CN216425903U - Intelligent screen printing system - Google Patents
Intelligent screen printing system Download PDFInfo
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- CN216425903U CN216425903U CN202122366771.0U CN202122366771U CN216425903U CN 216425903 U CN216425903 U CN 216425903U CN 202122366771 U CN202122366771 U CN 202122366771U CN 216425903 U CN216425903 U CN 216425903U
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Abstract
The utility model relates to an intelligent screen printing system, which is used for transmitting at least one carrying disc and at least one work material arranged on the carrying disc, and comprises a first conveying mechanism and a second conveying mechanism which are arranged side by side, and the conveying directions of the first conveying mechanism and the second conveying mechanism are opposite; the printing stations are arranged on one side of the first conveying mechanism, and are positioned on two different sides of the first conveying mechanism from the second conveying mechanism; an oven installed on the conveying path of the second conveying mechanism; and a transfer conveying mechanism, which is arranged on the first conveying mechanism and the second conveying mechanism, wherein the conveying direction of the transfer conveying mechanism is vertical to the conveying direction of the first conveying mechanism and the second conveying mechanism; the carrying disc can be circularly moved into the printing stations and the oven by the drive of the first conveying mechanism, the second conveying mechanism and the transfer conveying mechanism until the printing process is finished.
Description
Technical Field
The utility model relates to a screen printing is related to, especially relates to an intelligence screen printing system.
Background
According to the method, screen printing is a printing mode different from flat plate, bald plate and gravure printing. The screen printing process is that ink is added to a screen with fine holes, the ink is extruded by a scraper to pass through a printing plate, the ink passes through the printing plate to paper placed under the printing plate, and the parts which do not need to be printed are manually or mechanically made into negative wax plates on the screen for protection. Flat, convex, and gravure circular cylinder plates limit the ability to print only thin films or sheet materials such as paper, paperboard, plastic films, metal sheets, and the like. The screen printing is not limited by the material, and the material to be printed is plastic, metal, fabric, glass, ceramic, leather, etc., and can be screen printed regardless of the thickness, the plane, the curved surface, etc. Thus, screen printing is a technique quite common in high-tech industries or manufacturing.
The conventional automatic screen printing production line adopts a continuous conveying design, and a lower conveyor is matched with a plurality of printing stations and a plurality of drying ovens above the lower conveyor, and the printing stations are connected with one drying oven. The number of the printing stations is the maximum printing process of the workpiece, and the number of the printing stations cannot be increased after the configuration is finished.
The aforementioned automatic screen printing system suffers from several problems in implementation. Taking the five-station screen printer shown in fig. 1 as an example, the system can accept printed workpieces of five processes at the highest, and when the printed workpieces are less than five processes, the printing stations are in a stop state, which affects the utilization rate of the equipment.
Another problem is that after each printing, the screen printing must be performed again after the ink is dried, and when the automatic screen printing system repeatedly prints the stacked graphics on the same graphic, a group of printing stations must be occupied for performing the same work every time the printing is repeated, and when the printing requirement of the embossed three-dimensional graphic is met, a large number of printing stations are occupied, so that the printing of complex graphics cannot be dealt with, the printing flexibility and the printing complexity of the system are limited, and the overall printing quality is reduced.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide an intelligent screen printing system which can make a carrier tray automatically circulate between a printing station and an oven to complete a printing process, and which can provide an efficient circulating printing system.
The utility model relates to a realize like this, an intelligence screen printing system for at least one of conveying carries the dish and puts in this at least worker material of carrying on the dish, and it includes: a first conveying mechanism for carrying and conveying the carrying tray; the second conveying mechanism is adjacent to the first conveying mechanism and arranged side by side, and is used for receiving and conveying the carrying disc from the first conveying mechanism; a printing station group, which comprises at least one printing station arranged at one side of the first conveying mechanism, wherein the printing station group and the second conveying mechanism are arranged at two different sides of the first conveying mechanism; a printing station transfer conveying group, which comprises at least one printing station transfer conveying mechanism arranged in the conveying path of the first conveying mechanism, wherein each printing station transfer conveying mechanism corresponds to each printing station of the printing station group; at least one oven installed on the conveying path of the second conveying mechanism; and a transfer conveying group, which comprises a first return transfer conveying mechanism, a second return transfer conveying mechanism, a first semi-finished product transfer conveying mechanism and a second semi-finished product transfer conveying mechanism; the first back conveying transfer conveying mechanism is adjacent to the second back conveying transfer conveying mechanism; the first semi-finished product transferring and conveying mechanism is adjacent to the second semi-finished product transferring and conveying mechanism; the first conveying mechanism is arranged in the first conveying mechanism and is adjacent to two ends of the first conveying mechanism; the second back conveying, transferring and conveying mechanism and the second semi-finished product transferring and conveying mechanism are oppositely arranged in the second conveying mechanism and are adjacent to two ends of the second conveying mechanism; the first and second back conveying and transferring conveying mechanisms are used for moving the carrying disc from the first conveying mechanism to the second conveying mechanism, and the first and second semi-finished product transferring conveying mechanisms are used for moving the carrying disc from the second conveying mechanism to the first conveying mechanism; wherein the carrying tray can circularly enter and exit the printing station set and the oven under the driving of the first conveying mechanism, the second conveying mechanism and the transfer conveying set.
The first conveying mechanism comprises a first track group and two first transmission elements, wherein the first track group consists of two parallel and opposite first tracks, the two first transmission elements are respectively and correspondingly arranged on the two first tracks of the first track group, and the first transmission elements can move relative to the first tracks; the second conveying mechanism comprises a second track group and two second transmission elements, wherein the second track group is formed by two parallel and opposite second tracks, the two second transmission elements are respectively and correspondingly arranged on the two second tracks of the second track group, and the second transmission elements can move relative to the second tracks.
One end of the first track group is a first end, the other end of the first track group is a second end and is opposite to the first end, the first conveying mechanism further comprises two first driving components, one of the two first driving components is installed at the first end of the first track group, the other one of the two first driving components is installed at the second end of the first track group, and the two first driving components can be driven to rotate and drive the two first transmission elements to move relative to the two first tracks; the second conveying mechanism further comprises two second driving components, one of the second driving components is installed at the first end of the second track set, the other one of the second driving components is installed at the second end of the second track set, and the second driving components can be driven to rotate and drive the two second transmission elements to move relative to the two second tracks.
The utility model discloses still include a feeding conveying mechanism and a material receiving conveying mechanism, should throw the feeding conveying mechanism and be adjacent to this first conveying mechanism, include a feeding track group and two feeding transmission element that two parallel relative feeding tracks constitute, these two feeding transmission elements can be respectively corresponding install in should throw two feeding tracks of the feeding track group, and should throw the material transmission element and can be relative this feeding track displacement; the receiving conveying mechanism is adjacent to the second conveying mechanism and comprises a receiving track group and two receiving transmission elements, wherein the receiving track group is formed by two parallel and opposite receiving tracks, the two receiving transmission elements are respectively and correspondingly arranged on the two receiving tracks of the receiving track group, and the receiving transmission elements can move relative to the receiving tracks.
Wherein one end of the feeding track group is a first end, the other end of the feeding track group is a second end and is opposite to the first end of the feeding track group, the feeding conveying mechanism further comprises two feeding driving components, one of the two feeding driving components is arranged at the first end of the feeding track group, the other one of the two feeding driving components is arranged at the second end of the feeding track group, and the two feeding driving components can be driven to rotate and drive the two feeding transmission elements to displace relative to the two feeding tracks; the receiving track set has a first end and a second end opposite to the first end, and the receiving conveying mechanism further includes two receiving driving assemblies, one of which is installed at the first end of the receiving track set, the other of which is installed at the second end of the receiving track set, and the other of which can be driven to rotate and drive the two receiving transmission elements to move relative to the two receiving tracks.
The transfer conveying group of the utility model further comprises a first empty tray transfer conveying mechanism and a second empty tray transfer conveying mechanism, and the first empty tray transfer conveying mechanism is adjacent to the second empty tray transfer conveying mechanism; the first empty tray transferring and conveying mechanism is arranged at one end, close to the feeding and conveying mechanism, in the feeding and conveying mechanism; the second empty tray transferring and conveying mechanism is arranged at one end, close to the material receiving and conveying mechanism, in the material receiving and conveying mechanism.
