CN216440888U - High-efficiency 90-degree spray gun structure - Google Patents
High-efficiency 90-degree spray gun structure Download PDFInfo
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- CN216440888U CN216440888U CN202122514927.5U CN202122514927U CN216440888U CN 216440888 U CN216440888 U CN 216440888U CN 202122514927 U CN202122514927 U CN 202122514927U CN 216440888 U CN216440888 U CN 216440888U
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- paint
- spray gun
- valve plate
- discharge port
- pipeline
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- 239000007921 spray Substances 0.000 title claims abstract description 73
- 239000003973 paint Substances 0.000 claims abstract description 105
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 8
- 238000000889 atomisation Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 9
- 230000003044 adaptive effect Effects 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 description 12
- 238000000576 coating method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
The utility model provides a high-efficiency 90-degree spray gun structure, which comprises: the spray gun, the valve plate connecting seat, the paint can joint and the paint can; the discharge port of the paint tank is connected with a paint tank joint, and a paint guide pipe for communicating the discharge port of the paint tank with the feed port of the spray gun is arranged in the valve plate; the valve plate connecting seat includes: a support body, a I-shaped reinforcing beam and a disc-shaped mounting seat. The spray gun is simpler and more reasonable in structure due to the structural design, is more adaptive to the robot body, and is convenient to install, maintain and replace a paint can; the overall appearance of the spray gun structure is reduced, and the movement is more flexible and reliable; the design of the pipeline inside the valve plate reduces the trouble of external connecting pipes, reduces the external pipelines and makes the appearance more beautiful; the 90-degree spray gun structure can reduce singular points of the robot, reduce the motion range of the robot and increase the working efficiency.
Description
Technical Field
The utility model belongs to the technical field of automatic spraying equipment, and particularly relates to a high-efficiency 90-degree spray gun structure.
Background
In the automobile coating process, the application of a spraying robot is more and more extensive, the spraying robot is an industrial robot capable of automatically spraying paint or other coatings, and the spraying robot mainly comprises a robot body, a computer and a corresponding control system. The paint spraying robot has the obvious advantages that various vehicle types can be produced on the same production line in a mixed mode, and the automation degree and the production efficiency of coating are improved.
Among them, the spray gun is one of important components of a robot body, which is a device using a liquid or compressed air as power to rapidly release. The position design of the paint can that uses of the spray gun that uses at present uses on the robot body has certain problem, for example often takes place to interfere with other parts of robot, and paint can exit position is less than the spray gun mouth, leads to the interior lacquer of jar to be utilized completely. And the spray gun main part passes through oil pipe and is connected with the lacquer jar, and trachea and oil pipe majority all distribute around the spray gun, and the wiring is in disorder, influences the accuracy that the spray gun removed, and brings certain difficulty for the maintenance. In addition, the existing spray gun has a large structural size and complex connection, cannot adapt to various types of spraying robots, and is difficult to operate and assemble.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a high-efficiency 90-degree spray gun structure. The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
The utility model adopts the following technical scheme:
in some alternative embodiments, there is provided a high efficiency 90 ° lance construction comprising: the spray gun still includes: the valve plate, the valve plate connecting seat, the paint can joint and the paint can; the spray gun is arranged at the bottom of the valve plate, the paint can connector and the valve plate connecting seat are arranged on the side surface of the valve plate, a discharge port of the paint can is connected with the paint can connector, and a paint guide pipe for communicating the discharge port of the paint can with a feed port of the spray gun is arranged in the valve plate; the valve plate connecting seat includes: the disc-shaped reinforcing beam is arranged on the side face of the supporting body, and the disc-shaped mounting seat and the valve plate are respectively arranged at two ends of the supporting body.
Further, the valve plate connecting seat further comprises: an assist mechanism provided on the support body and the drum reinforcement beam; the assist mechanism includes: the two T-shaped pipes are symmetrically arranged and connected through an extension pipe, and two ends of the extension pipe respectively extend into the two T-shaped pipes.
