CN216453297U - Intelligent processing and feeding production line for total mixed ration - Google Patents

Intelligent processing and feeding production line for total mixed ration Download PDF

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CN216453297U
CN216453297U CN202220132394.6U CN202220132394U CN216453297U CN 216453297 U CN216453297 U CN 216453297U CN 202220132394 U CN202220132394 U CN 202220132394U CN 216453297 U CN216453297 U CN 216453297U
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communicated
bin
feeding
scraper conveyor
finished product
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矫桂松
刘爱华
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Qingdao Jiaojie Machinery Co ltd
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Qingdao Jiaojie Machinery Co ltd
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Abstract

The utility model relates to a full intelligent processing production line of feeding of mixed ration, throw the material subassembly including the powder, the granule material is thrown the material subassembly, the concentrated material stores the batching subassembly, the mixed subassembly, the finished product storage subassembly, silage reclaimer and TMR ration and mixes the machine, the utility model discloses an unmanned silage reclaimer, and from taking weighing system, realize independently getting the material, the batching, pay-off to TMR ration mixes the machine, practiced thrift artifical material loading cost and fuel cost, promptly and promptly get promptly, do not have the secondary fermentation process, simultaneously, replace artifically through unmanned drive's skip car, practiced thrift manufacturing cost, spill the skip car can be real-time and control terminal bidirectional transmission data through vehicle-mounted computer at the in-process of feeding to whole intellectuality and the digitization of the production line of feeding have been realized.

