CN216421912U - Safety protection device for vertical machining center - Google Patents
Safety protection device for vertical machining center Download PDFInfo
- Publication number
- CN216421912U CN216421912U CN202123165187.5U CN202123165187U CN216421912U CN 216421912 U CN216421912 U CN 216421912U CN 202123165187 U CN202123165187 U CN 202123165187U CN 216421912 U CN216421912 U CN 216421912U
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- fixed mounting
- safety cover
- machining center
- observation window
- safety
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- 238000009423 ventilation Methods 0.000 claims abstract description 13
- 238000012856 packing Methods 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000009825 accumulation Methods 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 25
- 230000000694 effects Effects 0.000 abstract description 17
- 238000003754 machining Methods 0.000 abstract description 8
- 238000005498 polishing Methods 0.000 abstract description 7
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 239000002173 cutting fluid Substances 0.000 description 12
- 238000012545 processing Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002124 endocrine Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of machining, and a safety device that vertical machining center used is disclosed, including the safety cover, the top fixed mounting of safety cover has the davit, one side fixed mounting of davit has the ventilation pipe, the top fixed mounting of ventilation pipe has the vent. The utility model discloses a hair-dryer, the air exhauster and the effect of collecting box isotructure, blow to the vent through the hair-dryer, and because operational environment is complicated, consequently fixed mounting has first filter and second filter to filter the air that blows in the ventilation pipe, it receives the influence to avoid polishing the precision, start the air exhauster simultaneously, make the state of internal formation a negative pressure, thereby it inhales through the aspiration channel by the air exhauster to lead to showy dust, the filter screen is installed to acquiescence in the aspiration channel, then the dust is because the effect of filter screen, the interception gets off, the dust has effectively been filtered, operational environment is guaranteed to the healthy security of staff.
Description
Technical Field
The utility model belongs to the technical field of machining, specifically a safety device that vertical machining center used.
Background
The vertical machining center is a machining center with a spindle axis perpendicular to a workbench, is mainly used for machining complex parts such as plates, discs and small-sized shells, and can independently complete various machining procedures. The vertical machining center is limited in height, so that the machining range of box type workpieces is reduced, the vertical machining center is convenient to clamp and position and observe, debugging programs are convenient to check and measure, problems can be found in time, and shutdown processing is carried out.
With the rapid development of the processing industry, the requirements on the functions and the performances of the processing center are increasingly improved. Machining center's security performance is heavily important, and machining center among the prior art has often only set up a safety cover simply and has carried out safety protection, and because when processing and polishing, because machining center is in the inside of safety cover, though make the piece that processing produced can not run out in processing, but owing to be in sealed environment, thereby lead to when opening the emergency exit, because the flow of air, make the dust fly to the outside along with the air, it is internal easily by operating personnel inspiration, thereby induce respiratory disease, harm operating personnel's safety.
The protective covers are installed in most of the existing machining centers, but the influence of noise on operators in machining is ignored, so that the operators are located in a place full of noise for a long time, and work in a noise environment for a long time, the auditory system is damaged, problems such as endocrine dyscrasia and the like occur, and serious personal accidents and equipment accidents can also occur seriously.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above problem, the utility model provides a safety device that vertical machining center used has the advantage of making an uproar falls in the collection of processing piece and gives sound insulation.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a safety device that vertical machining center used, includes the safety cover, the top fixed mounting of safety cover has the davit, one side fixed mounting of davit has the ventilation pipe, the top fixed mounting of ventilation pipe has the vent, one side fixed mounting of vent has the hair-dryer, hair-dryer fixed mounting is at the top of davit, the inside fixed mounting of ventilation pipe has first filter and second filter, one side fixed mounting of safety cover has the aspiration channel, the opposite side fixed mounting of aspiration channel has the air exhauster, the below of aspiration channel is provided with collects the box.
As an optimal technical scheme of the utility model, first packing chamber, vacuum layer and second packing chamber have been seted up to the inside of safety cover, the inside fixed mounting in first packing chamber and second packing chamber has soundproof cotton, vacuum layer fixed mounting be in first packing chamber with the centre in chamber is filled to the second, because soundproof cotton has good syllable-dividing effect, consequently can keep apart the noise that produces in the course of working effectively, and soundproof effect is good, consequently when the noise was purified by first packing chamber for the first time, is being weakened by the vacuum layer, then the noise after the secondary weakens is filled the chamber by the second and is absorbed to make the volume of noise reduce effectively, reduced the influence of noise to near staff.