The first return transfer conveying mechanism comprises a first return frame, a first return roller set, two first return lifting devices and a first return blocking device; the first returning frame is provided with a first returning frame body and a first returning bottom plate, and the first returning bottom plate is arranged below the first returning frame body; the first returning roller group is formed by arranging a plurality of rollers in the first returning frame in a rotatable manner; one end of the two first return lifting devices is connected to the two opposite ends of the first return bottom plate, and the other end is connected to the lower part of the two first tracks, so as to drive the first return frame and the first return roller set to generate lifting displacement; the first feedback blocking device is arranged on one side of the first feedback frame body and is provided with two first feedback blocking blocks for lifting and shifting to block the carrying disc from moving along the first conveying mechanism; the second back conveying and transferring mechanism comprises a second back conveying frame, a second back conveying roller set, two second back conveying lifting devices and a second back conveying blocking device; the second loopback frame is provided with a second loopback frame body and a second loopback bottom plate, and the second loopback bottom plate is arranged below the second loopback frame body; the second back conveying roller is formed by arranging a plurality of rollers in the second back conveying frame in a rotatable manner; one end of the second back-feeding lifting device is connected to the two opposite ends of the second back-feeding bottom plate, and the other end is connected to the lower part of the second track, so as to drive the second back-feeding frame and the second back-feeding roller set to generate lifting displacement; the second back conveying blocking device is arranged on one side of the second back conveying frame body and is provided with two second back conveying blocking blocks for preventing the carrying disc from moving along the second conveying mechanism through lifting displacement.
The first semi-finished product transferring and conveying mechanism comprises a first semi-finished product frame, a first semi-finished product roller set, two first semi-finished product lifting devices and a first semi-finished product blocking device; the first semi-finished product frame is provided with a first semi-finished product frame body and a first semi-finished product bottom plate, and the first semi-finished product bottom plate is arranged below the first semi-finished product frame body; the first semi-finished product roller group is formed by rotatably arranging a plurality of rollers in the first semi-finished product frame; one end of each of the two first semi-finished product lifting devices is connected to the two opposite ends of the first semi-finished product bottom plate, and the other end of each of the two first semi-finished product lifting devices is connected to the lower part of the two first tracks, so as to drive the first semi-finished product frame and the first semi-finished product roller set to generate lifting displacement; the first semi-finished product blocking device is arranged on one side of the first semi-finished product frame body and is provided with two first semi-finished product blocking blocks for blocking the carrying disc to move along the first conveying mechanism by lifting displacement; the second semi-finished product transferring and conveying mechanism comprises a second semi-finished product frame, a second semi-finished product roller set, two second semi-finished product lifting devices and a second semi-finished product blocking device; the second semi-finished product frame is provided with a second semi-finished product frame body and a second semi-finished product bottom plate, and the second semi-finished product bottom plate is arranged below the second semi-finished product frame body; the second semi-finished product roller group is formed by rotatably arranging a plurality of rollers in the second semi-finished product frame; one end of the second semi-finished product lifting device is respectively connected with the two opposite ends of the second semi-finished product bottom plate, and the other end of the second semi-finished product lifting device is respectively connected below the two second rails and used for driving the second semi-finished product frame and the second semi-finished product roller set to generate lifting displacement; the second semi-finished product blocking device is arranged on one side of the second semi-finished product frame body and is provided with two second semi-finished product blocking blocks for blocking the carrying disc to move along the second conveying mechanism through lifting displacement.
The utility model discloses a first empty tray transferring and conveying mechanism, which comprises a first empty tray frame, a first empty tray roller group, two first empty tray lifting devices and a first empty tray blocking device; the first empty tray frame is provided with a first empty tray frame body and a first empty tray bottom plate, and the first empty tray bottom plate is arranged below the first empty tray frame body; the first empty plate roller group is formed by rotatably arranging a plurality of rollers in the first empty plate frame; one end of each of the two first empty tray lifting devices is respectively connected with two opposite ends of the first empty tray bottom plate, and the other end of each of the two first empty tray lifting devices is respectively connected below the two feeding rails and used for driving the first empty tray frame and the first empty tray roller set to generate lifting displacement; the first empty tray blocking device is arranged on one side of the first empty tray frame body and is provided with two first empty tray blocking blocks for preventing the carrier tray from moving along the feeding conveying mechanism through lifting displacement; the second empty tray transferring and conveying mechanism comprises a second empty tray frame, a second empty tray roller group, two second empty tray lifting devices and a second empty tray blocking device; the second empty tray frame is provided with a second empty tray frame body and a second empty tray bottom plate, and the second empty tray bottom plate is arranged below the second empty tray frame body; the second empty plate roller group is formed by rotatably arranging a plurality of rollers in the second empty plate frame; one end of the second empty tray lifting device is connected with the two opposite ends of the second empty tray bottom plate, and the other end of the second empty tray lifting device is connected below the two material receiving rails respectively and used for driving the second empty tray frame and the second empty tray roller set to generate lifting displacement; the second empty tray blocking device is arranged on one side of the second empty tray frame body and is provided with two second empty tray blocking blocks for blocking the carrying tray from moving along the material receiving and conveying mechanism through lifting displacement.
Each printing station comprises a base and a roller group, wherein the roller group is formed by rotatably arranging a plurality of rollers in the base; each printing station transfer conveying mechanism comprises a printing station frame, a printing station roller group, two printing station lifting devices and a printing station blocking device; the first printing station frame is provided with a first printing station frame body and a first printing station bottom plate, and the first printing station bottom plate is arranged below the first printing station frame body; the first printing station roller group is formed by rotatably arranging a plurality of rollers in the first printing station frame; one end of each of the two first printing station lifting devices is respectively connected with two opposite ends of the first printing station bottom plate, and the other end of each of the two first printing station lifting devices is respectively connected below the two first rails and used for driving the first printing station frame and the first printing station roller set to generate lifting displacement; the first printing station blocking device is arranged on one side of the first printing station frame body and is provided with two first printing station blocking blocks for lifting and shifting to block the carrying disc from moving along the first conveying mechanism; and the predetermined height of the printing station roller set of the printing station transfer conveying mechanism is lower than the height of the roller set of the printing station.
Wherein each printing station further comprises two positioning devices respectively arranged at two sides of the base and located at two axial ends of the roller set; the two positioning devices are respectively provided with a positioning piece and a driving piece, and the positioning piece is connected with the driving piece and can be driven by the driving piece to generate displacement; the carrying disc is provided with two notches, and the end parts of the two positioning pieces correspond to the two notches and are used for fixing the carrying disc at the printing station.
The utility model provides an intelligent screen printing system, through separating the printing station and the oven, collocation digital device preset the task content of printing station and year dish, make every printing station all can carry out the printing operation, and can print a plurality of products simultaneously, reach maximize printing station availability factor and promote the efficiency of production; in addition, the printing stations are independent of the design outside the conveying mechanism, so that the system can be produced by only occupying one group of printing stations when meeting the printing requirement of the relief three-dimensional pattern, and the flexibility of printing operation and the complexity of printing patterns are increased.
Drawings
Fig. 1 is an overall appearance diagram of the present invention.
Fig. 2 is a schematic view of the first and second conveying mechanisms and the feeding and receiving conveying mechanisms of the present invention.
Fig. 3 is a partial appearance diagram of the feeding and receiving conveying mechanism of the present invention.
Fig. 4 is an external view of the printing station of the present invention.
Fig. 5 is a schematic view of the positioning device of the printing station of the present invention.
Fig. 6 is an external view of the transfer conveying mechanism of the printing station of the present invention.
Fig. 7 is a schematic view of the transfer conveying mechanism of the printing station of the present invention.
Fig. 8 is an appearance view of the oven of the present invention.
Fig. 9 is an external view of the first and second loopback transfer conveyor mechanisms of the present invention.
Fig. 10a is a schematic view of the first and second back transfer conveyors of the present invention in a first predetermined position.
Fig. 10b is a schematic view of the first and second loopback transfer conveyor mechanisms at a second predetermined position according to the present invention.
Fig. 11 is an external view of the first and second semi-finished product transfer conveying mechanisms according to the present invention.
Fig. 12 is an external view of the first and second empty tray transfer/conveyance mechanisms according to the present invention.
Fig. 13 is a schematic diagram of the task area of the system of the present invention.
Fig. 14 is a flowchart of a printing method according to the present invention.