Description

Intelligent processing and feeding production line for total mixed ration
Technical Field
The utility model belongs to the technical field of the feed processing equipment, specifically speaking relates to a production line is fed in intelligent processing of total mixed ration.
Background
At present, in the most advanced TMR (Total Mixed Rat ions) total Mixed ration system in China, concentrated feed and coarse feed are processed by crushing, raw materials stored in a proportioning bin are organized and produced by processing technologies such as proportioning, weighing, mixing and the like, all processing equipment is controlled by a computer in the whole process, and intelligent and digital production of a production line is preliminarily realized. However, the following problems still remain: 1. the coarse fodder enters a proportioning bin for storage through manual mechanical feeding, so that the labor and fuel costs are not saved; 2. the time for the coarse fodder (mainly silage) to enter a proportioning bin for later proportioning processing is longer, and secondary fermentation can be caused after the silage is contacted with air for a long time, so that the quality of the fodder is influenced; 3. finished products processed by the full-mixed ration preparation machine are fed by a manual driving mechanical material scattering vehicle, and intellectualization and digitization are not really achieved.
SUMMERY OF THE UTILITY MODEL
Aiming at various defects in the prior art, in order to solve the problems, the fully mixed ration intelligent processing and feeding production line is provided.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a full intelligent processing production line of feeding of mixed ration, throws the material subassembly, granule material and throws the material subassembly, the concentrated feed stores batching subassembly, mixing assembly, finished product storage subassembly, silage reclaimer and TMR ration and mixes the machine including the powder, the powder is thrown the material subassembly and is stored batching subassembly intercommunication with the concentrated feed, granule material is thrown the material subassembly and is stored batching subassembly intercommunication through crushing assembly and concentrated feed, the concentrated feed stores batching subassembly and stores subassembly intercommunication through mixing assembly and finished product, silage reclaimer is unmanned silage reclaimer, and is equipped with weighing system on the silage reclaimer, silage reclaimer transports silage from the coarse fodder storehouse to TMR ration and mixes the machine, finished product storage subassembly mixes the machine intercommunication with TMR ration.
Further, the powder feeding assembly comprises a powder feeding port, a first scraper conveyor and a first elevator, the powder feeding port is communicated with a feeding port of the first scraper conveyor, and a discharging port of the first scraper conveyor is communicated with the first elevator.
Further, the granule material feeding assembly comprises a granule feeding port, a second scraper conveyor and a second elevator, the granule feeding port is communicated with a feeding port of the second scraper conveyor, and a discharging port of the second scraper conveyor is communicated with the second elevator.
Further, crushing unit is including the precleaner, smashes storehouse, rubbing crusher, material seal auger and third lifting machine, the precleaner is located the feed inlet that smashes the storehouse, and smashes the discharge gate and the rubbing crusher intercommunication in storehouse, the discharge gate of rubbing crusher passes through material seal auger and third lifting machine intercommunication, the discharge gate of second lifting machine is located the precleaner top.
Further, the concentrate is stored the batching subassembly and is included distributor, concentrate storage bin, proportioning bins, third scraper conveyor and fourth lifting machine, the discharge gate and the distributor intercommunication of first lifting machine, concentrate storage bin is equipped with a plurality ofly, and a plurality of concentrates storage bin equally divide do not communicate with the distributor, the discharge gate of third lifting machine stores the bin intercommunication through first electric valve and concentrate, the discharge gate in concentrate storage bin communicates through batching auger and proportioning bins, the discharge gate of proportioning bins passes through third scraper conveyor and fourth lifting machine intercommunication.
Further, a batching scale is arranged in the batching bin.
Further, the mixing component comprises a mixing bin, a mixer, a fourth scraper conveyor and a fifth lifting machine, a discharge port of the fourth lifting machine is communicated with a feed inlet of the mixing bin, the discharge port of the mixer is communicated with the fifth lifting machine through the fourth scraper conveyor, and the mixer is communicated with an additive feeding port.
Furthermore, pulse dust collectors are arranged above the powder feeding port, the particle feeding port, the additive feeding port and the material sealing auger.
Further, the finished product storage assembly comprises a fifth scraper conveyor and a finished product bin, the feed inlet of the fifth scraper conveyor is communicated with the discharge port and the distributor of the fifth hoister respectively, the finished product bin is provided with a plurality of finished product bins, the finished product bins are divided into finished product bin groups, each finished product bin group is communicated with the discharge port of the fifth scraper conveyor through the sub-scraper conveyor, and each finished product bin is communicated with the discharge port of the sub-scraper conveyor.
