CN214975019U - Transfer type quick color changing module - Google Patents
Transfer type quick color changing module Download PDFInfo
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- CN214975019U CN214975019U CN202120298480.XU CN202120298480U CN214975019U CN 214975019 U CN214975019 U CN 214975019U CN 202120298480 U CN202120298480 U CN 202120298480U CN 214975019 U CN214975019 U CN 214975019U
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Abstract
The utility model discloses a transfer formula trades look module fast belongs to mechanical spraying technical field, insert module, be responsible for paint access module and branch pipe paint output module including the air that connects gradually, solvent access module, branch pipe paint output module keeps away from the one end of being responsible for paint access module and is connected with the paint voltage regulator through third intermediate junction assembly. The utility model discloses a transfer formula trades look module fast combines the optimal design of transfer formula trades look module fast, realizes that main line and branch pipe way are relatively independent, can accomplish following function: the branch pipelines can be independently injected with paint according to production requirements; the branch pipeline paint pressure is uniformly and automatically adjusted in a remote way; the branch pipeline can be cleaned independently when no production task exists; the branch pipeline can clean and release the pressure of the internal paint before maintenance operation; the quick color changing function of the branch pipeline is realized.
Description
Technical Field
The utility model discloses a transfer formula trades look module fast belongs to mechanical spraying technical field.
Background
The traditional paint conveying pipeline of the automobile spraying production line mostly adopts a solution mode that a stainless steel paint main pipe is laid along the periphery of a spraying line, a thin stainless steel branch pipeline is welded by a hole below a spraying station (paint taking point) so as to shunt paint to the position nearby, and then the paint is decompressed by a decompression valve and then connected to a manual spray gun or a color changing valve body interface of a robot by using a hose. But also some problems and disadvantages are exposed under higher market demands:
1) the branch pipelines need to be filled with paint in real time and circulated, and cannot be independently filled with paint according to production requirements, so that kinetic energy is wasted.
2) The branch pipe paint pressure needs to be manually adjusted one by one, which is time-consuming, labor-consuming and difficult to be accurate.
3) The branch pipelines cannot be cleaned independently, and the branch pipelines and the main pipeline are directly communicated, so that the whole pipe network is required to be cleaned together.
4) The difficulty of maintenance is caused by the fact that paint cannot be injected and cleaned independently, and when a branch pipeline breaks down, maintenance with pressure or paint is often needed, and certain dangerousness exists.
5) If the color needs to be adjusted, the whole pipe network needs to be soaked and circularly washed by using a solvent, usually lasts for 1-2 weeks, and does not meet the requirement of flexible production.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a transfer formula trades look module fast, this structural combination transfer formula trades the optimal design of look module fast, realizes main line and branch pipeline relatively independent.
The utility model discloses the problem that will solve is realized by following technical scheme:
the utility model provides a transfer formula trades look module fast, includes the air that connects gradually and inserts module, solvent access module, is responsible for paint access module and branch pipe paint output module, branch pipe paint output module keeps away from the one end of being responsible for paint access module and is connected with the paint pressure regulator through third intermediate junction assembly, the air access module includes: first module, first pilot valve, a quick exhaust valve assembly, first intermediate junction assembly and first screw end cap, first pilot valve setting is at first module top, a quick exhaust valve assembly is connected with first pilot valve, first intermediate junction assembly one end sets up in first module one side, first screw end cap sets up at first module opposite side, the solvent inserts the module and includes: second module, second pilot valve, second quick exhaust valve assembly, second intermediate junction assembly and second screw end cap, air access module and solvent access module connection structure are the same, first module is connected with the second module, be responsible for paint access module and include: the hydraulic control system comprises a third module, a third pilot valve and two threaded rotary joints, wherein the third pilot valve is arranged at the top of the third module, the two threaded rotary joints are arranged on two sides of the third module, the first module, the second module and the third module are connected with each other, and the third module is connected with a third intermediate connection assembly.
Preferably, the device further comprises two mounting brackets, and the two mounting brackets are respectively fixed on one sides of the first module and the third module.
Preferably, the top of the paint pressure regulator is provided with an L-shaped quick-insertion threaded joint.
Preferably, the first quick exhaust valve assembly and the second quick exhaust valve assembly have the same structure, the first quick exhaust valve assembly comprises a quick-insertion type shaft sleeve and a quick-locking exhaust valve which are connected with each other, and one end of the quick-insertion type shaft sleeve is connected with the first pilot valve.
Preferably, the second intermediate connection assembly, the first intermediate connection assembly and the third intermediate connection assembly are identical in structure, and the first intermediate connection assembly includes: conical surface screw thread cutting ferrule connects, snap ring, lock nut, screw nipple connects and check valve, conical surface screw thread cutting ferrule connects one end and is connected with first module, the snap ring cover is established at screw nipple connects one end, lock nut overlaps on the snap ring on the screw nipple connects through screw thread and the other end of conical surface screw thread cutting ferrule connects to be connected, check valve one end and the other end of screw nipple connect are connected.
