CN114037216A - Bogie distribution system based on lean management concept - Google Patents
Bogie distribution system based on lean management concept Download PDFInfo
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- CN114037216A CN114037216A CN202111213153.0A CN202111213153A CN114037216A CN 114037216 A CN114037216 A CN 114037216A CN 202111213153 A CN202111213153 A CN 202111213153A CN 114037216 A CN114037216 A CN 114037216A
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Abstract
The invention belongs to the technical field of industrial distribution, and particularly relates to a bogie distribution system based on lean management concept, which comprises a basic data module, a plan management module, a material receiving module and a distribution module; a basic data module: is a basic protection module for system operation; the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction; a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module. This bogie delivery system based on lean management theory through being provided with the delivery module, will deliver the task and divide into different subregion, realizes hierarchical management and the operation of material, can avoid the mixed and disorderly phenomenon of material delivery in-process to appear promptly, can realize managing alone to each subregion again, has alleviateed the management burden of user to the material production delivery workshop, also makes the management thinking become more clear simultaneously.
Description
Technical Field
The invention relates to the technical field of industrial distribution, in particular to a bogie distribution system based on lean management concept.
Background
With the continuous promotion of industrial automation, more and more production and distribution factories try to use a mode of combining software and hardware to carry out automatic production, the automatic production can not only improve the production efficiency, but also reduce the labor cost, and meanwhile, the operation of automatic machinery can greatly improve the accuracy and the effectiveness of production and distribution.
The prior art has the following problems:
1. in the existing bogie inter-vehicle distribution process, a large number of procedures requiring manual maintenance still exist, so that mechanical automation cannot replace manual production and distribution, and the production efficiency is influenced;
2. at present, when the bogie is produced and delivered, only the delivery automation can be realized, a user can not directly require a system to complete accurate delivery according to the customer requirements, and the material classification still needs to be manually completed, so that the production flow becomes complex and the management is difficult.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a bogie distribution system based on a lean management concept, and solves the problems of manual classification and manual maintenance existing nowadays.
In order to achieve the purpose, the invention provides the following technical scheme: the bogie distribution system based on lean management concept comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
As a preferred technical scheme of the invention, the basic data module comprises project maintenance, material file classification, temporary storage position maintenance, electric hoist zone bit maintenance, station maintenance, material maintenance, tooling frame maintenance, tooling vehicle maintenance, transfer vehicle maintenance, address code maintenance, material box management and delivery plan time templates, and all basic data support and protection in the operation process of the bogie delivery system are realized.
As a preferred technical scheme of the invention, the plan management module is divided into three parts of production plan maintenance, delivery plan query and delivery plan classification, new delivery requirements can be found in time through the delivery plan query, and production delivery instructions are issued according to the delivery plan classification order.
As a preferred technical solution of the present invention, the distribution module is divided into a zone a, a zone B, a zone C and a zone D, the zone a mainly distributes large and medium materials, the zone B mainly distributes small materials, the zone C mainly distributes general fasteners, and the zone D mainly distributes outsourcing direct supply materials.
As a preferred technical scheme, the A area is provided with an electric hoist lifting area and a sorting wall construction area in a delivery and construction mode, the electric hoist lifting area is matched with corresponding delivery and sorting trolleys, and the sorting wall construction area is divided into a plurality of rows of goods shelves according to the types of workpieces.
As a preferred technical scheme of the invention, the distribution sorting trolley is divided into a plurality of different vehicle types according to the shapes and sizes of the distribution materials, and each material corresponds to one sorting trolley.
As a preferred technical solution of the present invention, the basic data module may modify data according to user needs, including time, quantity and distribution sequence of material distribution.
As a preferred technical scheme of the invention, the production requirements in the plan management module are divided into installation of an A type vehicle model and an B type vehicle model, the A type vehicle model and the B type vehicle model are installed through sub-components, reverse positions, normal positions, wheel shafts, bearing axle boxes, wheel dropping and static load processes, and each process adopts a mode of preparing materials according to the process and intelligently sorting the materials according to the material attributes.
As a preferred technical scheme of the invention, the ingredients required by the installation of the A-type and the B-type vehicle models are screened and distributed by the A area, the B area, the C area and the D area of the distribution module, and the tool frame matched with the ingredients is hoisted by adopting a hoisting mode of an electric hoist.
