CN216425636U - Full-automatic stereoscopic warehouse system of construction machinery - Google Patents

Abstract

The utility model relates to a full-automatic stereoscopic warehouse system of construction machinery, it is applied to the construction machinery field. The utility model comprises a light tray, a light tray three-dimensional goods shelf, a light tray stacker, a heavy tray three-dimensional goods shelf, a heavy tray stacker, a light warehouse-in and warehouse-out conveying system, a heavy warehouse-in and warehouse-out conveying system and a rail electric flat car, wherein goods of the light tray are arranged on the light tray three-dimensional goods shelf, and goods of the heavy tray are arranged on the heavy tray three-dimensional goods shelf; the light tray stacker accommodates the light tray, and the heavy tray stacker accommodates the heavy tray; the light warehouse in-out conveying system is matched with the light pallet stacker, and the heavy warehouse in-out conveying system is matched with the heavy pallet stacker; the light warehouse in and out conveying system and the heavy warehouse in and out conveying system are both provided with rail electric flat cars. The utility model discloses have the practicality strong, the characteristics that the coordinated system is strong, the mobility is fast can control the whole production beat of universe, satisfies the user demand.

Description

Full-automatic stereoscopic warehouse system of construction machinery

Technical Field

The utility model relates to a system especially relates to a full-automatic stereoscopic warehouse system of construction machinery, and it belongs to whole factory production total batching scheduling role, in particular to discrete type manufacturing production field.

Background

The discrete production of the construction machinery is a client of the whole full-automatic stereoscopic warehouse, the large, scattered and extremely-complex products put higher requirements on the warehouse, and the requirements on various functions of the warehouse driven by the requirements are different from those of other industries. Real-time production change, production task increase and decrease and the like all need a set of coordination system which is reliable in performance, powerful in function and capable of forming rigidity and flexibility.

Therefore, it is necessary to provide a set of customized building machinery full-automatic stereoscopic warehouse systematic services to support the whole global production rhythm according to the product characteristics.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the above-mentioned not enough that exists among the prior art, and provide a structural design is reasonable, safe and reliable, and the coordinated system is strong, and the mobility is fast, convenient operation, the full-automatic stereoscopic warehouse system of construction machinery that work efficiency is high.

The utility model provides a technical scheme that above-mentioned problem adopted is: the full-automatic stereoscopic warehouse system for the construction machinery comprises a warehouse management system, an equipment control system, a three-dimensional simulation video and a control room, and is characterized in that: the light pallet is arranged on the light pallet three-dimensional goods shelf, and the heavy pallet is arranged on the heavy pallet three-dimensional goods shelf; the light pallet stacker and the heavy pallet stacker are respectively positioned at the sides of the light pallet three-dimensional goods shelf and the heavy pallet three-dimensional goods shelf, the light pallet stacker can accommodate light pallets, and the heavy pallet stacker can accommodate heavy pallets; the light warehouse in-out conveying system and the heavy warehouse in-out conveying system are peripheral equipment of a full-automatic stereoscopic warehouse system, the light warehouse in-out conveying system is matched with the light tray stacker, and the heavy warehouse in-out conveying system is matched with the heavy tray stacker; the light warehouse in and out conveying system and the heavy warehouse in and out conveying system are both provided with rail electric flat cars.

As preferred, the utility model discloses still include the front end buffer memory that goes out to put in storage, the front end buffer memory that goes out to put in storage sets up the front side at full-automatic stereoscopic warehouse system.

As preferred, the utility model discloses still include the rear end buffer memory district that goes out of the warehouse, the rear end buffer memory district that goes out of the warehouse sets up the rear side at full-automatic stereoscopic warehouse system.

Preferably, the light warehouse entry and exit conveying system is used for conveying goods to the light pallet stacker or removing the goods from the light pallet stacker; the heavy in-and-out warehouse conveyor system is responsible for transporting goods to and from the heavy pallet stacker.

Preferably, the warehouse management system distributes the storage address of the pallet goods.

Preferably, light-duty tray stacker of equipment control system control, heavy tray stacker deposit light-duty tray, heavy tray goods respectively to the light-duty tray stereoscopic goods shelves, the heavy tray stereoscopic goods shelves of corresponding address on.

Preferably, the light-duty three-dimensional goods shelves of tray, the three-dimensional goods shelves of heavy tray adopt one kind in welded goods shelves or the combination formula goods shelves.

Compared with the prior art, the utility model, have following advantage and effect: the overall structure is reasonable in design, and the characteristics of strong practicability, strong coordination system and fast variability are achieved; can cover each commodity circulation link of whole production life cycle, can master the global whole production beat, convenient operation, work efficiency is high, and degree of automation is high, satisfies modernized user demand.

Drawings

Fig. 1 is a schematic view of the overall structure of the embodiment of the present invention.

Fig. 2 is a left partial enlarged structural view of fig. 1.

Fig. 3 is a partially enlarged structural view of the middle side of fig. 1.

Fig. 4 is a partially enlarged structural diagram of the right side of fig. 1.