Further, the bottom surface of valve plate is seted up and is used for holding the installation cavity of spray gun, the side of valve plate sets up the mount table, set up the slope mesa on the mount table, set up the screw hole on the slope mesa, the one end that the paint can connects with screw hole on the slope mesa is connected, the other end with the discharge gate of paint can is connected.
Further, the paint can joint includes: a connector body; the joint is provided with a discharge port accommodating cavity and a material passing channel in the main body, the discharge port accommodating cavity is communicated with the material passing channel, and the discharge port of the paint can extends into the discharge port accommodating cavity.
Further, the accent department in discharge gate holding chamber is provided with the fixture block, just set up on the chamber wall in discharge gate holding chamber and hang the platform, hang the platform with form the locking draw-in groove between the fixture block, set up on the discharge gate of lacquer jar with the arch of locking draw-in groove adaptation.
Furthermore, the valve plate is further provided with a screw hole, and the spray gun is fixed at the bottom of the valve plate through a screw and a cylindrical pin.
Furthermore, an atomization pipeline, a paint quantity adjusting pipeline and a sector adjusting pipeline are arranged in the valve plate, and an air inlet is formed in the valve plate at the position corresponding to the atomization pipeline, the paint quantity adjusting pipeline and the sector adjusting pipeline; one end of the atomization pipeline, one end of the paint quantity adjusting pipeline and one end of the sector adjusting pipeline are communicated with the atomization port, the paint quantity adjusting port and the sector adjusting port of the spray gun respectively, and the other end of the atomization pipeline, the paint quantity adjusting pipeline and the sector adjusting port are communicated with the air inlet.
The utility model has the following beneficial effects:
1. the spray gun, the valve plate, the paint tank joint, the valve plate connecting seat and the paint tank are structurally designed, so that the spray gun is simpler and more reasonable in structure, is more adaptive to the robot body and is convenient to mount, maintain and replace the paint tank;
2. the overall appearance of the spray gun structure is reduced, and the movement is more flexible and reliable;
3. the design of the pipeline inside the valve plate reduces the trouble of external connecting pipes, reduces the external pipelines and makes the appearance more beautiful;
4. the 90-degree spray gun structure can reduce singular points of the robot, reduce the motion range of the robot and increase the working efficiency.
Drawings
FIG. 1 is a schematic structural view of a high efficiency 90 degree spray gun configuration of the present invention;
FIG. 2 is a schematic front view of a high efficiency 90 spray gun configuration of the present invention;
FIG. 3 is a side schematic view of a high efficiency 90 spray gun configuration of the present invention;
FIG. 4 is a top plan view of a high efficiency 90 spray gun configuration of the present invention;
FIG. 5 is a perspective view of the paint can fitting of the present invention;
FIG. 6 is a schematic view of the internal structure of the paint can end of the present invention;
FIG. 7 is a schematic view of the connection of the paint can connector of the present invention to the paint can outlet;
FIG. 8 is a schematic view of a paint conduit of the present invention;
FIG. 9 is a schematic view of an atomization circuit of the present invention;
FIG. 10 is a schematic view of a paint quantity adjusting line according to the present invention;
FIG. 11 is a schematic view of a sector adjustment circuit of the present invention;
fig. 12 is a schematic structural view of the assist mechanism of the present invention.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments of the utility model to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. The examples merely typify possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in or substituted for those of others.
As shown in fig. 1-12, in some illustrative embodiments, the present invention provides a high efficiency 90 ° lance construction comprising: spray gun 1, valve plate 2, valve plate connecting seat 14, paint can joint 3 and paint can 4.
