrane back side detection mechanism; the diaphragm sorting mechanism is used for sorting diaphragms detected by the diaphragm front side detection mechanism and the diaphragm reverse side mechanism, the diaphragm sorting mechanism comprises a non-defective product conveying line, a diaphragm sorting assembly and a defective product conveying line, non-defective product diaphragms are sent into the non-defective product conveying line through the diaphragm sorting assembly, and defective product diaphragms are sent into the defective product conveying line through the diaphragm sorting assembly.
According to the technical scheme, the diaphragm detection module comprises a transverse moving assembly moving along the width direction of the diaphragm conveying line, the transverse moving assembly is provided with a vertical moving assembly capable of moving vertically along the transverse moving assembly, and the moving assembly is provided with a visual detection camera assembly used for detecting whether the diaphragm is abnormal or not.
According to the technical scheme, the diaphragm detection module further comprises a rack, the rack is provided with the transverse moving assembly, the transverse moving assembly comprises a first motor, a first guide rail and a first sliding block, and the first motor drives the first sliding block to slide along the first guide rail; the vertical moving assembly comprises a second motor, a second guide rail and a second sliding block, the second guide rail is connected with the first sliding block, the second motor drives the second sliding block to slide along the second guide rail, and the second sliding block is provided with the visual detection camera assembly.
According to the technical scheme, the membrane overturning mechanism comprises a plurality of groups of rollers arranged at the tail end of the membrane front side detection mechanism and the head end of the membrane back side detection mechanism.
According to the technical scheme, the diaphragm sorting assembly comprises a driving motor and a sorting plate, the diaphragm reverse side detection mechanism and the non-defective product conveying line are communicated through the sorting plate, the driving motor is provided with a rotating shaft, the sorting plate is arranged on one side of the rotating shaft, the motor drives the rotating shaft to rotate so as to drive the sorting plate to move upwards, and the defective product conveying line is arranged below the sorting plate.
According to the technical scheme, the diaphragm sorting assembly further comprises a discharging bin, the discharging bin is arranged below the sorting plate, and defective diaphragms enter the defective conveying line through the discharging bin.
According to the technical scheme, the second sliding block is provided with a camera fixing frame, and the visual inspection camera assembly is arranged on the camera fixing frame.
According to the technical scheme, the diaphragm conveying line comprises a negative pressure box and a belt with a plurality of micropores formed in the negative pressure box, and the negative pressure box is composed of a vacuum rubber plate.
In a further technical scheme, the membrane detection modules are divided into two groups.
In a further technical scheme, the sorting plate is a T-shaped sorting plate.
Through adopting foretell technical scheme, the beneficial effects of the utility model are that:
the utility model discloses a diaphragm detection line detects the diaphragm openly earlier, overturns the diaphragm through diaphragm turn-over mechanism after the diaphragm openly detected, then diaphragm reverse side detection mechanism detects the diaphragm reverse side, sorts through diaphragm letter sorting mechanism to detecting unqualified product, carries out effective classification to yields and substandard product, and the process of the detection of whole diaphragm detects the high efficiency, does not need the people to detect, and wrong piece rate is low, and diaphragm detection stability is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the diaphragm front side detecting mechanism and the diaphragm back side detecting mechanism of the present invention;
FIG. 3 is another angular configuration of FIG. 2;
fig. 4 is a schematic structural view of the membrane turnover mechanism of the present invention;
fig. 5 is a schematic structural view of the membrane sorting mechanism of the present invention;
FIG. 6 is a schematic view of another angular configuration of FIG. 5;
in the figure:
a membrane front side detection mechanism 1;
the film conveying line 10, the negative pressure box 101, the belt 102, the transverse moving assembly 20, the first motor 201, the first guide rail 202, the first slide block 203, the vertical moving assembly 30, the second motor 301, the second guide rail 302, the second slide block 303, the camera fixing frame 304, the visual inspection camera assembly 40 and the rack 50;
a membrane turnover mechanism 2 and a roller 200;
a membrane reverse side detection mechanism 3;
a membrane sorting mechanism 4;
good product transfer chain 60, diaphragm letter sorting subassembly 70, driving motor 701, letter sorting board 702, pivot 703, feed bin 704, substandard product transfer chain 80.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In an embodiment, referring to fig. 1 to 6, the present invention discloses a high-efficiency membrane detection line, which sequentially comprises a membrane front side detection mechanism 1, a membrane turnover mechanism 2, a membrane back side detection mechanism 3, and a membrane sorting mechanism 4; the membrane front side detection mechanism 1 and the membrane back side detection mechanism 3 both comprise a membrane conveying line 10 and a membrane detection module arranged above the membrane conveying line 10.