Fig. 5 is a schematic view of the vertical structure of the automatic vertical warehouse of the heavy pallet.

Fig. 6 is a partial enlarged structural view of the left side of fig. 5.

Fig. 7 is a schematic view of the vertical structure of the light tray automatic vertical warehouse.

Fig. 8 is a left partial enlarged structural view of fig. 7.

In the figure: the system comprises light trays 1, heavy trays 2, light tray stereoscopic shelves 3, heavy tray stereoscopic shelves 4, a light tray stacker 5, a heavy tray stacker 6, a light warehouse-in and warehouse-out conveying system 7, a heavy warehouse-in and warehouse-out conveying system 8, a rail electric flat car 9, a front warehouse-in and warehouse-out cache area 10, a rear warehouse-out cache area 11, a three-dimensional simulation video and control room 12, a heavy automatic vertical warehouse A and a light automatic vertical warehouse B.

Detailed Description

The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not intended to limit the present invention.

Examples are given.

Referring to fig. 1 to 8, the fully-automatic stereoscopic warehouse system for construction machinery in the embodiment includes a warehouse management system, an equipment control system, a three-dimensional simulation video and control room 12, a light pallet 1, a light pallet stereoscopic shelf 3, a light pallet stacker 5, a heavy pallet 2, a heavy pallet stereoscopic shelf 4, a heavy pallet stacker 6, a light in-and-out warehouse conveying system 7, a heavy in-and-out warehouse conveying system 8 and a rail-bound electric flat car 9, wherein goods of the light pallet 1 are arranged on the light pallet stereoscopic shelf 3, and goods of the heavy pallet 2 are arranged on the heavy pallet stereoscopic shelf 4; light-duty palletizer 5, heavy palletizer 6 are equallyd divide and are located the side of light-duty palletizer stereoscopic shelf 3, heavy palletizer stereoscopic shelf 4, and this light-duty palletizer 5 can hold light-duty tray 1, and heavy palletizer 6 can hold heavy tray 2.

The light warehouse in-out conveying system 7 and the heavy warehouse in-out conveying system 8 are all peripheral equipment of a full-automatic stereoscopic warehouse system, the light warehouse in-out conveying system 7 is matched with the light pallet stacker 5, and the heavy warehouse in-out conveying system 8 is matched with the heavy pallet stacker 6.

The light warehouse in-out conveying system 7 and the heavy warehouse in-out conveying system 8 are both provided with rail electric flat cars 9.

The front-end warehousing and ex-warehousing buffer area 10 is arranged on the front side of the full-automatic stereoscopic warehouse system in the embodiment; the rear-end ex-warehouse buffer area 11 is arranged at the rear side of the full-automatic stereoscopic warehouse system.

The light in-and-out warehouse conveying system 7 of the embodiment is responsible for conveying goods to the light pallet stacker 5 or removing the goods from the light pallet stacker 5; the heavy in-out conveyor system 8 is responsible for transporting goods to and from the heavy stacker 6.

The warehousing management system of the embodiment distributes the storage addresses of the pallet goods; the equipment control system controls the light pallet stacker 5 and the heavy pallet stacker 6 to store the goods of the light pallet 1 and the heavy pallet 2 on the light pallet three-dimensional goods shelf 3 and the heavy pallet three-dimensional goods shelf 4 with corresponding addresses respectively.

In the embodiment, the light tray three-dimensional shelf 3 and the heavy tray three-dimensional shelf 4 adopt one of a welded shelf or a combined shelf;

the light pallet 1 and the heavy pallet 2 are used for carrying goods.

The full-automatic stereoscopic warehouse system of the construction machinery of the embodiment is implemented as follows:

determining the material range: the device comprises a motor, a speed reducer, a brake, a coupling, an underframe, a winding drum, a steel wire rope, a pulley, a pin shaft, a standard part, a plate and other structures. Weight: 20kg is less than or equal to 2000kg of single conveying unit, and the specification of a single piece is less than or equal to L1.7mW1.3mH1.8m.

Determining the storage position requirement: the automatic stereoscopic warehouse is divided into a heavy automatic vertical warehouse A and a light automatic vertical warehouse B, and the trays are standard iron trays; the number of each type of library position is not less than 600 library positions, and each library position can be compatible with multiple varieties.

Determining the flow demand of the system: the average comprehensive flow of the light tray warehouse is 140 torr/hour (warehouse-in is 40 torr/hour, warehouse-out is 100 torr/hour); the average integrated flow of the heavy tray warehouse is 15 torr/hour (5 torr/hour for warehouse-in and 10 torr/hour for warehouse-out).