Paint can connects 3 and valve plate connecting seat 14 setting in the side of valve plate 2, connects through valve plate 2 and paint can joint 3 between spray gun 1 and the paint can 4 to replace current spray gun to be located the outside oil pipe and the trachea of rifle body. The bottom surface of valve plate 2 is seted up and is used for holding mounting chamber 201 of spray gun 1, and when spray gun 1 was installed in the bottom of valve plate 2, a part of spray gun 1 was located mounting chamber 201 to each interface on the spray gun 1 and the pipeline that sets up on the valve plate 2 switch-on.
The side of valve plate 2 sets up mount table 5, sets up slope mesa 501 on the mount table 5, and the contained angle of slope mesa 501 and horizontal plane is 45, and the paint can connects the axis perpendicular to slope mesa 501 of 3 and paint can 4. Set up screw hole 502 on the slope mesa 501, the external screw thread is seted up to the one end that paint can connects 3 and mount table 5 to be connected, consequently, paint can connects 3 and is connected through helicitic texture with valve plate 2. One end of the paint can connector 3 is connected with a threaded hole 502 on the inclined table surface 501, and the other end of the paint can connector is connected with a discharge hole 401 of the paint can 4, so that paint in the paint can 4 can smoothly enter the valve plate 2 through the paint can connector 3 and then enter the spray gun 1, and the trouble of external connection pipe is eliminated.
As shown in fig. 5-7, the paint can end 3 includes: a fitting body 301. The connector main body 301 is provided with a discharge port accommodating cavity 302 and a material passing channel 303, and the discharge port accommodating cavity 302 is communicated with the material passing channel 303. The discharge port accommodating cavity 302 is used for accommodating a discharge port 401 of the paint can 4, and when the paint can 4 is mounted on the paint can connector 3, the discharge port 401 of the paint can 4 extends into the discharge port accommodating cavity 302. One end of the joint main body 301, provided with the material passing channel 303, is provided with an external thread to be connected with a threaded hole 502 formed in an inclined table surface 501.
Two clamping blocks 304 are symmetrically arranged at the opening of the discharge port accommodating cavity 302, a suspension table 305 is arranged on the cavity wall of the discharge port accommodating cavity 302, and a locking clamping groove 306 is formed between the suspension table 305 and the clamping blocks 304. Set up the protruding 402 with locking draw-in groove 306 adaptation on the discharge gate 401 of paint can 4, when needs install paint can 4, fill in discharge gate holding chamber 302 with paint can 4's discharge gate 401, protruding 402 slides in from the vacancy between two fixture blocks 304 when filling in, rotate paint can 4 when paint can 4's discharge gate 401 supports in discharge gate holding chamber 302 and punishment in advance passageway 303 hookup location department, make protruding 402 get into in the locking draw-in groove 306, thereby accomplish paint can and connect 3 and paint can 4 between fixed.
As shown in fig. 1, 2, 3, 4, and 12, valve plate connecting seat 14 includes: a support body 141, a i-shaped reinforcing beam 142 and a disc-shaped mounting 143 to facilitate mounting of the spray gun structure of the present invention on the spray coating robot. An i-shaped reinforcing beam 142 is provided at a side of the support body 141 to increase strength and stability of the torch structure, and one end of the i-shaped reinforcing beam 142 is fixed at a side of the valve plate 2 by a screw and the other end is fixed at a disc-shaped mounting seat 143 by a screw. The disc-shaped mounting seat 143 and the valve plate 2 are respectively disposed at both ends of the support body 141, and are specifically fixed to the painting robot by bolts. Spray gun 1 sets up in the bottom of valve plate 2, and the spraying mouth is down for the spray gun structure is 90 perpendicular downward spray paints, and the whole appearance of spray gun has reduced, and it is more nimble reliable to move, and the motion range of robot has also reduced, increases work efficiency. Therefore, the structural design of the spray gun 1, the valve plate 2, the paint can connector 3, the valve plate connecting seat 14 and the paint can 4 enables the spray gun structure to be simpler and more reasonable, the spray gun structure is more adaptive to the robot body, the integral installation of the spray gun is convenient on a spraying robot, and the integral structural design is convenient for maintenance and replacement of the paint can.