Specifically, in order to prevent the missing detection of the film, the film detection modules are set into two groups, each film detection module comprises a transverse moving assembly 20 moving along the width direction of the film transport line 10, each transverse moving assembly 20 is provided with a vertical moving assembly 30 capable of moving vertically along the transverse moving assembly, and each moving assembly is provided with a visual detection camera assembly 40 for detecting whether the film is abnormal or not. The film detection module further comprises a frame 50, the frame 50 is provided with the transverse moving assembly 20, the transverse moving assembly 20 comprises a first motor 201, a first guide rail 202 and a first sliding block 203, and the first motor 201 drives the first sliding block 203 to slide along the first guide rail 202; the vertical moving assembly 30 includes a second motor 301, a second guide rail 302 and a second slider 303, the second guide rail 302 is connected to the first slider 203, the second motor 301 drives the second slider 303 to slide along the second guide rail 302, and the second slider 303 is provided with the visual inspection camera assembly 40.
In order to facilitate the installation of the vision inspection camera assembly 40, the second slider 303 is provided with a camera fixing frame 304, and the vision inspection camera assembly 40 is arranged on the camera fixing frame 304. The slip of first slider 203 of first motor 201 drive, thereby the slip of second slider of second motor 301301 drive has realized that visual detection camera subassembly 40 can arbitrary lateral shifting and vertical removal to each abnormal position detects on the diaphragm transport line 10 on the diaphragm, makes to detect more high-efficiently, and diaphragm detection stability is high.
In order to enable the membrane not to warp in the transportation process, the adsorption and membrane transportation line 10 enables the membrane to be in a flat state in the transportation process, the membrane transportation line 10 comprises a negative pressure box 101 and a belt 102 with a plurality of micropores formed in the negative pressure box 101, and the negative pressure box 101 is composed of a vacuum rubber plate. The vacuum box 101 made of vacuum rubber plate enables the film on the belt 102 to be conveyed forwards smoothly, and detection of the film by the visual detection camera assembly 40 is facilitated.
The membrane overturning mechanism 2 is used for overturning the membrane detected by the membrane front side detection mechanism 1 and sending the membrane to the membrane back side detection mechanism 3. Specifically, the membrane turnover mechanism 2 includes a plurality of sets of rollers 200 disposed at the end of the membrane front side detection mechanism 1 and the beginning of the membrane back side detection mechanism 3. When the film front detection mechanism 1 completes detection on the front side of the film, the film comes to the roller 200 through the film conveying line 10 of the film front detection mechanism 1 to realize turnover and enters the film conveying line of the film back detection mechanism 3, and when the film back detection mechanism 3 completes detection on the film, the film enters the film sorting mechanism 4.
The diaphragm sorting mechanism 4 is used for sorting diaphragms detected by the diaphragm front side detection mechanism 1 and the diaphragm back side mechanism, the diaphragm sorting mechanism 4 comprises a good-product conveying line 60, a diaphragm sorting assembly 70 and a defective-product conveying line 80, good-product diaphragms are conveyed into the good-product conveying line 60 through the diaphragm sorting assembly 70, and defective-product diaphragms are conveyed into the defective-product conveying line 80 through the diaphragm sorting assembly 70.
Specifically, the membrane sorting assembly 70 includes a driving motor 701 and a sorting plate 702, the membrane reverse side detection mechanism 3 is communicated with the non-defective product conveying line 60 through the sorting plate 702, a rotating shaft 703 is arranged at the driving end of the driving motor 701, the sorting plate 702 is arranged on one side of the rotating shaft 703, the sorting plate 702 is a T-shaped sorting plate 702, the T-shaped sorting plate 702 is conveniently connected with the rotating shaft 703 and is conveniently communicated with the detection conveying line and the non-defective product conveying line 60, the motor drives the rotating shaft 703 to rotate so as to drive the sorting plate 702 to move upwards, and the non-defective product conveying line 80 is arranged below the sorting plate 702. When the diaphragm of substandard product is detected to positive detection mechanism 1 of diaphragm or diaphragm reverse side detection technique, thereby driving motor 701 drive pivot 703 rotates and control letter sorting board 702 lifting, thereby the disconnection detects the connection of transfer chain and non-defective products transfer chain 60, thereby the diaphragm of substandard product drops and transports on the substandard product transfer chain 80 of below, when the diaphragm is the non-defective product, driving motor 701 does not drive letter sorting board 702 lifting, thereby the diaphragm of non-defective product is sent to non-defective products transfer chain 60 through letter sorting board 702 and is transported away, thereby accomplish the letter sorting, whole process need not sort artificially, improve letter sorting efficiency.
In this embodiment, in order to facilitate the falling of the film to sort the defective products, the film sorting assembly 70 further includes a lower bin 704, the lower portion of the sorting plate 702 is provided with the lower bin 704, and the defective products enter the defective product conveying line 80 through the lower bin 704.