Preferably, the air access module further comprises a quick-plug threaded connector, and the quick-plug threaded connector is connected with the other end of the first intermediate connection assembly.
Preferably, the solvent access module further comprises a threaded ferrule adapter assembly, and the threaded ferrule adapter assembly is connected with the other end of the second intermediate connection assembly.
The utility model discloses possess following beneficial effect:
the utility model discloses a transfer formula trades look module fast combines the optimal design of transfer formula trades look module fast, realizes that main line and branch pipe way are relatively independent, can accomplish following function:
1) the branch pipeline can be independently painted according to production requirements.
2) The branch pipeline paint pressure is uniformly and automatically adjusted in a remote way.
3) The branch pipes can be cleaned independently when no production task is available.
4) The branch pipeline can clean and release the pressure of the internal paint before maintenance operation.
5) The quick color changing function of the branch pipeline is realized.
Drawings
Fig. 1 is a front view of a transfer-type fast color-changing module according to the present invention.
Fig. 2 is a top view of the transfer-type fast color-changing module of the present invention.
Fig. 3 is a cross-sectional view of a transfer-type fast color-changing module according to the present invention.
Fig. 4 is a B-B cross-sectional view of a transit fast color-changing module of the present invention.
Fig. 5 is a D-D cross-sectional view of the transit fast color-changing module of the present invention.
Detailed Description
The invention will be further explained below with reference to the accompanying figures 1 to 5:
the technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention.
Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-5, the utility model discloses a first embodiment provides a transfer formula trades look module fast on prior art's basis, including the air access module that connects gradually, solvent access module, the person in charge paint access module, branch pipe paint output module and two installing supports 9, the one end that the person in charge paint access module was kept away from to branch pipe paint output module is connected with paint voltage regulator 5 through third intermediate junction assembly 28, paint voltage regulator 5 top is equipped with L type and inserts threaded joint 6 soon, will describe the structure of each module that the aforesaid mentioned in detail below.
First, an air access module is described, which comprises: the device comprises a first module 1, a first pilot valve 31, a first quick exhaust valve assembly 29, a first intermediate connection assembly 27 and a first threaded plug 32, wherein the first pilot valve 31 is installed at the top of the first module 1 through threads, the first quick exhaust valve assembly 29 is connected with the first pilot valve 31, the first intermediate connection assembly 27 is installed at one side of the first module 1, the first threaded plug 32 is installed at the other side of the first module 1,
having described the air access module above, a solvent access module is described below that includes: the second module 2, the second pilot valve 30, the second quick exhaust valve assembly 8, the second intermediate connection assembly 16 and the second threaded plug 11 are the same in connection structure, and therefore, the connection structure of the air access module and the solvent access module is not repeated. Since the first quick exhaust valve assembly 29 and the second quick exhaust valve assembly 8 have the same structure, taking the first quick exhaust valve assembly 29 as an example, the first quick exhaust valve assembly includes a quick-insertion type shaft sleeve 12 and a quick-locking exhaust valve 13 which are connected with each other, and one end of the quick-insertion type shaft sleeve 12 is connected with a first pilot valve 31.
Since the second intermediate connection assembly 16, the first intermediate connection assembly 27 and the third intermediate connection assembly 28 have the same structure, the first intermediate connection assembly 27 is taken as an example and described in detail, and includes: conical surface screw thread cutting ferrule connects 25, snap ring 24, lock nut 23, screw nipple connects 22 and check valve 21, and conical surface screw thread cutting ferrule connects 25 one end and first module 1 passes through threaded connection, and the snap ring 24 cover is established at screw nipple connects 22 one end, lock nut 23 cover is connected through screw thread and conical surface screw thread cutting ferrule connects 25 other end on the snap ring 24 on screw nipple connects 22, and 21 one end of check valve is connected with the screw nipple connects 22 other end.
In order to allow the air access module to be connected to the outside, a quick-connect screw 14 is further included, and the quick-connect screw 14 is connected to the other end of the first intermediate connection assembly 24. In order to connect the solvent access module with the outside, the solvent access module further comprises a threaded ferrule connector assembly 15, and the threaded ferrule connector assembly 15 is connected with the other end of the second intermediate connection assembly 16.
Finally, a master paint access module is described, comprising: the third module 3, the third pilot valve 7 and two screw rotary joints 10, the third pilot valve 7 is installed at the top of the third module 3 through screw threads, the two screw rotary joints 10 are installed at two sides of the third module 3 through screw threads, the first module 1, the second module 2 and the third module 3 are mutually fixed through bolts through positioning pins 26, the third module 3 is connected with a third intermediate connection assembly 28, and the two mounting supports 9 are respectively fixed on one sides of the first module 1 and the third module 3 through bolts.
The specific working mode is as follows:
the transfer type quick color changing module is arranged on the paint main pipeline in a series connection mode, so that the paint flows through the paint access module of the main pipeline. When annotating the lacquer demand, the pilot valve on the PLC control paint access module is opened, makes the paint flow to branch output module through passageway in the module, supplies with the spraying station through the hose of connecting on external connector 33 behind the 5 pressure regulating of paint pressure regulator again, and owing to used gas accuse pressure regulating (by the quick-insert threaded joint 6 access compressed air of L type), make the regulation of paint pressure also can centralized management (the trachea is unified to be incorporated into the pneumatic control cabinet), the real-time accurate regulation of automation more can be realized to cooperation proportional valve.