As an optimal technical scheme of the utility model, the small opening has been seted up to the bottom of safety cover, the bottom fixed mounting of safety cover has the guide plate, collect box movable mounting at the middle part of small opening, when cutting was polished in this space, the dust that outwards splashes in the course of working is blockked by the side of protection casing or the guide plate of machining center's upper surface for the dust falls on the guide plate, and because when cutting, can spray the cutting fluid, consequently the cutting fluid also can flow the guide plate, then because the effect of guide plate, make the cutting fluid carry the dust via the terminal small opening of guide plate to the downflow.
As an optimal technical scheme of the utility model, collect the box and constitute by solid deposit layer, liquid collection layer and bushing, the bushing is in solid deposit layer with the centre on liquid collection layer, solid deposit layer is in the top of bushing, liquid collection layer is in the below of bushing for the dust is because the effect of bushing for the cutting fluid flows to liquid collection layer owing to the through-hole on the bushing, and the dust is blocked, piles up in solid deposit layer, thereby makes solid-liquid separation, the recycle after being convenient for.
As a preferred technical scheme of the utility model, one side movable mounting of safety cover has the emergency exit, one side fixed mounting of emergency exit has main observation window, one side fixed mounting of safety cover has the side observation window, through the emergency exit, is convenient for get the piece, through main observation window and side observation window are convenient for observe the behavior.
As a preferred technical scheme of the utility model, main observation window and side observation window are dual sound-proof glass, all be provided with the sealing rubber circle around main observation window and the side observation window ground, set to dual sound-proof glass through the main observation window with on side observation window and the emergency exit, the volume of noise reduction, and placed the rubber circle around glass to the vibration that the noise reduction brought, thereby reduce the consequently vibration of glass and produce broken possibility.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a hair-dryer, the air exhauster and the effect of collecting box isotructure, make when polishing, blow to the vent through the hair-dryer, and because operational environment is complicated, consequently fixed mounting has first filter and second filter to filter the air that blows in the ventilation pipe, the precision of avoiding polishing receives the influence, start the air exhauster simultaneously, make the state of inside formation a negative pressure, thereby it comes to lead to showy dust to be inhaled through the aspiration channel by the air exhauster, the filter screen is installed to the acquiescence in the aspiration channel, then the dust is because the effect of filter screen, by the interception, the dust has effectively been filtered, operational environment is guaranteed to the healthy security of staff.
2. The utility model discloses a vacuum layer, the effect of chamber isotructure is filled to first packing chamber and second, because when processing, the noise that produces is bigger, staff's operating condition and safety have been influenced, consequently, first packing chamber has been seted up in the inside of protective cover, vacuum layer and second fill the chamber, and the inside packing in first packing chamber and second packing chamber has soundproof cotton, because soundproof cotton has good syllable-dividing effect, consequently, can keep apart the noise that produces in the course of working effectively, soundproof effect is good, consequently, when the noise is by first packing chamber first time purification, being weakened by the vacuum layer, then the noise after the secondary weakens is filled the chamber by the second and is absorbed, thereby make the volume of noise reduce effectively, the influence of noise to near staff has been reduced, operational environment has been optimized.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the present invention;
FIG. 3 is a schematic diagram of the right-side cross-sectional structure of the present invention;
FIG. 4 is a schematic left-side sectional view of the present invention;
fig. 5 is a schematic top view of the cross-sectional structure of the present invention;
fig. 6 is an enlarged schematic view of a portion a of fig. 5 according to the present invention.
In the figure: 1. a protective cover; 2. a vent pipe; 3. a blower; 4. a side observation window; 5. an exhaust fan; 6. a safety door; 7. a collection box; 8. a bushing; 9. a solid buildup layer; 10. a liquid collection layer; 11. a leak hole; 12. a baffle; 13. a vent; 14. a first filter plate; 15. a second filter plate; 16. a suspension arm; 17. a main observation window; 18. a first fill cavity; 19. a vacuum layer; 20. a second fill cavity; 21. an air suction pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 6, the utility model provides a safety device that vertical machining center used, including safety cover 1, the top fixed mounting of safety cover 1 has davit 16, one side fixed mounting of davit 16 has ventilation pipe 2, the top fixed mounting of ventilation pipe 2 has vent 13, one side fixed mounting of vent 13 has hair-dryer 3, hair-dryer 3 fixed mounting is at the top of davit 16, the inside fixed mounting of ventilation pipe 2 has first filter 14 and second filter 15, one side fixed mounting of safety cover 1 has aspiration channel 21, the opposite side fixed mounting of aspiration channel 21 has air exhauster 5, the below of aspiration channel 21 is provided with collects box 7.