Whole testing process detects the diaphragm openly earlier, openly detects the back and overturns the diaphragm through diaphragm turn-over mechanism, then diaphragm reverse side detection mechanism detects the diaphragm reverse side, sorts through diaphragm letter sorting mechanism to detecting unqualified product, effectively classifies yields and substandard product, and the process of the detection of whole diaphragm detects the high efficiency, does not need the manual work to detect, and wrong piece rate is low, and diaphragm detection stability is high.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the description of such combinations is not exhaustive in the present specification only for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A high-efficient detection line of diaphragm which characterized in that: the film sorting machine sequentially comprises a film front side detection mechanism (1), a film turning mechanism (2), a film back side detection mechanism (3) and a film sorting mechanism (4); the membrane front side detection mechanism (1) and the membrane back side detection mechanism (3) respectively comprise a membrane conveying line (10) and a membrane detection module arranged above the membrane conveying line (10); the membrane overturning mechanism (2) is used for overturning the membrane detected by the membrane front side detecting mechanism (1) and sending the membrane to the membrane back side detecting mechanism (3); diaphragm letter sorting mechanism (4) are used for sorting the diaphragm that positive detection mechanism of diaphragm (1) and diaphragm reverse side mechanism detected, diaphragm letter sorting mechanism (4) are including non-defective products transfer chain (60), diaphragm letter sorting subassembly (70) and substandard product transfer chain (80), and the non-defective products diaphragm passes through diaphragm letter sorting subassembly (70) is sent into non-defective products transfer chain (60), and the substandard product diaphragm passes through diaphragm letter sorting subassembly (70) is sent into substandard product transfer chain (80).
2. The efficient membrane inspection line of claim 1, wherein: the film detection module comprises a transverse moving assembly (20) moving along the width direction of the film conveying line (10), the transverse moving assembly (20) is provided with a vertical moving assembly (30) capable of vertically moving along the transverse moving assembly, and the moving assembly is provided with a visual detection camera assembly (40) used for detecting whether the film is abnormal or not.
3. The efficient membrane inspection line of claim 2, wherein: the film detection module further comprises a machine frame (50), the machine frame (50) is provided with the transverse moving assembly (20), the transverse moving assembly (20) comprises a first motor (201), a first guide rail (202) and a first sliding block (203), and the first motor (201) drives the first sliding block (203) to slide along the first guide rail (202); the vertical moving assembly (30) comprises a second motor (301), a second guide rail (302) and a second sliding block (303), the second guide rail (302) is connected with the first sliding block (203), the second motor (301) drives the second sliding block (303) to slide along the second guide rail (302), and the second sliding block (303) is provided with the visual detection camera assembly (40).
4. The efficient membrane inspection line of claim 1, wherein: the membrane overturning mechanism (2) comprises a plurality of groups of rollers (200) arranged at the tail end of the membrane front side detection mechanism (1) and the starting end of the membrane back side detection mechanism (3).
5. A high efficiency detection line for membranes according to any of claims 1-4, wherein: diaphragm letter sorting subassembly (70) is including driving motor (701) and letter sorting board (702), diaphragm reverse side detection mechanism (3) with non-defective products transfer chain (60) pass through letter sorting board (702) intercommunication, driving motor (701) drive end is equipped with pivot (703), one side of pivot (703) is equipped with letter sorting board (702), thereby motor drive pivot (703) rotate the drive letter sorting board (702) shifts up, letter sorting board (702) below is equipped with defective products transfer chain (80).
6. The efficient membrane inspection line of claim 5, wherein: the membrane sorting assembly (70) further comprises a discharging bin (704), the discharging bin (704) is arranged below the sorting plate (702), and defective membranes enter the defective conveying line (80) through the discharging bin (704).
7. The efficient detection line for membranes according to claim 3, wherein: the second sliding block (303) is provided with a camera fixing frame (304), and the visual inspection camera assembly (40) is arranged on the camera fixing frame (304).
8. A high efficiency detection line for membranes according to any of claims 1-4, wherein: the membrane conveying line (10) comprises a negative pressure box (101) and a belt (102) with a plurality of micropores formed in the negative pressure box (101), and the negative pressure box (101) is composed of a vacuum rubber plate.
9. The efficient membrane inspection line of claim 1, wherein: the membrane detection modules are divided into two groups.
10. The efficient detection line for membranes according to claim 5, wherein: the sorting plate (702) is a T-shaped sorting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123226719.1U CN216460188U (en) | 2021-12-21 | 2021-12-21 | Efficient detection line for membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123226719.1U CN216460188U (en) | 2021-12-21 | 2021-12-21 | Efficient detection line for membrane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216460188U true CN216460188U (en) | 2022-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123226719.1U Active CN216460188U (en) | 2021-12-21 | 2021-12-21 | Efficient detection line for membrane |
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| Country | Link |
|---|---|
| CN (1) | CN216460188U (en) |
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2021
- 2021-12-21 CN CN202123226719.1U patent/CN216460188U/en active Active
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