As shown in fig. 12, valve plate connecting seat 14 further includes: and an auxiliary mechanism 15. The support body 141 and the i-shaped reinforcing beam 142 are provided with auxiliary mechanisms 15, and the auxiliary mechanisms 15 are used for adjusting the lengths of the support body 141 and the i-shaped reinforcing beam 142 to adapt to different models of spraying robots. The assist mechanism 15 includes: an extension pipe 151 and two T-shaped pipes 152 symmetrically arranged. For the convenience of adjustment, the support body 141 and the i-shaped reinforcement beam 142 are formed by butt-jointing a left part and a right part, grooves for accommodating the T-shaped pipes 152 are formed on the support body 141 and the i-shaped reinforcement beam 142, and the mouths of the T-shaped pipes 152 are located at the disconnected sections. The two T-shaped tubes 152 are connected by the extension tube 151, that is, both ends of the extension tube 151 are respectively inserted into the two T-shaped tubes 152, thereby facilitating the elongation of the support body 141 and the i-shaped reinforcement beam 142. The structural design has the advantages of easy adjustment, easy operation and stable structure.
As shown in fig. 8, a paint conduit 6 is provided in the valve plate 2 for communicating the paint can outlet 401 with the gun inlet 10. Paint conduit 6 communicates with threaded bore 502 at one end and mounting cavity 201 at the other end. When the spray gun 1 is installed at the bottom of the valve plate 2, the spray gun feed inlet 10 is in butt joint with the paint guide pipe 6, and finally the discharge port 401 of the paint tank 4, the material passing channel 303, the threaded hole 502, the paint guide pipe 6 and the spray gun feed inlet 10 are connected in series to form a passage, so that paint in the paint tank 4 can smoothly enter the spray gun, and the trouble of external connection pipes is eliminated through the direct connection structure.
As shown in fig. 9-11, an atomizing pipeline 7, a paint quantity adjusting pipeline 8 and a sector adjusting pipeline 9 are provided in the valve plate 2, three air inlets 11 are provided in the valve plate 2 at positions corresponding to the atomizing pipeline 7, the paint quantity adjusting pipeline 8 and the sector adjusting pipeline 9, that is, the three air inlets 11 are respectively communicated with the atomizing pipeline 7, the paint quantity adjusting pipeline 8 and the sector adjusting pipeline 9. When the spray gun 1 is arranged at the bottom of the valve plate 2, the atomization port 101 of the spray gun 1 is communicated with the atomization pipeline 7, the paint quantity adjusting port 102 of the spray gun 1 is communicated with the paint quantity adjusting pipeline 8, and the fan surface adjusting port 103 of the spray gun 1 is communicated with the fan surface adjusting pipeline 9. The design can replace the external air pipe of the existing spray gun body, the trouble of external connection pipe is reduced, meanwhile, the maintenance and the investigation are convenient, the pipeline winding between adjacent devices in the operation process can be avoided, and the installation mode is simplified. Wherein, the control is that each pipeline is controlled independently through an external electromagnetic valve group.
Preferably, the paint can 4 of the present invention is disposed obliquely, and particularly, the bottom of the paint can 4 is higher than the discharge port 401 of the paint can 4. The paint can 4 is arranged obliquely above the spray gun 1 at an angle of 45 degrees. Above-mentioned structural design can guarantee that paint can 4 does not take place to interfere with other parts of spraying robot, can guarantee to utilize the paint vehicle in paint can 4 completely moreover, avoids the wasting of resources.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, simplifications and equivalents which do not depart from the spirit and principle of the present invention should be construed as being included in the scope of the present invention.