Wherein, first packing chamber 18 has been seted up to the inside of safety cover 1, vacuum layer 19 and second packing chamber 20, the inside fixed mounting in first packing chamber 18 and second packing chamber 20 has soundproof cotton, vacuum layer 19 fixed mounting is in the centre of first packing chamber 18 and second packing chamber 20, because soundproof cotton has good syllable-dividing effect, consequently, can keep apart the noise that produces in the course of working effectively, soundproof effect is good, consequently, when the noise is purified for the first time by first packing chamber 18, weaken by the vacuum layer, then the noise after the secondary weakens is filled the chamber 20 by the second and is absorbed, thereby make the volume of noise reduce effectively, the influence of noise to near staff has been reduced.
Wherein, the small opening 11 has been seted up to the bottom of safety cover 1, the bottom fixed mounting of safety cover 1 has guide plate 12, collect 7 movable mounting in the middle part of small opening 11 of box, when cutting was polished in this space, the dust that outwards splashes in the course of working is blockked by the guide plate 12 of the side of safety cover 1 or machining center's upper surface, make the dust drop on guide plate 12, and because when cutting, can spray the cutting fluid, consequently, the cutting fluid also can flow guide plate 12, then because guide plate 12's effect, make the cutting fluid carry the dust through the small opening 11 downflows by guide plate 12 terminal.
Wherein, the collection box 7 comprises solid accumulation layer 9, liquid collection layer 10 and bushing 8, bushing 8 is in the middle of solid accumulation layer 9 and liquid collection layer 10, solid accumulation layer 9 is above bushing 8, liquid collection layer 10 is below bushing 8, make the dust because the effect of bushing 8, make the cutting fluid flow to liquid collection layer because the through-hole on bushing 8, and the dust is blocked, piles up in solid accumulation layer 9, thereby make solid-liquid separation, be convenient for later recycle.
Wherein, one side movable mounting of safety cover 1 has emergency exit 6, and one side fixed mounting of safety exit 6 has main observation window 17, and one side fixed mounting of safety cover 1 has side observation window 4, through emergency exit 6, is convenient for get the piece, through main observation window 17 and side observation window 4, is convenient for observe the behavior.
Wherein, the main observation window 17 and the side observation window 4 are double sound insulation glass, all are provided with the sealing rubber circle around the main observation window 17 and the side observation window 4, set the main observation window 17 on side observation window 4 and the emergency exit 6 into double sound insulation glass, the volume of noise abatement, and placed the rubber circle around glass, thereby the vibration that the noise abatement brought, thereby reduce glass consequently the vibration produce broken possibility
The utility model discloses a theory of operation and use flow:
the protective cover 1 is arranged on the outer layer of the machining center, so that a relatively closed space is formed between the protective cover 1 and the machining center;
because the generated noise is relatively large during processing, the working state and safety of workers are affected, the first filling cavity 18, the vacuum layer 19 and the second filling cavity 20 are formed in the protective cover 1, and the sound insulation cotton is filled in the first filling cavity 18 and the second filling cavity 20, and has good sound insulation effect, so that the noise generated during the processing process can be effectively isolated, and the sound insulation effect is good, therefore, when the noise is firstly purified by the first filling cavity 18, the noise is weakened by the vacuum layer, and then the noise weakened for the second time is absorbed by the second filling cavity 20, so that the volume of the noise is effectively reduced, and the influence of the noise on nearby workers is reduced;
the side observation window 4 and the main observation window 17 on the safety door 6 are both double sound insulation glass, and rubber rings are arranged around the glass, so that the vibration caused by noise is reduced, and the possibility of breakage of the glass caused by vibration is reduced;
when polishing is carried out, cutting fluid is not necessarily sprayed, so that a ventilating pipe 2 is arranged on one side of a suspension arm 16, air is blown to a vent 13 through a blower 3, and due to the complex working environment, a first filter plate 14 and a second filter plate 15 are fixedly arranged in the ventilating pipe 2 to filter blown air, the polishing precision is prevented from being influenced, meanwhile, an exhaust fan 5 is started to enable the interior to form a negative pressure state, so that floating dust is sucked by the exhaust fan 5 through an exhaust pipe 21, the filter screen is installed in the exhaust pipe 21 by default, then the dust is intercepted under the action of the filter screen, and after the fan stops rotating, the dust naturally falls down due to gravity and falls into a collecting box below;