Further, the discharge hole of the finished product bin is communicated with the TMR daily ration mixer through a finished product discharge auger.
Further, the TMR daily ration mixer is provided with a plurality of TMR daily ration mixers, and the number of the TMR daily ration mixers is the same as that of the finished product warehouse groups.
Further, a second electric valve is arranged between the feed inlet of the finished product bin and the discharge outlet of the sub scraper conveyor.
Furthermore, a material scattering vehicle is arranged at a discharge port of the TMR daily ration mixing machine, is unmanned and is used for conveying the feed formed by mixing the TMR daily ration mixing machine to a livestock house.
Further, first scraper conveyor, first lifting machine, second scraper conveyor, second lifting machine, rubbing crusher, material seal auger, third lifting machine, third scraper conveyor, fourth lifting machine, first electric valve, batching auger, batching scale, blendor, fourth scraper conveyor, fifth lifting machine, fifth scraper conveyor, sub-scraper conveyor, finished product ejection of compact auger, TMR daily ration mix machine, second electric valve, spill skip, silage reclaimer all are connected with control terminal communication.
The utility model has the advantages that:
1. through driverless silage reclaimer, and from taking weighing system, realize independently getting material, batching, pay-off to TMR daily ration mix machine, practiced thrift artifical material loading cost and fuel cost, promptly get promptly, do not have the secondary fermentation process.
2. The unmanned material scattering vehicle replaces manpower, so that the production cost is saved, and the material scattering vehicle can transmit data with the control terminal in a two-way manner in real time through the vehicle-mounted computer in the feeding process, so that all intelligentization and digitization of the feeding production line are realized.
3. Automatic control is realized through the control terminal, so that standardized, digitalized and intelligent management of pasture equipment is facilitated, and the breeding cost is reduced.
Drawings
Fig. 1 is a top view of the present invention;
FIG. 2 is a schematic process flow diagram of the present invention;
in the drawings: 100-powder feeding component, 200-granular material feeding component, 300-crushing component, 400-fine material storage and batching component, 500-mixing component, 600-finished product storage component, 700-TMR (total mixed ration) mixer, 800-silage reclaimer and 900-material scattering vehicle;
101-powder feeding port, 102-first scraper conveyer, 103-first elevator, 201-particle feeding port, 202-second scraper conveyer, 203-second elevator, 301-primary cleaning sieve, 302-pulverizer, 303-material sealing auger, 304-third elevator, 401-distributor, 402-fine material storage bin, 403-batching auger, 404-batching bin, 405-third scraper conveyer, 406-fourth elevator, 501-mixing bin, 502-mixer, 503-fourth scraper conveyer, 504-fifth elevator, 601-fifth scraper conveyer, 602-sub scraper conveyer, 603-finished product bin and 604-finished product discharging auger.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following description, together with the drawings of the present invention, clearly and completely describes the technical solution of the present invention, and based on the embodiments in the present application, other similar embodiments obtained by those skilled in the art without creative efforts shall all belong to the protection scope of the present application. In addition, directional terms such as "upper", "lower", "left", "right", etc. in the following embodiments are directions with reference to the drawings only, and thus, the directional terms are used for illustrating the present invention and not for limiting the present invention.
The present invention will be further described with reference to the accompanying drawings and preferred embodiments.
The first embodiment is as follows:
as shown in fig. 1-2, an intelligent processing and feeding production line for total mixed ration comprises a powder feeding assembly 100, a granular material feeding assembly 200, a concentrated material storage and batching assembly 400, a mixing assembly 500, a finished product storage assembly 600, an ensiling and fetching machine 800 and a TMR ration mixer 700, wherein the powder feeding assembly 100 is communicated with the concentrated material storage and batching assembly 400, the granular material feeding assembly 200 is communicated with the concentrated material storage and batching assembly 400 through a crushing assembly 300, the concentrated material storage and batching assembly 400 is communicated with the finished product storage assembly 600 through the mixing assembly 500, the ensiling and fetching machine 800 is an unmanned ensiling and fetching machine, a weighing system is arranged on the ensiling and fetching machine 800, the ensiling and fetching machine 800 transports ensiling from a coarse fodder storehouse to the TMR ration mixer 700, and the finished product storage assembly 600 is communicated with the TMR ration mixer 700. Through unmanned silage reclaimer 800, and from taking weighing system, realize independently getting material, batching, pay-off to TMR daily ration mix machine 700, practiced thrift artifical material loading cost and fuel cost, promptly get promptly, do not have the secondary fermentation process.