Description of the symbols:
(10) a first conveying mechanism (11) a first track (12) a first transmission element
(13) The first driving component (14) and the first motor (15) are used for feeding and conveying the material
(16) Feeding driving component (18) of feeding transmission element of feeding track (17)
(19) A second track of a second conveying mechanism (21) of the feeding motor (20)
(22) Second transmission assembly (23), second drive assembly (24) and second motor
(25) The material receiving conveying mechanism (26) is provided with a material receiving transmission component of a material receiving track (27)
(28) Receive material drive assembly (29) receipts material motor (30) printing station group
(31) Printing station (32) printing station (33) printing station
(34) Printing station (35) printing station (40) printing station transfer conveyor set
(41) Printing station transfer conveying mechanism (42), printing station transfer conveying mechanism (43), and printing station transfer conveying mechanism
(44) Printing station transfer conveying mechanism (45) and printing station transfer conveying mechanism (50) oven
(51) Oven entrance (52) and oven exit (61) first return transfer conveying mechanism
(62) A second back conveying transfer conveying mechanism (63) and a first semi-finished product transfer conveying mechanism
(64) Second semi-finished product transfer conveying mechanism (65) and first empty tray transfer conveying mechanism
(66) A notch of a tray (100a) of the second empty tray transfer conveying mechanism (100)
(101) First end (102) second end (151) first end
(152) Second end (201) first end (202) second end
(251) First end (252) and second end (311) base
(312) Printing device with roller set (313) stop bar (314)
(315) Positioning device (315a) positioning member (315b) driving member
(411) Printing station frame (411a), printing station frame (411b), and printing station floor
(412) Printing station roller set (413) printing station lifting device (414) printing station blocking device
(611) First return frame (611a), first return frame body (611b), first return bottom plate
(612) A first return roller set (613), a first return lifting device (614), and a first return blocking device
(614a) A first returning block (621), a second returning frame (622), and a second returning roller set
(623) Second back-feeding lifting device (624), second back-feeding blocking device (631), first semi-finished frame
(631a) A first semi-finished product frame body (631b), a first semi-finished product base plate (632), a first semi-finished product roller set
(633) First semifinished product lift device (634) first semifinished product blocking device (634a) first semifinished product block
(641) Second semi-finished product frame (642) second semi-finished product roller set (643) second semi-finished product lifting device
(644) A second semi-finished product blocking device (651), a first empty tray frame (651a), and a first empty tray frame body
(651b) First empty tray bottom plate (652), first empty tray roller group (653) and first empty tray lifting device
(654) A first empty tray blocking device (654a), a first empty tray blocking block (661), and a second empty tray frame
(662) A second empty tray roller set (663), a second empty tray lifting device (664) and a second empty tray blocking device
a-feeding area b-printing area c-returning transfer area
d-oven zone e-finished product/semi-finished product transfer zone f-material receiving zone
g- - -empty tray transfer area
Detailed Description
The following description is provided for the purpose of illustrating the preferred embodiments of the present invention and is provided in conjunction with the drawings.
Referring to fig. 1, an intelligent screen printing system according to a preferred embodiment of the present invention mainly includes a first conveying mechanism (10), a feeding conveying mechanism (15), a second conveying mechanism (20), a receiving conveying mechanism (25), a printing station group (30), a printing station transferring conveying group (40), at least one oven (50), a first returning transferring conveying mechanism (61), a second returning transferring conveying mechanism (62), a first semi-finished product transferring conveying mechanism (63), a second semi-finished product transferring conveying mechanism (64), a first empty tray transferring conveying mechanism (65), and a second empty tray transferring conveying mechanism (66); wherein the first and second back feeding transfer conveying mechanisms (61), (62), the first and second semi-finished product transfer conveying mechanisms (63), (64), and the first and second empty tray transfer conveying mechanisms (65), (66) may be collectively referred to as a transfer conveying group.
The first conveying mechanism (10) and the second conveying mechanism (20) are adjacently arranged, the first conveying mechanism (10) has a first end (101) and a second end (102), and the second conveying mechanism (20) also has a first end (201) and a second end (202). The first conveying mechanism (10) and the second conveying mechanism (20) include, but are not limited to, linear structures, and the first ends (101), (201) and the second ends (102), (202) of the first conveying mechanism (10) and the second conveying mechanism (20) are respectively located at two opposite ends of the linear structure in the length direction, and the first end (101) of the first conveying mechanism (10) is adjacent to the first end (201) of the second conveying mechanism (20), and the second end (102) of the first conveying mechanism (10) is adjacent to the second end (202) of the second conveying mechanism (20).
The feeding and conveying mechanism (15) and the receiving and conveying mechanism (25) are disposed adjacent to each other, the feeding and conveying mechanism (15) has a first end (151) and a second end (152), and the receiving and conveying mechanism (25) also has a first end (251) and a second end (252). The feeding conveying mechanism (15) and the receiving conveying mechanism (25) include but are not limited to a linear structure, and the first end (151), (251) and the second end (152), (252) of the feeding conveying mechanism (15) and the receiving conveying mechanism (25) are respectively located at two opposite ends of the linear structure in the length direction, the first end (151) of the feeding conveying mechanism (15) is adjacent to the first end (251) of the receiving conveying mechanism (25), and the second end (152) of the feeding conveying mechanism (15) is adjacent to the second end (252) of the receiving conveying mechanism (25). The second end (152) of the feeding and conveying mechanism (15) is adjacent to the first end (101) of the first conveying mechanism (10), so that the feeding and conveying mechanism (15) and the first conveying mechanism (10) form a continuous linear conveying structure; the second end (252) of the material receiving and conveying mechanism (25) is adjacent to the first end (201) of the second conveying mechanism (20), so that the material receiving and conveying mechanism (25) and the second conveying mechanism (20) form a continuous linear conveying structure.
The printing station set (30) of the present invention comprises n printing stations, wherein n is greater than or equal to 1. In this embodiment, the printing station set (30) includes 5 printing stations (31), (32), (33), (34), and (35) disposed at one side of the first conveying mechanism (10), such that the printing stations (31), (32), (33), (34), and (35) and the second conveying mechanism (20) are disposed at two different sides of the first conveying mechanism (10). The printing station transfer conveyor assembly (40) of the present invention also includes n printing station transfer conveyor mechanisms, the number of which is the same as that of the printing stations of the printing station assembly (30). In this embodiment, the printing transfer conveying group (40) includes 5 printing station transfer conveying mechanisms (41), (42), (43), (44), (45) disposed in the first conveying mechanism (10), and each of the printing station transfer conveying mechanisms (41), (42), (43), (44), (45) corresponds to each of the printing stations (31), (32), (33), (34), (35), respectively.
The first return transfer conveying mechanism (61) and the first semi-finished product transfer conveying mechanism (63) are arranged in the first conveying mechanism (10); the second back conveying, transferring and conveying mechanism (62) and the second semi-finished product transferring and conveying mechanism (64) are arranged in the second conveying mechanism (20); the first empty tray transfer conveying mechanism (65) is arranged in the feeding conveying mechanism (15); the second empty tray transfer conveying mechanism (66) is arranged in the material receiving conveying mechanism (25). And the first and second back transfer conveyor means (61), (62) are located at the first and second conveyor means (10), (20) near the second ends (102), (202); the first and second empty tray transfer conveyor mechanisms (65), (66) are located at the feeding and receiving conveyor mechanisms (15), (25) near the first ends (151), (251); the first and second semi-finished product transfer conveyor mechanisms (63), (64) are located at the first and second conveyor mechanisms (10), (20) near the first ends (102), (202) and between the first and second back feed transfer conveyor mechanisms (61), (62) and the first and second empty tray transfer conveyor mechanisms (65), (66).
Referring to fig. 2 and 3, the first conveying mechanism (10) has two first tracks (11), two first transmission elements (12), two first driving assemblies (13) and a first motor (14). The two first tracks 11 are disposed on a first frame (not shown) for carrying and are opposite to each other to form a first track group; the two first transmission elements (12) are correspondingly arranged in the two first tracks 11, one of the two first driving components (13) is arranged at the first end (101) of the first conveying mechanism (10), and the other one is arranged at the second end (102) of the first conveying mechanism (10). More specifically, one end of the first track set is a first end, the other end of the first track set is a second end opposite to the first end, one of the two first driving components (13) is installed at the first end of the first track set, and the other one is installed at the second end of the first track set. Each first driving assembly (13) is a combination of two first driving wheels and a first driving shaft, for example, the two first driving wheels are respectively engaged with one end of the two first transmission elements (12), and the first driving shaft passes through the first driving wheels and is pivoted to one end of the two first tracks (11). The first motor (14) is locked on the first frame, is positioned below the two first rails (11) and is adjacent to the first driving shaft, and the driving end of the first motor (14) is connected with one of the two first driving components (13) through a chain and a gear. When the first motor (14) is driven, the first driving shaft of the first driving assembly (13) is driven, and the two first transmission elements (12) are driven to move along the first end (101) of the first conveying mechanism (10) to the second end (102) in the two first tracks (11). In the present embodiment, the first transmission elements (12) are multiple chain conveyors or similar conveying devices.