when cutting and polishing are carried out in the space, the dust splashed outwards in the machining process is blocked by the guide plate 12 on the side face of the protective cover 1 or the upper surface of the machining center, so that the dust falls on the guide plate 12, and the cutting fluid can be sprayed when cutting is carried out, so the cutting fluid can also flow to the guide plate 12, then due to the action of the guide plate 12, the cutting fluid carries the dust to flow downwards through the leakage hole 11 at the tail end of the guide plate 12 and flows into the collecting box 7 below the leakage hole 11, then the dust flows to the liquid collecting layer due to the through hole on the leakage plate 8 due to the action of the leakage plate 8, and the dust is blocked and accumulated in the solid accumulation layer 9, so that solid-liquid separation is realized, and the later recycling is convenient.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a safety device that vertical machining center used, includes safety cover (1), its characterized in that: the top fixed mounting of safety cover (1) has davit (16), one side fixed mounting of davit (16) has ventilation pipe (2), the top of ventilation pipe (2) is provided with vent (13), one side fixed mounting of vent (13) has hair-dryer (3), hair-dryer (3) fixed mounting is at the top of davit (16), the inside fixed mounting of ventilation pipe (2) has first filter (14) and second filter (15), one side fixed mounting of safety cover (1) has aspiration channel (21), the opposite side fixed mounting of aspiration channel (21) has air exhauster (5), the below of aspiration channel (21) is provided with collects box (7).
2. A safety shield apparatus for a vertical machining center according to claim 1, wherein: first packing chamber (18), vacuum layer (19) and second packing chamber (20) have been seted up to the inside of safety cover (1), the inside fixed mounting in first packing chamber (18) and second packing chamber (20) has soundproof cotton, vacuum layer (19) fixed mounting be in first packing chamber (18) with the centre in second packing chamber (20).
3. A safety shield apparatus for a vertical machining center according to claim 1, wherein: leak (11) have been seted up to the bottom of safety cover (1), the bottom fixed mounting of safety cover (1) has guide plate (12), collect box (7) movable mounting at the middle part of leak (11).
4. A safety shield apparatus for a vertical machining center according to claim 3, wherein: the collecting box (7) is composed of a solid accumulation layer (9), a liquid collecting layer (10) and a leakage plate (8), wherein the leakage plate (8) is arranged between the solid accumulation layer (9) and the liquid collecting layer (10), the solid accumulation layer (9) is arranged above the leakage plate (8), and the liquid collecting layer (10) is arranged below the leakage plate (8).
5. A safety shield apparatus for a vertical machining center according to claim 1, wherein: one side movable mounting of safety cover (1) has emergency exit (6), one side fixed mounting of emergency exit (6) has main observation window (17), one side fixed mounting of safety cover (1) has side observation window (4).
6. A safety shield apparatus for a vertical machining center according to claim 5, wherein: the main observation window (17) and the side observation window (4) are both double sound insulation glass, and sealing rubber rings are arranged around the main observation window (17) and the side observation window (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202123165187.5U CN216421912U (en) | 2021-12-16 | 2021-12-16 | Safety protection device for vertical machining center |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202123165187.5U CN216421912U (en) | 2021-12-16 | 2021-12-16 | Safety protection device for vertical machining center |
Publications (1)
Publication Number | Publication Date |
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CN216421912U true CN216421912U (en) | 2022-05-03 |
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ID=81316950
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CN202123165187.5U Active CN216421912U (en) | 2021-12-16 | 2021-12-16 | Safety protection device for vertical machining center |
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CN (1) | CN216421912U (en) |
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2021
- 2021-12-16 CN CN202123165187.5U patent/CN216421912U/en active Active
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20240409 Address after: 211200 No. 700, Tianshengqiao Avenue, yongyang street, Lishui District, Nanjing, Jiangsu Province Patentee after: Amaco Machine Tool (Nanjing) Co.,Ltd. Country or region after: China Address before: Room 1-301, No. 22, Yantou Road, Huayang village, Wangting Town, Xiangcheng District, Suzhou, Jiangsu 215000 Patentee before: AMACO (Suzhou) Intelligent Equipment Co.,Ltd. Country or region before: China |
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TR01 | Transfer of patent right |