2) When the branch pipe is cleaned, the PLC controls the pilot valve on the paint module to be closed, so that the branch pipe and the main pipe are disconnected. And then the first pilot valve 31 and the second pilot valve 30 on the air access module and the solvent access module are alternately opened in a certain sequence to generate pulsation and mixed foam to wash away the paint in the branch pipeline. Compared with the soaking cycle, the mode greatly reduces the cleaning time and the consumption of the solvent, and also reduces the discharge of waste liquid.
3) The whole process of paint injection and cleaning is completely controlled by adopting the PLC, program parameters can be adjusted at any time according to actual requirements, and the paint injection amount, the solvent and the air consumption are accurate, controllable, flexible and efficient.
4) The access of the transfer type quick color changing module enables each station to be independently operated at any time, and the whole color changing time (cleaning and paint injection) only needs a few minutes.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the invention not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a transfer formula trades look module fast, a serial communication port, including the air access module, the solvent access module that connect gradually, be responsible for paint access module and branch pipe paint output module, the one end that the branch pipe paint output module kept away from and is responsible for paint access module is connected with paint voltage regulator (5) through third intermediate junction assembly (28), the air access module includes: first module (1), first pilot valve (31), first quick exhaust valve assembly (29), first intermediate junction assembly (27) and first screw end cap (32), first pilot valve (31) set up at first module (1) top, first quick exhaust valve assembly (29) are connected with first pilot valve (31), first intermediate junction assembly (27) one end sets up in first module (1) one side, first screw end cap (32) set up at first module (1) opposite side, the solvent inserts the module and includes: second module (2), second pilot valve (30), second quick exhaust valve assembly (8), second intermediate junction assembly (16) and second screw end cap (11), air access module and solvent access module connection structure are the same, first module (1) is connected with second module (2), it includes to be responsible for the paint access module: the hydraulic control system comprises a third module (3), a third pilot valve (7) and two threaded rotary joints (10), wherein the third pilot valve (7) is arranged at the top of the third module (3), the two threaded rotary joints (10) are arranged on two sides of the third module (3), the first module (1), the second module (2) and the third module (3) are connected with each other, and the third module (3) is connected with a third intermediate connection assembly (28).
2. A transfer flash module according to claim 1 further comprising two mounting brackets (9) fixed to one side of the first module (1) and the third module (3).
3. The color conversion module according to claim 1 or 2, wherein the top of the paint pressure regulator (5) is provided with an L-shaped quick-insertion threaded joint (6).
4. The color conversion module of claim 3, wherein the first quick exhaust valve assembly (29) and the second quick exhaust valve assembly (8) have the same structure, the first quick exhaust valve assembly (29) comprises a quick-insertion type shaft sleeve (12) and a quick-locking exhaust valve (13) which are connected with each other, and one end of the quick-insertion type shaft sleeve (12) is connected with the first pilot valve (31).
5. A transshipment color-changing module according to claim 4, wherein the second intermediate connection assembly (16), the first intermediate connection assembly (27) and the third intermediate connection assembly (28) are identical in structure, and the first intermediate connection assembly (27) comprises: conical surface screw thread cutting ferrule connects (25), snap ring (24), lock nut (23), screw nipple connects (22) and check valve (21), conical surface screw thread cutting ferrule connects (25) one end and is connected with first module (1), snap ring (24) cover is established at screw nipple connects (22) one end, lock nut (23) cover is connected through screw thread and conical surface screw thread cutting ferrule connects (25) the other end on snap ring (24) on screw nipple connects (22), check valve (21) one end is connected with the screw nipple connects (22) the other end.
6. A transit rapid colour change module according to claim 3, characterized in that said air access module further comprises a quick-plug screw (14), said quick-plug screw (14) being connected to the other end of said first intermediate connection assembly (27).
7. A transfer flash module according to claim 3, wherein said solvent access module further comprises a threaded ferrule assembly (15), said threaded ferrule assembly (15) being connected to the other end of the second intermediate connection assembly (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120298480.XU CN214975019U (en) | 2021-02-02 | 2021-02-02 | Transfer type quick color changing module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120298480.XU CN214975019U (en) | 2021-02-02 | 2021-02-02 | Transfer type quick color changing module |
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| Publication Number | Publication Date |
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| CN214975019U true CN214975019U (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120298480.XU Active CN214975019U (en) | 2021-02-02 | 2021-02-02 | Transfer type quick color changing module |
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| CN (1) | CN214975019U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505189A (en) * | 2022-01-28 | 2022-05-17 | 山东交通学院 | Color changing module with detection feedback and spraying equipment |
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2021
- 2021-02-02 CN CN202120298480.XU patent/CN214975019U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505189A (en) * | 2022-01-28 | 2022-05-17 | 山东交通学院 | Color changing module with detection feedback and spraying equipment |
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