The feeding and conveying mechanism (15) has two feeding rails (16), two feeding transmission elements (17), two feeding driving components (18) and a feeding motor (19). The two feeding rails (16) are disposed on a feeding rack (not shown) for carrying and are opposite to each other to form a feeding rail set. The two feeding transmission elements (17) are correspondingly arranged in the two feeding tracks (16), one of the two feeding driving components (18) is arranged at the first end (151) of the feeding conveying mechanism (15), and the other one is arranged at the second end (152) of the feeding conveying mechanism (15). More specifically, one end of the feeding track set is a first end, the other end of the feeding track set is a second end opposite to the first end, and one of the two feeding driving components (18) is installed at the first end of the feeding track set, and the other end is installed at the second end of the feeding track set. Each feeding driving assembly (18) is a combination of two feeding driving wheels and a feeding driving shaft, for example, the two feeding driving wheels are respectively engaged with one end of the two feeding transmission elements (17), and the feeding driving shaft passes through the feeding driving wheels and is pivoted to one end of the two feeding rails (16). The feeding motor (19) is locked on the feeding frame, is positioned below the two feeding rails (16) and is adjacent to the feeding driving shaft, and the driving end of the feeding motor (19) is connected with one of the two feeding driving components (18) through a chain and a gear. When the feeding motor (19) is driven, the feeding driving shaft of the feeding driving assembly (18) is driven, so as to drive the two feeding transmission elements (17) to move along the first end (151) of the feeding conveying mechanism (15) to the second end (152) in the two feeding tracks (16). In the present embodiment, the two feeding transmission elements (17) are multiple chain conveyor belts or similar conveying devices.
The second conveying mechanism (20) has two second tracks (21), two second transmission elements (22), two second driving assemblies (23) and a second motor (24). The two second rails (21) are disposed on a second frame (not shown) for carrying and are opposite to each other to form a second rail set. The two second transmission elements (22) are correspondingly disposed in the two first tracks (21), and one of the two second driving assemblies (23) is disposed at the first end (201) of the second conveying mechanism (20), and the other is disposed at the second end (202) of the second conveying mechanism (20). More specifically, one end of the second track set is a first end, the other end of the second track set is a second end opposite to the first end, one of the two second driving components (23) is installed at the first end of the second track set, and the other one is installed at the second end of the second track set. Each second driving assembly (23) is a combination of two second driving wheels and a second driving shaft, for example, the two second driving wheels are respectively engaged with one end of the two second transmission elements (22), and the second driving shaft passes through the second driving wheels and is pivoted to one end of the two second tracks (21). The second motor (24) is locked on the second frame, is positioned below the second track (21) and is adjacent to the second driving shaft, and the driving end of the second motor (24) is connected with one of the second driving components (23) through a chain and a gear. When the second motor (24) is driven, the second driving shaft of the second driving assembly (23) is driven, and the second transmission element (22) is driven to move along the second end (202) of the second conveying mechanism (20) to the first end (201) in the second track (21). In the present embodiment, the second transmission elements (22) are multiple chain conveyors or similar conveying devices.
The material receiving and conveying mechanism (25) has two receiving rails (26), two receiving transmission elements (27), two receiving driving components (28) and a receiving motor (29). The two receiving rails (26) are disposed on a receiving rack (not shown) for carrying and facing each other to form a receiving rail set. The two material receiving transmission elements (27) are correspondingly arranged in the two material receiving tracks (26), one of the two material receiving driving components (28) is arranged at the first end (251) of the material receiving and conveying mechanism (25), and the other one is arranged at the second end (252) of the material receiving and conveying mechanism (25). More specifically, one end of the receiving track set is a first end, the other end of the second track set is a second end opposite to the first end, one of the two receiving driving components (28) is installed at the first end of the receiving track set, and the other one is installed at the second end of the receiving track set. Each material receiving driving assembly (28) is a combination of two material receiving driving wheels and a material receiving driving shaft, for example, the two material receiving driving wheels are respectively meshed with one end of the two material receiving transmission elements (27), and the material receiving driving shaft passes through the material receiving driving wheels and is pivoted at one end of the two material receiving rails (26). The material collecting motor (29) is locked on the material collecting rack and is positioned below the two material collecting rails (26) and adjacent to the material collecting driving shaft, and the driving end of the material collecting motor (29) is connected with one of the two material collecting driving components (28) through a chain and a gear. When the material receiving motor (29) is driven, the feeding driving shaft of the material receiving driving assembly (28) is driven, so as to drive the two material receiving transmission elements (27) to move along the second end (252) of the material receiving conveying mechanism (25) to the first end (251) in the two material receiving tracks (26). In this embodiment, the two receiving transmission elements (27) are multiple chain conveyor belts or similar conveying devices.
The printing stations (31), (32), (33), (34), (35) of the printing station group (30) are similar in structure, and only the printing station (31) will be described below. Referring to FIG. 4, the printing station (31) includes a base (311), a roller set (312), a stop bar (313), a printing device (314), and two positioning devices (315). The base (311) is a carrier formed by assembling a plurality of metal frames. The roller set (312) is rotatably disposed in the base (311), for example, the roller set (312) is a plurality of rotatable rollers, two axial ends of each roller are provided with a rotating shaft for connecting to the base (311), each rotating shaft on one side of the roller set (312) is provided with two gears, and one of the two gears of each rotating shaft is connected through a chain, so that the rollers can rotate together; a motor disposed on one side of the base and adjacent to the gears of the rotating shafts, wherein the driving end of the motor is also connected with a gear connected to one of the gears of the rotating shafts through a chain; when the motor is driven, the gears of the shafts drive the roller set (312) to rotate clockwise or counterclockwise, and the linkage and driving of the gears, chains and motor are well known and conventional techniques. The rollers of the roller set (312) are arranged side by side in a direction parallel to the two first tracks (11) of the first conveying mechanism (10). The stop bar (313) is an elongated block disposed on one side of the base (311) away from the first conveying mechanism (10) and at a height higher than the height of the roller set (312) to prevent the tray (100) from sliding out of the printing station (31). The printing device (314) is movably connected to an upright plate secured to the base (311) and positioned above the roller set (312). The printing device (314) can reciprocate on the plate along the two axial ends of the roller set (312) for performing printing operation. The printing device 314 is a conventional structure, and the details thereof will not be described herein.
The two positioning devices (315) are movably disposed on two sides of the base (311), and the two positioning devices (315) have a positioning member (315a) and a driving member (315 b). The positioning member (315a) is connected to the driving member (315b), wherein the driving member (315b) is installed on the base (311) and corresponds to one side of the roller set (312).
Referring to fig. 5, two notches (100a) are formed on two sides of the tray (100), and the positioning element (315a) is a strip-shaped plate, and the end portion of the positioning element corresponds to the two notches (100a) of the tray (100). The positioning member (315a) is driven by the driving member (315b) to move telescopically to abut against the two notches (100a) of the tray (100) to fix the tray (100). In this embodiment, the driving member (315b) is a cylinder.
The printing station transfer conveyors (41), (42), (43), (44), (45) of the printing station transfer conveyor group (40) are similar in structure, and only the printing station transfer conveyor (41) corresponding to the printing station (31) will be described below. Referring to fig. 6, the printing station transfer conveyor (41) is disposed between the two first tracks (11) of the first conveyor (10) adjacent to the printing station (31). The printing station transfer conveying mechanism (41) is provided with a printing station frame (411), a printing station roller group (412) and two printing station lifting devices (413).