Claims (7)
1. A high efficiency 90 ° spray gun construction comprising: the spray gun, its characterized in that still includes: the valve plate, the valve plate connecting seat, the paint can joint and the paint can; the spray gun is arranged at the bottom of the valve plate, the paint can connector and the valve plate connecting seat are arranged on the side surface of the valve plate, a discharge port of the paint can is connected with the paint can connector, and a paint guide pipe for communicating the discharge port of the paint can with a feed port of the spray gun is arranged in the valve plate; the valve plate connecting seat includes: the disc-shaped reinforcing beam is arranged on the side face of the supporting body, and the disc-shaped mounting seat and the valve plate are respectively arranged at two ends of the supporting body.
2. A high efficiency 90 ° spray gun construction according to claim 1 wherein said valve plate connecting seat further comprises: an assist mechanism provided on the support body and the drum reinforcement beam; the assist mechanism includes: the two T-shaped pipes are symmetrically arranged and connected through an extension pipe, and two ends of the extension pipe respectively extend into the two T-shaped pipes.
3. The 90-degree high-efficiency spray gun structure according to claim 2 is characterized in that a mounting cavity for accommodating the spray gun is formed in the bottom surface of the valve plate, a mounting table is arranged on the side surface of the valve plate, an inclined table top is formed in the mounting table, a threaded hole is formed in the inclined table top, one end of the paint can connector is connected with the threaded hole in the inclined table top, and the other end of the paint can connector is connected with a discharge hole of the paint can.
4. A high efficiency 90 ° spray gun construction according to claim 3 wherein said paint can coupling comprises: a connector body; the joint is provided with a discharge port accommodating cavity and a material passing channel in the main body, the discharge port accommodating cavity is communicated with the material passing channel, and the discharge port of the paint can extends into the discharge port accommodating cavity.
5. The high-efficiency 90-degree spray gun structure according to claim 4, wherein a clamping block is arranged at a cavity opening of the discharge port accommodating cavity, a suspension table is arranged on the cavity wall of the discharge port accommodating cavity, a locking clamping groove is formed between the suspension table and the clamping block, and a protrusion matched with the locking clamping groove is arranged on a discharge port of the paint can.
6. A high efficiency 90 degree spray gun structure as claimed in claim 5 wherein said valve plate is further provided with screw holes, said spray gun is fixed to the bottom of said valve plate by screws and cylindrical pins.
7. The 90-degree high-efficiency spray gun structure according to claim 6 is characterized in that an atomization pipeline, a paint quantity adjusting pipeline and a fan surface adjusting pipeline are arranged in the valve plate, and the valve plate is provided with an air inlet at a position corresponding to the atomization pipeline, the paint quantity adjusting pipeline and the fan surface adjusting pipeline; one end of the atomization pipeline, one end of the paint quantity adjusting pipeline and one end of the sector adjusting pipeline are communicated with the atomization port, the paint quantity adjusting port and the sector adjusting port of the spray gun respectively, and the other end of the atomization pipeline, the paint quantity adjusting pipeline and the sector adjusting port are communicated with the air inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122514927.5U CN216440888U (en) | 2021-10-19 | 2021-10-19 | High-efficiency 90-degree spray gun structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122514927.5U CN216440888U (en) | 2021-10-19 | 2021-10-19 | High-efficiency 90-degree spray gun structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216440888U true CN216440888U (en) | 2022-05-06 |
Family
ID=81349280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122514927.5U Active CN216440888U (en) | 2021-10-19 | 2021-10-19 | High-efficiency 90-degree spray gun structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216440888U (en) |
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2021
- 2021-10-19 CN CN202122514927.5U patent/CN216440888U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 318000, Room 101, Building 2, No. 926 Zechu Road, Zeguo Town, Wenling City, Taizhou City, Zhejiang Province (self declared) Patentee after: Cloud Curve (Taizhou) Robotics Co.,Ltd. Address before: Room 209, 2nd floor, block C, building 19, 5th Ring Road, 35 dahuangzhuang, Chaoyang District, Beijing Patentee before: Beijing Curve Intelligent Equipment Co.,Ltd. |