Determining system requirements of each module: including but not limited to basic data management, material two-dimensional code identification, material delivery management, material in and out library management, defective product management, daily inventory of storage, material expiration date management, production/quality tracing, data query and report generation, system self protection, system scheduling and monitoring, visual management, equipment remote monitoring and the like. The automatic stereoscopic warehouse control and monitoring system is a core system for realizing automation and intellectualization of warehousing operation. The system is responsible for managing and scheduling the operation queue of the warehouse logistics information system, analyzing the operation queue to the instruction queue of the automatic warehouse equipment, and commanding and coordinating the operation of the equipment according to the operation state of the equipment. Meanwhile, the system monitors the running condition of the automatic storage equipment by a dynamic simulation human-computer interaction interface. The system comprises several functional modules of job management, job scheduling, job tracking, automatic on-line warehousing, equipment monitoring, equipment configuration, equipment management and the like

The warehousing process of the full-automatic stereoscopic warehouse of the construction machinery in the embodiment mainly comprises the following steps: the method comprises a warehousing flow, a ex-warehouse flow and a semi-supporting warehouse returning flow, wherein the specific flows are as follows:

(1) warehousing process: the front end transports the pallet goods to a front end warehousing buffer area 10, and the pallet goods needing warehousing are manually forked from the buffer area to a corresponding light and heavy rail electric flat car 9 according to light and heavy type distinguishing by a forklift; the warehouse entry and exit conveying system is used for managing and controlling, the pallet goods are subjected to weight detection, appearance detection, bar code scanning and the like, and the warehousing management system is used for distributing storage addresses of the pallet goods; and the equipment control system controls the stacker to store the pallet goods to the goods grids with corresponding addresses.

(2) And (3) ex-warehouse process: the system sends out a warehouse-out instruction according to the three-dimensional simulation video and the signals of the control room 12, and the warehouse management system identifies the address of the required pallet goods; the equipment control system controls the stacker to run to a corresponding address grid, and forks the pallet goods to a stacker carrying table; the stacker operates to the front end warehouse inlet and outlet or the rear end outlet required by the instruction, and the pallet goods are forked to the warehouse inlet and outlet conveying system; and manually forking the pallet goods on the rail electric flat car 9 into the ex-warehouse buffer area by using a forklift.

(3) Semi-supporting warehouse returning flow: the pallet goods are transferred to the rail electric flat car 9 according to the warehouse-out process, sorted through manual online operation or picked to the cache area through forklift forks, conveyed to a warehouse-in opening through a warehouse-in and warehouse-out conveying system according to the warehouse-in process, and taken back to the warehouse by a stacker.

In this embodiment, a set of efficient logistics storage and delivery management system is established, which includes equipment facilities for daily material storage management, equipment facilities for delivering materials to each production line, and a matched management software system. The logistics distribution center can meet daily storage requirements of materials such as machine components, plates and black components required by products and material distribution requirements of production lines, meanwhile, the storage management system of the logistics distribution center can become a centralized management and control center and a central database of company storage materials, real-time storage, turnover and distribution conditions of the materials in each sub-warehouse can be dynamically mastered, and relevant data reports can be automatically generated.

And will be apparent to those skilled in the art from the foregoing description.

In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an example of the structure of the present invention. All the equivalent changes or simple changes made according to the structure, characteristics and principle of the utility model are included in the protection scope of the utility model. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims (7)

1. The utility model provides a full-automatic stereoscopic warehouse system of construction machinery, includes warehouse management system, equipment control system and three-dimensional simulation video and control room, its characterized in that: the light pallet is arranged on the light pallet stereoscopic shelf, and the heavy pallet is arranged on the heavy pallet stereoscopic shelf; the light pallet stacker and the heavy pallet stacker are respectively positioned at the sides of the light pallet three-dimensional goods shelf and the heavy pallet three-dimensional goods shelf, the light pallet stacker can accommodate light pallets, and the heavy pallet stacker can accommodate heavy pallets; the light warehouse in-out conveying system and the heavy warehouse in-out conveying system are peripheral equipment of a full-automatic stereoscopic warehouse system, the light warehouse in-out conveying system is matched with the light tray stacker, and the heavy warehouse in-out conveying system is matched with the heavy tray stacker; the light warehouse in and out conveying system and the heavy warehouse in and out conveying system are both provided with rail electric flat cars.

2. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the system further comprises a front-end warehousing-in and-out cache area, wherein the front-end warehousing-in and-out cache area is arranged on the front side of the full-automatic stereoscopic warehouse system.

3. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the system further comprises a rear-end ex-warehouse cache region, and the rear-end ex-warehouse cache region is arranged on the rear side of the full-automatic stereoscopic warehouse system.

4. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the light warehouse-in and warehouse-out conveying system is used for conveying goods to a light tray stacker or removing the goods from the light tray stacker; the heavy in-and-out warehouse conveyor system is responsible for transporting goods to and from the heavy pallet stacker.

5. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the warehousing management system allocates storage addresses of the pallet goods.

6. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the equipment control system controls the light tray stacker and the heavy tray stacker to store the light tray and the heavy tray goods on the light tray three-dimensional goods shelf and the heavy tray three-dimensional goods shelf with corresponding addresses respectively.

7. The construction machine full-automatic stereoscopic warehouse system of claim 1, wherein: the light tray three-dimensional goods shelf and the heavy tray three-dimensional goods shelf adopt one of a welding type goods shelf or a combined type goods shelf.

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