Referring to fig. 7, the printing station frame (411) has a printing station frame body (411a) and a printing station bottom plate (411b), the printing station bottom plate (411b) is connected to the lower portion of the printing station frame body (411a), the printing station frame body (411a) is a hollow rectangular parallelepiped structure formed by combining a plurality of plates, the upper and lower ends of the hollow rectangular parallelepiped structure are through, and the printing station bottom plate (411b) is a rectangular plate. The printing station roller set (412) is rotatably disposed in the printing station frame body (411a) of the printing station frame (411), for example, the printing station roller set (412) is a plurality of rotatable rollers, each roller has a rotating shaft at both axial ends for connecting to the printing station frame body (411a), two gears are coupled to each rotating shaft at one side of the printing station roller set (412), and one of the two gears of each rotating shaft is connected through a chain, so that the rollers can rotate together; a motor is arranged on one side of the printing station frame body (411a) and is adjacent to the gears of the rotating shafts, and the driving end of the motor is also matched with a gear which is connected with one of the gears through a chain; when the motor is driven, the gears of the shafts drive the printing station cylinder set (412) to rotate in a clockwise or counterclockwise direction, and the linkage and driving of the gears, chains and motors are well known and conventional. The cylinders of the printing station cylinder group (412) are arranged side by side in a direction parallel to the two first tracks (11) of the first conveying means (10). One end of the two printing station lifting devices (413) is respectively locked below the two first tracks (11) of the first conveying mechanism (10), and the other end is respectively locked at two opposite ends of the printing station bottom plate (411b) of the printing station frame (411). The print station transfer conveyor (41) further has a print station stop (414). The printing station blocking device (414) is arranged at the other side of the printing station frame body (411a) opposite to the motor, one end of the printing station blocking device is provided with two printing station blocking blocks (414a), and the printing station blocking device (414) can drive the two printing station blocking blocks (414a) to generate lifting displacement. In this embodiment, the two printing station lifting devices (413) and the printing station blocking device (414) include, but are not limited to, air cylinders controlled by air pressure. The printing station transfer conveyor mechanism (41) is used to control the movement of a carrier (not shown) into and out of the printing station (31).
Referring to FIG. 6, the two print station lifting devices (413) can drive the print station frame (411) to move up and down, and the print station roller set (412) can move up and down at a first predetermined position and a second predetermined position. The height of the first predetermined position is lower than that of the second predetermined position, and the height of the first predetermined position is lower than that of the two transmission elements (12) of the first conveying mechanism (10), and the height of the second predetermined position is higher than that of the two transmission elements (12) of the first conveying mechanism (10); in addition, the first predetermined position of the set of printing station rollers (412) is at a lower elevation than the set of rollers (312) of the printing station (31).
Referring to fig. 8, the oven (50) is installed on the conveying path of the second conveying mechanism (20) for drying. The oven (50) has an oven inlet (51) at one end and an oven outlet (52) at the other end, the oven inlet (51) is close to the second end (202) of the second conveying mechanism (20), and the oven outlet (52) is far from the second end (202) of the second conveying mechanism (20).
Referring to fig. 9, the first return transfer conveyor (61) is installed between the two first rails (11) of the first conveyor (10). The first recycling transfer conveying mechanism (61) has a first recycling frame (611), a first recycling roller set (612), two first recycling lifting devices (613) and a first recycling blocking device (614). The first recycling frame (611) has a first recycling frame (611a) and a first recycling bottom plate (611b), the first recycling bottom plate (611b) is connected to the lower portion of the first recycling frame (611a), the first recycling frame (611a) is a hollow rectangular structure formed by a plurality of plates, the upper and lower ends of the first recycling frame are through, and the first recycling bottom plate (611b) is a rectangular plate. The first set of recycling rollers (612) is rotatably disposed in the first recycling frame body (611a) of the first recycling frame (611), for example, the first set of recycling rollers (612) is a plurality of rotatable rollers, each of the rollers has a rotating shaft at both axial ends for connecting to the first recycling frame body (611a), two gears are coupled to each rotating shaft at one side of the first set of recycling rollers (612), and one of the two gears of each rotating shaft is connected through a chain, so that the rollers can rotate together; a motor disposed on one side of the first returning frame (611a) and adjacent to the gears of the rotating shafts, wherein the driving end of the motor is also connected with a gear connected to one of the gears through a chain; when the motor is driven, the first set of return rollers (612) is driven to rotate by the gears of the shafts, the linkage and driving of the gears, chains and motor are well known and conventional techniques. The rollers of the first set of return rollers (612) are arranged side by side in a direction parallel to the two first tracks (11) of the first conveyor mechanism (10). The two first return lifting devices (613) are respectively disposed under the two first rails (11) of the first conveying mechanism (10) at one end, and are respectively locked to the first return bottom plate (611b) of the first return frame (611) at the other end, the two first return lifting devices (613) can drive the first return frame (611) to move up and down, and the first return roller set (612) can also move up and down accordingly. The first returning and blocking device (614) is installed at the other side of the first returning frame body (611a) opposite to the motor, and one end of the first returning and blocking device is provided with two first returning and blocking blocks (614a), and the first returning and blocking device (614) can drive the two first returning and blocking blocks (614a) to generate lifting and lowering displacement. The second back conveying transfer mechanism (62) is similar to the first back conveying transfer mechanism (61) in structure, and also has a second back conveying frame (621), a second back conveying roller set (622), a second back conveying lifting device (623) and a second back conveying blocking device (624), details of which are not described herein, but the second back conveying transfer mechanism (62) is installed between the second rails (21) of the second conveying mechanism (20). The first back transfer conveyor mechanism (61) is used for transferring the carrier tray (100) away from the first conveyor mechanism (10), and the second back transfer conveyor mechanism (62) is used for receiving the carrier tray (100) and moving to the second conveyor mechanism (20).
The first and second frames (611), (621) of the first and second back transfer conveying mechanisms (61), (62) are driven by the first and second lifting devices (613), (623) to be simultaneously lifted and lowered between a first predetermined position and a second predetermined position. Referring to fig. 10a, when the first and second frames (611), (621) are located at the first predetermined position, the heights of the first and second roller sets (612), (622) are lower than the heights of the first and second transmission elements (12), (22) of the first and second conveying mechanisms (10), (20), so that the tray (100) moves on the first or second transmission elements (12), (22) of the first or second conveying mechanisms (10), (20); referring to fig. 10b, when the first and second frames (611), (621) are raised to the second predetermined position, the height of the first and second roller sets (612), (622) is higher than the height of the first and second transmission elements (12), (22) of the first and second conveying mechanisms (10), (20), so that the tray (100) moves on the first and second roller sets (612), (622).
Referring to fig. 11, the first work product transfer conveying mechanism (63) is installed between the two first rails (11) of the first conveying mechanism (10). The first semifinished product transferring and conveying mechanism (63) has a first semifinished product frame (631), a first semifinished product roller set (632), two first semifinished product elevating devices (633) and a first semifinished product blocking device (634). The first semi-finished frame (631) has a first semi-finished frame (631a) and a first semi-finished bottom plate (631b), the first semi-finished bottom plate (631b) is connected to the lower portion of the first semi-finished frame (631a), the first semi-finished frame (631a) is a hollow rectangular parallelepiped structure formed by combining a plurality of plates, the upper and lower ends of the hollow rectangular parallelepiped structure are through, and the first semi-finished bottom plate (631b) is a rectangular plate. The first semifinished roller set (632) is rotatably disposed in the first semifinished frame (631a) of the first semifinished frame (631), for example, the first semifinished roller set (632) is a plurality of rotatable rollers, each of the rollers has a rotating shaft at both axial ends for connecting to the first semifinished frame (631a), each of the rotating shafts at one side of the first semifinished roller set (632) is connected to two gears, and one of the two gears of each rotating shaft is connected through a chain, so that the rollers can rotate together; a motor is arranged at one side of the first semi-finished product frame body (631a) and is adjacent to the gears of the rotating shafts, and the driving end of the motor is also connected with a gear which is connected with one of the gears through a chain; when the motor is driven, the gears of the shafts drive the first semifinished roller set (632) to rotate, and the linkage and driving of the gears, chains and motor are known and conventional. The rollers of the first semi-finished roller set (632) are arranged side by side in a direction parallel to the two first tracks (11) of the first conveying means (10). One end of each of the two first semi-finished product lifting devices (633) is disposed below the two first rails (11) of the first conveying mechanism (10), and the other end of each of the two first semi-finished product lifting devices (633) is secured to the first semi-finished product bottom plate (631b) of the first semi-finished product frame (631), such that the two first semi-finished product lifting devices (633) can drive the first semi-finished product frame (631) to move up and down, and the first semi-finished product roller set (632) can also move up and down accordingly. The first semi-finished product blocking device (634) is installed at the other side of the first semi-finished product frame body (631a) opposite to the motor, and one end of the first semi-finished product blocking device is provided with two first semi-finished product group blocking blocks (634a), and the first semi-finished product blocking device (634) can drive the two first semi-finished product blocking blocks (634a) to generate lifting displacement. The second semi-finished product transferring and conveying mechanism (64) has a structure similar to that of the first semi-finished product transferring and conveying mechanism (63), and also has a second semi-finished product frame (641), a second semi-finished product roller set (642), a second semi-finished product lifting device (643), and a second semi-finished product blocking device (644), details of which are not repeated herein, but the second semi-finished product transferring and conveying mechanism (64) is installed between the second rails (21) of the second conveying mechanism (20). The second semi-finished product transfer conveying mechanism (64) is used for conveying the carrying tray (100) away from the second conveying mechanism (20), and the first semi-finished product transfer conveying mechanism (63) is used for receiving the carrying tray (100) and moving to the first conveying mechanism (10). The first and second semifinished roller sets (631), (641) of the first and second semifinished product transferring and conveying mechanisms (63), (64) are lifted and lowered in the same manner as the first and second back conveying and transferring and conveying mechanisms (61), (62), but only in the opposite conveying direction, which is not described herein again.