As a preferred technical scheme of the invention, the delivery system adopts an account password login mode, a user needs to log in a set account password to enter the system, and automatic delivery of the system is realized through setting a basic data module and a plan management module.
Compared with the prior art, the invention provides a bogie distribution system based on lean management concept, which has the following beneficial effects:
1. according to the bogie distribution system based on the lean management concept, all basic data required by the system are included by arranging the basic data module, the plan management module, the incoming material module and the distribution module are monitored and maintained, the full-automatic operation of the system is realized, and the aim of avoiding human interference is achieved. The autonomous operation maintenance effect is judged autonomously, so that the safety and the stability of the system are improved.
2. This bogie delivery system based on lean management theory manages and controls production delivery through being provided with plan management module, realizes autonomic supervision and production, can independently judge and send corresponding delivery instruction according to the different delivery schemes that the user filled in simultaneously, reaches quick accurate opening and closes production delivery flow, improves production delivery efficiency.
3. This bogie delivery system based on lean management theory through being provided with the delivery module, will deliver the task and divide into different subregion, realizes hierarchical management and the operation of material, can avoid the mixed and disorderly phenomenon of material delivery in-process to appear promptly, can realize managing alone to each subregion again, has alleviateed the management burden of user to the material production delivery workshop, also makes the management thinking become more clear simultaneously.
4. This bogie delivery system based on lean management theory through being provided with the letter sorting dolly, is furnished with the letter sorting dolly of different shape sizes according to the material matching of difference, has realized the delivery mode of one-to-one, not only makes the material more stable at the delivery in-process, also makes the material delivery become more accurate and meticulous moreover, really reaches the effect of the management that becomes more meticulous.
Drawings
FIG. 1 is a schematic view of the operation of the incoming material module of the present invention;
FIG. 2 is a flow chart of the distribution module division of the present invention;
FIG. 3 is a flowchart of the system assembling process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-3, in this embodiment: bogie delivery system based on lean management theory, its characterized in that: the system comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
In the embodiment, the basic data module comprises project maintenance, material file classification, temporary storage position maintenance, electric hoist zone bit maintenance, station maintenance, material maintenance, tool frame maintenance, tool car maintenance, transfer car maintenance, address code maintenance, material box management and delivery plan time templates, all basic data support and protection in the operation process of the bogie delivery system are realized, the system can complete self-check and self-protection, manual participation is reduced, the plan management module comprises three parts, namely production plan maintenance, delivery plan query and delivery plan classification, new delivery requirements can be timely found through delivery plan query, and production delivery instructions are issued according to the delivery plan classification sequence, so that the system can operate more orderly.
Example 2
Referring to fig. 1-3, in this embodiment: bogie delivery system based on lean management theory, its characterized in that: the system comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
In this embodiment, basic data module can carry out data modification according to user's needs, time including the material delivery, quantity and delivery order, user management is convenient for, plan the installation that the inside production demand of management module divide into two kinds of motorcycle types of A type and B type, A type and B type all need pass through the subcomponent, the reversal, just, the shaft, the bearing axle box, the wheel falls, the installation is accomplished to the dead load process, every process all adopts and prepares material according to the process, carry out the mode of intelligence letter sorting according to the material attribute and allocate, prepare material according to the process, can effectively improve the efficiency of preparing material, can make the stock material more orderly simultaneously, be convenient for the transport and the delivery of follow-up stock material.
Example 3
Referring to fig. 1-3, in this embodiment: bogie delivery system based on lean management theory, its characterized in that: the system comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
In this embodiment, required batching is by the A district of delivery module when the installation of two kinds of motorcycle types of A type and B type, the B district, the C district, the D district is filtered and is delivered, adopt the mode handling of electric hoist handling and batching assorted frock frame, this delivery system adopts account number password login mode, the user need log in and set for account number password login inside the entering system, the security of system is improved, the automatic delivery of system is realized through setting up basic data module and plan management module, can need not the manual work and distribute, when reducing artifical the utilization, also make the rate of accuracy and the speed of distribution accelerate, and the production efficiency is improved.