The powder feeding assembly 100 comprises a powder feeding port 101, a first scraper conveyor 102 and a first lifter 103, wherein the powder feeding port 101 is communicated with a feeding port of the first scraper conveyor 102, and a discharging port of the first scraper conveyor 102 is communicated with the first lifter 103.
The particle feeding assembly 200 comprises a particle feeding port 201, a second scraper conveyor 202 and a second elevator 203, wherein the particle feeding port 201 is communicated with a feeding port of the second scraper conveyor 202, and a discharging port of the second scraper conveyor 202 is communicated with the second elevator 203.
Crushing unit 300 is including the primary cleaning sieve 301, smashes storehouse, rubbing crusher 302, material seal auger 303 and third lifting machine 304, the primary cleaning sieve 301 is located the feed inlet in crushing storehouse, and smashes the discharge gate and rubbing crusher 302 intercommunication in storehouse, the discharge gate of rubbing crusher 302 is through material seal auger 303 and third lifting machine 304 intercommunication, the discharge gate of second lifting machine 203 is located the primary cleaning sieve 301 top.
The concentrate storage batching assembly 400 comprises a distributor 401, a concentrate storage bin 402, a batching bin 404, a third scraper conveyor 405 and a fourth hoister 406, the discharge port of the first hoister 103 is communicated with the distributor 401, the concentrate storage bin 402 is provided with a plurality of parts, a plurality of concentrate storage bins 402 are equally divided into parts respectively communicated with the distributor 401, the discharge port of the third hoister 304 is communicated with the concentrate storage bin 402 through a first electric valve, the discharge port of the concentrate storage bin 402 is communicated with the batching bin 404 through a batching auger 403, the discharge port of the batching bin 404 is communicated with the fourth hoister 406 through the third scraper conveyor 405, and a batching scale is arranged in the batching bin 404.
The mixing assembly 500 comprises a mixing bin 501, a mixer 502, a fourth scraper conveyor 503 and a fifth hoister 504, a discharge hole of the fourth hoister 406 is communicated with a feed hole of the mixing bin 501, a discharge hole of the mixer 502 is communicated with the fifth hoister 504 through the fourth scraper conveyor 503, and the mixer 502 is communicated with an additive feed inlet.
And pulse dust collectors are arranged above the powder feeding port 101, the particle feeding port 201, the additive feeding port and the material sealing packing auger 303.
The finished product storage assembly 600 comprises a fifth scraper conveyor 601 and a finished product bin 603, the feed inlet of the fifth scraper conveyor 601 is communicated with the discharge outlet of the fifth elevator 504 and the distributor 401 respectively, the finished product bin 603 is provided with a plurality of finished product bins 603, the finished product bins 603 are divided into finished product bin groups, each finished product bin group is communicated with the discharge outlet of the fifth scraper conveyor 601 through a sub scraper conveyor 602, each finished product bin is communicated with the discharge outlet of the sub scraper conveyor 602, and a second electric valve is arranged between the feed inlet of the finished product bin 603 and the discharge outlet of the sub scraper conveyor 602.
The discharge port of the finished product bin 603 is communicated with the TMR daily ration mixer 700 through a finished product discharge auger 604, the TMR daily ration mixer 700 is provided with a plurality of TMR daily ration mixers 700, and the number of the TMR daily ration mixers 700 is the same as that of the finished product bin groups. A material scattering vehicle 900 is arranged at the discharge outlet of the TMR daily ration mixer 700, and the material scattering vehicle 900 is an unmanned material scattering vehicle and is used for conveying feed formed by mixing the TMR daily ration mixer 700 to a livestock house. The unmanned material scattering vehicle 900 replaces manpower, production cost is saved, and the material scattering vehicle 900 can transmit data with the control terminal in a two-way mode in real time through a vehicle-mounted computer in the feeding process, so that all intelligentization and digitization of the feeding production line are achieved.
The first scraper conveyor 102, the first elevator 103, the second scraper conveyor 202, the second elevator 203, the crusher 302, the material sealing auger 303, the third elevator 304, the third scraper conveyor 405, the fourth elevator 406, the first electric valve, the material mixing auger 403, the material mixing scale, the material mixing machine 502, the fourth scraper conveyor 503, the fifth elevator 504, the fifth scraper conveyor 601, the sub scraper conveyor 602, the finished product discharging auger 604, the TMR daily ration mixing machine 700, the second electric valve, the material scattering vehicle 900 and the ensiling material taking machine 800 are all in communication connection with the control terminal, automatic control is realized through the control terminal, standardization, data and intelligent management of pasture equipment are facilitated, and the breeding cost is reduced.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.