Referring to fig. 12, the first empty tray transfer conveying mechanism (65) is installed between the two feeding rails (16) of the feeding conveying mechanism (15). The first empty tray transfer and conveying mechanism (65) is provided with a first empty tray frame (651), a first empty tray roller group (652), two first empty tray lifting devices (653) and a first empty tray blocking device (654). The first empty tray frame (651) is provided with a first empty tray frame body (651a) and a first empty tray bottom plate (651b), the first empty tray bottom plate (651b) is connected to the lower portion of the first empty tray frame body (651a), the first empty tray frame body (651a) is of a hollow cuboid structure formed by combining a plurality of plates, the upper end and the lower end of the first empty tray frame body are communicated, and the first empty tray bottom plate (651b) is a rectangular plate. The first empty plate roller set (652) is rotatably disposed in the first empty plate frame body (651a) of the first empty plate frame (651), for example, the first empty plate roller set (652) is a plurality of rotatable rollers, each of the rollers has a rotating shaft at both axial ends for connecting to the first empty plate frame body (651a), each of the rotating shafts at one side of the first empty plate roller set (652) is connected with two gears, and one of the two gears of each of the rotating shafts is connected through a chain, so that the rollers can rotate together; a motor is arranged on one side of the frame body (651a) and is adjacent to the gears of the rotating shafts, and the driving end of the motor is also connected with a gear which is connected with one of the gears through a chain; when the motor is driven, the gears of the shafts drive the first empty drum set (652) to rotate, and the linkage and driving of the gears, chains and motor are known and conventional. The rollers of the first empty tray roller set (652) are arranged side by side in a direction parallel to the two feeding tracks (16) of the feeding conveyor mechanism (15). One end of each of the two first empty tray lifting devices (653) is respectively locked below the two feeding rails (16) of the feeding and conveying mechanism (15), the other end of each of the two first empty tray lifting devices (653) is respectively locked on the first empty tray bottom plate (651b) of the first empty tray frame (651), the two first empty tray lifting devices (653) can drive the first empty tray frame (651) to move up and down, and the first empty tray roller set (652) can also move up and down accordingly. The first empty tray blocking device (654) is installed on the other side of the first empty tray frame body (651a) opposite to the motor, one end of the first empty tray blocking device is provided with two first empty tray set stoppers (654a), and the first empty tray blocking device (654) can drive the two first empty tray blocking blocks (654a) to generate lifting displacement. The second empty tray transferring and conveying mechanism (66) has a structure similar to that of the first empty tray transferring and conveying mechanism (65), and also has a second empty tray frame (661), a second empty tray roller set (662), two second empty tray elevating devices (663), and a second empty tray blocking device (664), the details of which are not repeated herein, but the second empty tray transferring and conveying mechanism (66) is installed between the two material receiving rails (26) of the material receiving and conveying mechanism (25). The second empty tray transfer conveying mechanism (66) is used for conveying the loading tray (100) to leave the receiving conveying mechanism (25), and the first empty tray transfer conveying mechanism (65) is used for receiving the loading tray (100) and moving to the feeding conveying mechanism (15). The first and second empty tray roller sets 651, 661 of the first and second empty tray transfer/conveyance mechanisms 65, 66 are lifted and lowered in the same manner as the first and second back conveying/ conveyance mechanisms 61, 62, but in the opposite conveyance direction, and will not be described again.
The above mechanisms are controlled by a digital device (not shown) to drive the carrier plate (100) and a work material placed thereon to move automatically and circularly. The digital device may be a computer, a Programmable Logic Controller (PLC), or a combination thereof. The carrying disc (100) is further provided with a Radio Frequency Identification (RFID) Radio frequency tag, and the digital device can read the RFID Radio frequency tag through a plurality of readers arranged in each area in the system in the printing process so as to track the current working progress and the physical position of the carrying disc (100) and control the following action path of the carrying disc. Secondly, blocking elements may be provided in the various mechanisms of the system, whereby the carrier disc (100) may be blocked from further displacement or change direction of displacement there when it is moved to a predetermined position. Secondly, a plurality of blocking blocks are further arranged on one side of the first track group, the second track group, the feeding track group and the receiving track group in each mechanism and are positioned at the tail end of the conveying or transferring path of the carrying disc (100), so that the carrying disc (100) can be blocked and not continuously displaced or the displacement direction can be changed at the position when the carrying disc (100) moves to the preset position.
Referring to fig. 13, the system according to the embodiment can be redefined to a feeding area a, a printing area b, a returning and transferring area c, an oven area d, a finished/semi-finished product transferring area e, a receiving area f and an empty tray transferring area g in response to the task status. The feeding area a comprises the feeding conveying mechanism (15); the printing area b comprises the first conveying mechanism (10), the printing station group (30) and the printing station transfer conveying group (40); the back transfer area c includes the first and second conveying mechanisms (10), (20) and the first and second back transfer conveying mechanisms (61), (62); the oven area d comprises the second conveying mechanism (20) and the oven (50); the product/semi-product transfer area e comprises the first and second conveying mechanisms (10), (20) and the first and second semi-product transfer conveying mechanisms (63), (64); the material receiving area f comprises a material receiving conveying mechanism (25); the empty tray transfer section g includes the first and second conveying mechanisms (10), (20) and the first and second empty tray conveying mechanisms (65), (66).
Referring to fig. 14, according to the above structural configuration, the printing method of the present embodiment includes:
the task content is determined to be a single product or a plurality of products. An operator analyzes the printing process required by each product in advance, and sets the task as a single product or a plurality of products according to the number of printing stations and the requirement of the operator. For example, suppose that the product a requires 3 printing processes, the product B requires 2 printing processes, and the number of printing stations of the system is 5, so that the task can be set to simultaneously execute the printing operation of the product a and the product B, wherein 3 printing stations are responsible for printing the product a, and the remaining 2 printing stations are responsible for printing the product B, which is the printing task of the plurality of products; or only the printing operation of the B product is executed, at the moment, 2 printing stations can be allocated to execute the first printing process of the B product, 2 printing stations execute the second printing process of the B product, and the rest 1 printing station provides temporary support, namely the printing task of the single product.
And setting the digital device and the printing station corresponding to the printing process according to the task content. After confirming the single product or the plurality of products and the printing process, the operator can set parameters of a plurality of mechanisms in the system disclosed in the above embodiment by a digital device, such as readers, pneumatic elements and electric elements configured by the mechanisms such as the conveying mechanism, the transfer mechanism, the printer and the oven, and the moving speed of the conveying mechanism and the heating temperature of the oven; and presetting which printing process each printing station of the printing area should perform in the printing process.
And distributing the disc loading task according to the task content. Before printing and drying, the digital device assigns the number of times of the loading disc with the Radio Frequency Identification (RFID) corresponding to the printing station in the task according to the working procedure required by product printing, so that a work material on the loading disc is printed correspondingly (at this time, the work material is not placed on the loading disc). The number of times the different pallets enter and exit the printer may be the same or different depending on the assignment of tasks.
And feeding and producing according to the task content. After the carrying disc is assigned with tasks, the carrying disc is arranged in the feeding area and carries the work material; namely, the carrying disc is placed in the feeding area to wait for feeding, and then the work material is placed on the carrying disc in the feeding area. The carrying disc is pre-coated with a glue material for fixing the position of the work material on the carrying disc after the work material is placed on the carrying disc. In this embodiment, the work material may be an upper module or the like.
And printing according to the task content. The first conveying mechanism moves the carrying disc to the front of the printing station of the first printing process, at the moment, the digital device automatically judges that the carrying disc should enter the printing station after reading the position and the working progress of the carrying disc through the reader of the printing area, then a printing station blocking device of a printing station transfer conveying mechanism is controlled to ascend to stop the carrying disc moving forwards, and then two printing station lifting devices of the printing station transfer conveying mechanism drive a printing station roller set to ascend to enable the carrying disc to be moved into the printing station by the printing station roller set; when the carrying disc enters the printing station, one roller set of the printing station will continuously move the carrying disc until it touches one blocking strip and stops moving, at this time, the two positioning devices of the printing station are controlled by the digital device to move and push against the two notches of the carrying disc to complete the fixation, and then one printing device of the printing station starts the printing operation.