Example 4
Referring to fig. 1-3, in this embodiment: bogie delivery system based on lean management theory, its characterized in that: the system comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
In this embodiment, the delivery module divide into A district, B district, C district, D district, major possession material in the main delivery of A district, B district mainly delivers the installation smallclothes, the main delivery universal fastener in C district, the direct supply piece of the outer processing of the main delivery committee in D district, divide into different regions according to different materials and deliver, realize the hierarchical delivery management of material, A district delivery has been built electric hoist handling district and letter sorting wall construction area, electric hoist handling district matches there is corresponding delivery letter sorting dolly, letter sorting wall construction area divides into multirow goods shelves according to the work piece kind, the efficiency of delivery is improved, delivery letter sorting dolly divides into multiple different motorcycle types according to the shape size of delivery material, each kind of material all corresponds one kind of letter sorting dolly, improve security and stability in the material delivery in-process.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Bogie delivery system based on lean management theory, its characterized in that: the system comprises a basic data module, a plan management module, a material receiving module and a distribution module;
a basic data module: the basic data management and maintenance for the system are basic protection modules for the operation of the system;
a plan management module: maintenance, query and classification for bogie production distribution, which is the main production reference of the distribution system;
the incoming material module: the system comprises a planning management module, a material distribution module and a control module, wherein the planning management module is used for receiving a production instruction of the planning management module and preparing corresponding distribution materials according to the instruction;
a delivery module: the system is used for receiving a delivery instruction of the plan management module and completing delivery according to the material condition classification sent by the material receiving module.
2. The lean management concept-based truck delivery system of claim 1, wherein: the basic data module comprises project maintenance, material file classification, temporary storage position maintenance, electric hoist zone maintenance, station maintenance, material maintenance, tool frame maintenance, tool car maintenance, transfer vehicle maintenance, address code maintenance, material box management and delivery plan time template, and all basic data support and protection in the operation process of the bogie delivery system are realized.
3. The lean management concept-based truck delivery system of claim 1, wherein: the plan management module is divided into three parts, namely production plan maintenance, delivery plan query and delivery plan classification, new delivery requirements can be found in time through delivery plan query, and production delivery instructions are issued according to the delivery plan classification sequence.
4. The lean management concept-based truck delivery system of claim 1, wherein: the distribution module is divided into an area A, an area B, an area C and an area D, wherein the area A mainly distributes medium and large materials, the area B mainly distributes and installs small materials, the area C mainly distributes general fasteners, and the area D mainly distributes direct-supply parts processed by outsourcing.
5. The lean management concept-based truck delivery system of claim 1, wherein: the A district delivery is built has electric hoist handling district and letter sorting wall construction district, electric hoist handling district matches there is corresponding delivery letter sorting dolly, letter sorting wall construction district falls into multirow goods shelves according to the work piece kind.
6. The lean management concept-based truck delivery system of claim 5, wherein: the distribution sorting trolley is divided into a plurality of different vehicle types according to the shapes and sizes of distribution materials, and each material corresponds to one sorting trolley.
7. The lean management concept-based truck delivery system of claim 1, wherein: the basic data module can modify data according to the needs of users, including the time, the quantity and the distribution sequence of material distribution.
8. The lean management concept-based truck delivery system of claim 1, wherein: plan the installation that the inside production demand of management module divide into two kinds of motorcycle types of A type and B type, A type and B type all need accomplish the installation through subcomponent, counterpoint, normal position, shaft, bearing axle box, wheel, static load process, and every process all adopts and prepares material according to the process, carries out the mode of intelligent letter sorting according to material attribute and is equipped with.
9. The lean management concept-based truck delivery system of claim 5, wherein: when the two types of vehicles of the A type and the B type are installed, required ingredients are screened and delivered by the A area, the B area, the C area and the D area of the delivery module, and the tool frame matched with the ingredients is lifted and delivered in an electric hoist lifting mode.
10. The lean management concept-based truck delivery system of claim 1, wherein: the distribution system adopts an account password login mode, a user needs to log in a set account password to enter the system, and automatic distribution of the system is realized through setting a basic data module and a plan management module.
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| CN202111213153.0A CN114037216A (en) | 2021-10-19 | 2021-10-19 | Bogie distribution system based on lean management concept |
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| CN202111213153.0A CN114037216A (en) | 2021-10-19 | 2021-10-19 | Bogie distribution system based on lean management concept |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117035588A (en) * | 2023-10-10 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Distribution method and system for materials of production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117035588A (en) * | 2023-10-10 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Distribution method and system for materials of production line |
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