Claims (9)

1. The utility model provides a full-mixing daily ration intelligent processing production line of feeding which characterized in that, including the powder throw material subassembly, the granule material throw the material subassembly, the concentrate stores batching subassembly, mixing assembly, finished product storage subassembly, silage reclaimer and TMR daily ration and mixes the machine, the powder is thrown the material subassembly and is stored batching subassembly intercommunication with the concentrate, the granule material is thrown the material subassembly and is stored batching subassembly intercommunication with the concentrate through crushing assembly, the concentrate stores batching subassembly and stores subassembly intercommunication with the finished product through mixing assembly, silage reclaimer is unmanned silage reclaimer, and is equipped with weighing system on the silage reclaimer, silage reclaimer transports silage from the coarse fodder storehouse to TMR daily ration and mixes the machine intercommunication, finished product storage subassembly and TMR daily ration mix the machine intercommunication.
2. The intelligent processing and feeding production line for full-mixed ration according to claim 1, wherein the powder feeding assembly comprises a powder feeding port, a first scraper conveyor and a first elevator, the powder feeding port is communicated with a feeding port of the first scraper conveyor, and a discharging port of the first scraper conveyor is communicated with the first elevator.
3. The intelligent processing and feeding production line for full-mixed ration according to claim 2, wherein the granular material feeding assembly comprises a granular feeding port, a second scraper conveyor and a second elevator, the granular feeding port is communicated with a feeding port of the second scraper conveyor, and a discharging port of the second scraper conveyor is communicated with the second elevator.
4. The intelligent processing and feeding production line for full-mixed ration according to claim 3, wherein the crushing assembly comprises a primary cleaning sieve, a crushing bin, a crusher, a material sealing auger and a third elevator, the primary cleaning sieve is positioned at a feeding port of the crushing bin, a discharging port of the crushing bin is communicated with the crusher, a discharging port of the crusher is communicated with the third elevator through the material sealing auger, and a discharging port of the second elevator is positioned above the primary cleaning sieve.
5. The intelligent processing and feeding production line of full-mixed ration according to claim 4, characterized in that the concentrate storage and batching component comprises a distributor, a concentrate storage bin, a batching bin, a third scraper conveyor and a fourth hoister, wherein a discharge port of the first hoister is communicated with the distributor, the concentrate storage bin is provided with a plurality of concentrate storage bins, the concentrate storage bins are respectively communicated with the distributor, a discharge port of the third hoister is communicated with the concentrate storage bin through a first electric valve, the discharge port of the concentrate storage bin is communicated with the batching bin through a batching auger, and the discharge port of the batching bin is communicated with the fourth hoister through the third scraper conveyor.
6. The intelligent processing and feeding production line for full-mixed ration according to claim 5, wherein the mixing assembly comprises a mixing bin, a mixer, a fourth scraper conveyor and a fifth hoister, a discharge port of the fourth hoister is communicated with a feed port of the mixing bin, a discharge port of the mixer is communicated with the fifth hoister through the fourth scraper conveyor, and the mixer is communicated with an additive feed port.
7. The intelligent processing and feeding production line for full-mixed ration according to claim 6, wherein the finished product storage assembly comprises a fifth scraper conveyor and a finished product bin, a feed inlet of the fifth scraper conveyor is respectively communicated with a discharge outlet and a distributor of a fifth hoister, a plurality of finished product bins are arranged, the finished product bins are uniformly divided into finished product bin groups, each finished product bin group is communicated with a discharge outlet of the fifth scraper conveyor through a sub-scraper conveyor, and each finished product bin is communicated with a discharge outlet of the sub-scraper conveyor.
8. The intelligent processing and feeding production line for total mixed ration according to claim 7, wherein the discharge port of the finished product bin is communicated with a TMR (total mixed ration) mixer through a finished product discharge auger, the number of the TMR mixers is multiple, and the number of the TMR mixers is the same as that of the finished product bin groups.
9. The intelligent processing and feeding production line for total mixed ration according to any one of claims 1-8, wherein a material scattering vehicle is arranged at a discharge port of the TMR ration mixer, and the material scattering vehicle is an unmanned material scattering vehicle.
CN202220132394.6U 2022-01-19 2022-01-19 Intelligent processing and feeding production line for total mixed ration Active CN216453297U (en)

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CN202220132394.6U CN216453297U (en) 2022-01-19 2022-01-19 Intelligent processing and feeding production line for total mixed ration

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CN202220132394.6U CN216453297U (en) 2022-01-19 2022-01-19 Intelligent processing and feeding production line for total mixed ration

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CN216453297U true CN216453297U (en) 2022-05-10

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