And returning the printing ink to the first conveying mechanism after printing according to the task content. After the printing station finishes printing operation, the two positioning devices are controlled by the digital device to be separated from the carrying disc, the roller set of the printing station starts to rotate reversely to convey the carrying disc to leave the printing station and move to the roller set of the printing station of the transfer conveying mechanism of the printing station, and then the roller set of the printing station of the transfer conveying mechanism of the printing station is driven by the lifting devices of the two printing stations to descend, so that the carrying disc returns to the first conveying mechanism and continues to move along the first conveying mechanism.
And transferring the task content to a second conveying mechanism and drying the task content in an oven. When the loading tray moves to a return area, the digital device controls a first return blocking device of a first return transfer conveying mechanism to ascend to stop the loading tray from advancing, and then two first and second return roller sets of the first return transfer conveying mechanism and a second return transfer conveying mechanism are driven by a plurality of first and second return elevating devices to ascend so that the first return transfer conveying mechanism conveys the loading tray away from the first conveying mechanism, and the second return transfer conveying mechanism receives and moves the loading tray to the second conveying mechanism; after the carrying tray touches a blocking block on the second conveying mechanism, the carrying tray stops moving, and then the lifting devices are controlled by the digital device to drive the first and second roller sets to descend, so that the carrying tray returns to the second conveying mechanism and moves into an oven of the oven area along the second conveying mechanism to perform drying operation.
And judging the current printing progress in a finished product/semi-finished product transfer conveying area according to the task content. After the carrier tray is dried, the carrier tray is moved into a finished product/semi-finished product transfer area, and the digital device reads the radio frequency tag of the carrier tray through the reader of the finished product/semi-finished product transfer area to confirm the current working progress and position; after automatically judging that unfinished printing processes still exist, the digital device controls a second blocking device of a second semi-finished product transfer conveying mechanism to ascend so as to stop the carrying disc to advance, then a plurality of first and second semi-finished product lifting devices of the two semi-finished product transfer conveying mechanisms drive two first and second semi-finished product roller sets to ascend, the first semi-finished product roller set conveys the carrying disc to leave the second conveying mechanism, and the second semi-finished product roller set bears and moves the carrying disc to the first conveying mechanism; when the carrier plate touches a stop block of the first conveying mechanism, the carrier plate stops moving, and then the first and second semi-finished product lifting devices of the first and second semi-finished product transferring and conveying mechanisms drive the first and second semi-finished product roller sets to descend, so that the carrier plate returns to the first conveying mechanism to perform a second or next printing process.
The print job is completed successively in a loop. According to the above operation, the carrying tray can be moved to the target printing station one by one through the first conveying mechanism, the second conveying mechanism and the conveying manner provided by the transfer conveying mechanism of the printing stations; after the carrying disc moves out of the printing station, the carrying disc can be moved into an oven for drying through the conveying modes provided by the first conveying mechanism, the second conveying mechanism and the first and second returning transfer conveying mechanisms; after the tray is moved out of the oven, the tray can be moved into the first conveying mechanism from the second conveying mechanism to start next printing by the conveying modes provided by the first conveying mechanism, the second conveying mechanism and the first and second semi-finished product transfer conveying mechanisms, and the step is repeated until all the preset printing procedures are met.
And conveying the carrying disc which completes all printing processes according to the task content to a material receiving area for receiving materials. When the carrying tray moves into the finished product/semi-finished product transferring area, the digital device reads the radio frequency label of the carrying tray through a reader, automatically judges that the work material on the carrying tray completes all the preset printing procedures, and then the digital device does not start the first semi-finished product transferring and conveying mechanisms and the second semi-finished product transferring and conveying mechanisms, and then the carrying tray can move into the material receiving area for an operator to carry out material receiving operation.
And conveying the carrying disc subjected to material receiving to the first conveying mechanism according to task content to feed the carrying disc into a production line again. The carrying disc with the received material moves to the empty disc transfer area, at the moment, the digital device controls a second empty disc blocking device of a second empty disc transfer and conveying mechanism to ascend to stop the carrying disc to advance, then a plurality of first and second empty disc lifting devices of the first and second empty disc transfer and conveying mechanisms drive two first and second empty disc roller sets to ascend, so that the first empty disc roller set conveys the carrying disc to leave the material receiving and conveying mechanism, and the second empty disc roller set bears and moves the carrying disc to the material throwing and conveying mechanism; when the carrying disc enters the feeding conveying mechanism, the carrying disc touches a blocking block to stop moving transversely, then the first and second empty disc lifting devices of the first and second empty disc transferring and conveying mechanisms drive the first and second empty disc roller sets to descend, so that the carrying disc returns to the feeding conveying mechanism, the same work material as the previous printing task is prepared again, and another printing task is performed.
Claims (11)
1. An intelligent screen printing system, which is characterized in that the system is used for transmitting at least one carrying disc and at least one work material arranged on the carrying disc, and comprises: a first conveying mechanism for carrying and conveying the carrying tray; the second conveying mechanism is adjacent to the first conveying mechanism and arranged side by side, and is used for receiving and conveying the carrying disc from the first conveying mechanism; a printing station group, which comprises at least one printing station arranged at one side of the first conveying mechanism, wherein the printing station group and the second conveying mechanism are arranged at two different sides of the first conveying mechanism; a printing station transfer conveying group, which comprises at least one printing station transfer conveying mechanism arranged in the conveying path of the first conveying mechanism, wherein each printing station transfer conveying mechanism corresponds to each printing station of the printing station group; at least one oven installed on the conveying path of the second conveying mechanism; and a transfer conveying group, which comprises a first return transfer conveying mechanism, a second return transfer conveying mechanism, a first semi-finished product transfer conveying mechanism and a second semi-finished product transfer conveying mechanism; the first back conveying transfer conveying mechanism is adjacent to the second back conveying transfer conveying mechanism; the first semi-finished product transferring and conveying mechanism is adjacent to the second semi-finished product transferring and conveying mechanism; the first conveying mechanism is arranged in the first conveying mechanism and is adjacent to two ends of the first conveying mechanism; the second back conveying, transferring and conveying mechanism and the second semi-finished product transferring and conveying mechanism are oppositely arranged in the second conveying mechanism and are adjacent to two ends of the second conveying mechanism; the first and second back conveying, transferring and conveying mechanisms are used for moving the loading tray from the first conveying mechanism to the second conveying mechanism, and the first and second semi-finished product transferring and conveying mechanisms are used for moving the loading tray from the second conveying mechanism to the first conveying mechanism; wherein the carrying tray can circularly enter and exit the printing station set and the oven under the driving of the first conveying mechanism, the second conveying mechanism and the transfer conveying set.
2. The intelligent screen printing system of claim 1, wherein the first conveying mechanism comprises a first rail set consisting of two parallel and opposite first rails and two first transmission elements, the two first transmission elements are respectively and correspondingly mounted on the two first rails of the first rail set, and the first transmission elements can move relative to the first rails; the second conveying mechanism comprises a second track group and two second transmission elements, wherein the second track group is formed by two parallel and opposite second tracks, the two second transmission elements can be respectively and correspondingly arranged on the two second tracks of the second track group, and the second transmission elements can move relative to the second tracks.
3. The intelligent screen printing system of claim 2, wherein one end of the first rail set is a first end, the other end of the first rail set is a second end opposite to the first end, the first conveying mechanism further comprises two first driving assemblies, one of the two first driving assemblies is mounted at the first end of the first rail set, the other one of the two first driving assemblies is mounted at the second end of the first rail set, and the two first driving assemblies can be driven to rotate and drive the two first transmission elements to displace relative to the two first rails; the second conveying mechanism further comprises two second driving components, one of the second driving components is installed at the first end of the second track set, the other one of the second driving components is installed at the second end of the second track set, and the second driving components can be driven to rotate and drive the two second transmission elements to move relative to the two second tracks.
4. The intelligent screen printing system of claim 1, further comprising a feeding conveying mechanism and a receiving conveying mechanism, wherein the feeding conveying mechanism is adjacent to the first conveying mechanism, and comprises a feeding track group consisting of two parallel and opposite feeding tracks and two feeding transmission elements, the two feeding transmission elements are respectively and correspondingly mounted on the two feeding tracks of the feeding track group, and the feeding transmission elements can move relative to the feeding tracks; the receiving conveying mechanism is adjacent to the second conveying mechanism and comprises a receiving track group and two receiving transmission elements, wherein the receiving track group is formed by two parallel and opposite receiving tracks, the two receiving transmission elements are respectively and correspondingly arranged on the two receiving tracks of the receiving track group, and the receiving transmission elements can move relative to the receiving tracks.
5. The intelligent screen printing system of claim 4, wherein one end of the feeding track set is a first end, the other end of the feeding track set is a second end opposite to the first end of the feeding track set, the feeding conveying mechanism further comprises two feeding driving components, one of the two feeding driving components is mounted at the first end of the feeding track set, the other one of the two feeding driving components is mounted at the second end of the feeding track set, and the two feeding driving components can be driven to rotate and drive the two feeding transmission elements to displace relative to the two feeding tracks; the receiving track set has a first end and a second end opposite to the first end, and the receiving conveying mechanism further includes two receiving driving assemblies, one of which is installed at the first end of the receiving track set, the other of which is installed at the second end of the receiving track set, and the other of which can be driven to rotate and drive the two receiving transmission elements to move relative to the two receiving tracks.
6. The intelligent screen printing system of claim 4, wherein the transfer conveyor set further comprises a first empty tray transfer conveyor mechanism and a second empty tray transfer conveyor mechanism, the first empty tray transfer conveyor mechanism being adjacent to the second empty tray transfer conveyor mechanism; the first empty tray transferring and conveying mechanism is arranged at one end, close to the feeding and conveying mechanism, in the feeding and conveying mechanism; the second empty tray transferring and conveying mechanism is arranged at one end, close to the material receiving and conveying mechanism, in the material receiving and conveying mechanism.
7. The intelligent screen printing system of claim 1, wherein the first retransfer conveying mechanism comprises a first retransfer frame, a first set of retransfer rollers, two first retransfer lifting devices, and a first retransfer blocking device; the first returning frame is provided with a first returning frame body and a first returning bottom plate, and the first returning bottom plate is arranged below the first returning frame body; the first returning roller group is formed by arranging a plurality of rollers in the first returning frame in a rotatable manner; one end of the two first return lifting devices is connected to the two opposite ends of the first return bottom plate, and the other end is connected to the lower part of the two first tracks, so as to drive the first return frame and the first return roller set to generate lifting displacement; the first feedback blocking device is arranged on one side of the first feedback frame body and is provided with two first feedback blocking blocks for lifting and shifting to block the carrying disc from moving along the first conveying mechanism; the second back conveying and transferring mechanism comprises a second back conveying frame, a second back conveying roller set, two second back conveying lifting devices and a second back conveying blocking device; the second loopback frame is provided with a second loopback frame body and a second loopback bottom plate, and the second loopback bottom plate is arranged below the second loopback frame body; the second back conveying roller is formed by arranging a plurality of rollers in the second back conveying frame in a rotatable manner; one end of the second back-feeding lifting device is connected to the two opposite ends of the second back-feeding bottom plate, and the other end is connected to the lower part of the second track, so as to drive the second back-feeding frame and the second back-feeding roller set to generate lifting displacement; the second back conveying blocking device is arranged on one side of the second back conveying frame body and is provided with two second back conveying blocking blocks for preventing the carrying disc from moving along the second conveying mechanism through lifting displacement.
8. The intelligent screen printing system of claim 1, wherein the first semi-finished product transfer and conveying mechanism comprises a first semi-finished product frame, a first semi-finished product roller set, two first semi-finished product lifting devices and a first semi-finished product blocking device; the first semi-finished product frame is provided with a first semi-finished product frame body and a first semi-finished product bottom plate, and the first semi-finished product bottom plate is arranged below the first semi-finished product frame body; the first semi-finished product roller group is formed by rotatably arranging a plurality of rollers in the first semi-finished product frame; one end of each of the two first semi-finished product lifting devices is connected to the two opposite ends of the first semi-finished product base plate, and the other end of each of the two first semi-finished product lifting devices is connected to the lower part of the two first rails, so as to drive the first semi-finished product frame and the first semi-finished product roller set to generate lifting displacement; the first semi-finished product blocking device is arranged on one side of the first semi-finished product frame body and is provided with two first semi-finished product blocking blocks for preventing the carrying disc from moving along the first conveying mechanism through lifting displacement; the second semi-finished product transferring and conveying mechanism comprises a second semi-finished product frame, a second semi-finished product roller set, two second semi-finished product lifting devices and a second semi-finished product blocking device; the second semi-finished product frame is provided with a second semi-finished product frame body and a second semi-finished product bottom plate, and the second semi-finished product bottom plate is arranged below the second semi-finished product frame body; the second semi-finished product roller group is formed by rotatably arranging a plurality of rollers in the second semi-finished product frame; one end of the second semi-finished product lifting device is respectively connected with the two opposite ends of the second semi-finished product bottom plate, and the other end of the second semi-finished product lifting device is respectively connected below the two second rails and used for driving the second semi-finished product frame and the second semi-finished product roller set to generate lifting displacement; the second semi-finished product blocking device is arranged on one side of the second semi-finished product frame body and is provided with two second semi-finished product blocking blocks for blocking the carrying disc to move along the second conveying mechanism through lifting displacement.
9. The intelligent screen printing system of claim 6, wherein the first empty tray transfer and conveying mechanism comprises a first empty tray frame, a first empty tray roller set, two first empty tray lifting devices and a first empty tray blocking device; the first empty tray frame is provided with a first empty tray frame body and a first empty tray bottom plate, and the first empty tray bottom plate is arranged below the first empty tray frame body; the first empty plate roller group is formed by rotatably arranging a plurality of rollers in the first empty plate frame; one end of each of the two first empty tray lifting devices is respectively connected with two opposite ends of the first empty tray bottom plate, and the other end of each of the two first empty tray lifting devices is respectively connected below the two feeding rails and used for driving the first empty tray frame and the first empty tray roller set to generate lifting displacement; the first empty tray blocking device is arranged on one side of the first empty tray frame body and is provided with two first empty tray blocking blocks for blocking the carrier tray from moving along the feeding conveying mechanism through lifting displacement; the second empty tray transferring and conveying mechanism comprises a second empty tray frame, a second empty tray roller group, two second empty tray lifting devices and a second empty tray blocking device; the second empty tray frame is provided with a second empty tray frame body and a second empty tray bottom plate, and the second empty tray bottom plate is arranged below the second empty tray frame body; the second empty plate roller group is formed by rotatably arranging a plurality of rollers in the second empty plate frame; one end of each of the two second empty tray lifting devices is respectively connected with two opposite ends of the second empty tray bottom plate, and the other end of each of the two second empty tray lifting devices is respectively connected below the two material receiving rails and used for driving the second empty tray frame and the second empty tray roller set to generate lifting displacement; the second empty tray blocking device is arranged on one side of the second empty tray frame body and is provided with two second empty tray blocking blocks for blocking the carrying tray from moving along the material receiving and conveying mechanism through lifting displacement.
10. The intelligent screen printing system of claim 1, wherein each printing station comprises a base and a roller set, the roller set being a plurality of rollers rotatably disposed in the base; each printing station transfer conveying mechanism comprises a printing station frame, a printing station roller group, two printing station lifting devices and a printing station blocking device; the first printing station frame is provided with a first printing station frame body and a first printing station bottom plate, and the first printing station bottom plate is arranged below the first printing station frame body; the first printing station roller group is formed by arranging a plurality of rollers in a rotatable manner in the first printing station frame; one end of each of the two first printing station lifting devices is connected with the two opposite ends of the first printing station bottom plate, and the other end of each of the two first printing station lifting devices is connected below the two first tracks respectively and used for driving the first printing station frame and the first printing station roller set to generate lifting displacement; the first printing station blocking device is arranged on one side of the first printing station frame body and is provided with two first printing station blocking blocks for lifting and shifting to block the carrying disc from moving along the first conveying mechanism; and the predetermined height of the printing station roller set of the printing station transfer conveying mechanism is lower than the height of the roller set of the printing station.
11. The intelligent screen printing system of claim 10, wherein each printing station further comprises two positioning devices respectively disposed at two sides of the base and located at two axial ends of the roller set; the two positioning devices are respectively provided with a positioning piece and a driving piece, and the positioning piece is connected with the driving piece and can be driven by the driving piece to generate displacement; the carrying tray has two notches, and the ends of the two positioning members correspond to the two notches for fixing the carrying tray at the printing station.
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CN202122366771.0U CN216425903U (en) | 2021-09-28 | 2021-09-28 | Intelligent screen printing system |
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CN202122366771.0U CN216425903U (en) | 2021-09-28 | 2021-09-28 | Intelligent screen printing system |
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