CN216409440U

CN216409440U - Zero-in and integral-out intelligent refrigeration house

Info

Publication number: CN216409440U
Application number: CN202122769697.7U
Authority: CN
Inventors: 刘司真; 周长亮; 罗子豪
Original assignee: Shenzhen Kelen Commercial Equipment Co ltd
Current assignee: Shenzhen Kelen Commercial Equipment Co ltd
Priority date: 2021-11-12
Filing date: 2021-11-12
Publication date: 2022-04-29
Anticipated expiration: 2031-11-12

Abstract

The utility model provides a zero-in and zero-out intelligent refrigeration house, wherein the interior space of the refrigeration house is in a shape of a moment, a channel extending along the length direction of the interior space is arranged in the refrigeration house, and a carrying robot moving along the channel is arranged in the refrigeration house; one side of the channel is provided with an automatic basket loading mechanism, and the same side or the other side of the channel is provided with an in-warehouse conveying belt; the space in the refrigerator is also provided with a goods shelf which comprises a first goods shelf arranged on one side of the automatic basket-loading mechanism and a second goods shelf arranged on the other side of the automatic basket-loading mechanism, and a first movable door for single materials to enter is arranged on the side wall of the refrigerator at the periphery of the feeding side of the automatic basket-loading mechanism; and a second movable door for the storage basket to go in and out is arranged on the side wall of the refrigeration house on the periphery of the discharge side of the conveying belt in the refrigeration house. The utility model realizes zero material input and output, puts the materials in storage in single piece, automatically classifies and loads the materials in the storage, and finally outputs the materials in the whole basket, thereby reducing the retention time of the materials outside the refrigeration storage, ensuring the temperature safety, and simultaneously improving the whole operation efficiency due to the automation of the whole processes of material input, storage and output.

Description

Zero-in and integral-out intelligent refrigeration house

Technical Field

The utility model relates to the technical field of automatic refrigeration houses, in particular to an intelligent refrigeration house with zero in and out.

Background

Many materials such as blood products, meat products and the like need to be refrigerated, and the packaged materials are expected to enter a refrigeration house as soon as possible so as to meet the requirements of temperature management. For the convenience of management, materials are classified and stored in standard storage baskets, and the storage baskets are stored in corresponding positions of the goods shelves according to the classification. The positions of the materials, the storage baskets and the goods shelves are all provided with corresponding management codes, so that the materials, the storage baskets and the goods shelves can be conveniently managed through a system.

However, in the prior art, the baskets are sorted and loaded outside the warehouse by manpower and then are sent into the warehouse, so that the labor intensity is high, the efficiency is low, and the temperature requirement is difficult to guarantee. In addition, if sorting is required in order form after delivery, it is difficult to realize automated operation. Therefore, the market needs an intelligent refrigeration house which can continuously and automatically put the refrigerated goods in a warehouse in a single piece form, and realizes zero in and out of the warehouse through automatic sorting, basket loading, storage and sending.

SUMMERY OF THE UTILITY MODEL

In view of the above, the utility model provides an intelligent freezer with zero in-out, which can effectively solve the problems that in the application of the existing freezer, the work load is large and the requirement on material temperature is difficult to guarantee because the freezer is manually filled with baskets outside the freezer and then is delivered into the freezer.

A zero-in and zero-out intelligent refrigeration house is characterized in that the interior space of the refrigeration house is in a shape of a moment, a channel extending along the length direction of the interior space is arranged in the refrigeration house, and a transfer robot moving along the channel is arranged in the refrigeration house;

one side of the channel is provided with an automatic basket loading mechanism, and the same side or the other side of the channel is provided with an in-warehouse conveying belt;

the space in the refrigerator is also provided with a goods shelf which comprises a first goods shelf arranged on one side of the automatic basket-loading mechanism and a second goods shelf arranged on the other side of the automatic basket-loading mechanism, and a first movable door for single materials to enter is arranged on the side wall of the refrigerator at the periphery of the feeding side of the automatic basket-loading mechanism;

and a second movable door for the storage basket to go in and out is arranged on the side wall of the refrigeration house on the periphery of the discharge side of the conveying belt in the refrigeration house.

Preferably, the transfer robot comprises a telescopic fork and a buffer storage shelf, wherein the buffer storage shelf is used for temporarily placing the storage basket, and the telescopic fork is used for placing the storage basket into the shelf or taking the storage basket out of the shelf.

Preferably, the goods shelf is a multi-layer goods shelf, and the carrying robot is provided with a vertical moving mechanism for lifting the telescopic fork.

Preferably, the transfer robot is provided with a fork turning mechanism.

Preferably, the automatic basket-loading mechanism comprises at least two storage basket positioning seats and a gantry type manipulator;

at least two storage basket positioning seats are arranged along a straight line parallel to the channel;

the gantry type manipulator comprises a gantry frame and a lifting manipulator arranged on the gantry frame;

the portal frame stretches across the storage basket positioning seat and is arranged in a sliding mode along the arrangement direction of the storage basket positioning seat.

Preferably, the storage basket positioning seat is provided with a clamping mechanism;

the clamping mechanism comprises a limiting strip extending along the circumferential direction of the storage basket positioning seat and a push rod matched with the limiting strip.

Preferably, the portal frame is also provided with a jacking device, the jacking device is positioned below the storage basket positioning seat and is positioned on the same vertical line with the lifting manipulator positioned above the storage basket positioning seat;

when the lifting manipulator descends, the jacking device ascends synchronously and is matched with the lifting manipulator to store materials into the storage basket or take the materials out of the storage basket.

Preferably, a first wall opening for feeding is formed in the heat-insulating wall of the refrigeration house, and the first movable door is in a side-pull type and is arranged on the side face of the first wall opening;

the first movable doors are provided with first free doors which are turned over along the axial direction of the first wall opening side by side;

the bottom frame of the first free door is provided with a slope-shaped approach bridge.

Preferably, a second wall hole for discharging is formed in the heat-insulating wall of the refrigeration house, and an external conveying belt is arranged on the outer side of the second wall hole.

Preferably, the second movable door is in a side-pull type and is arranged on the side surface of the second wall opening;

and a suspension bridge is arranged on the axial periphery of the second wall hole.

The utility model has the beneficial effects that: the materials can be fed in and discharged out in a zero mode, namely, the materials are put in a warehouse in a single piece mode, automatically classified and loaded in the warehouse, and finally discharged out in a whole basket mode, so that the retention time of the materials outside the refrigeration house is reduced, the temperature safety is guaranteed, and meanwhile, the whole operation efficiency is improved due to the automation of the whole processes of feeding in, storing and discharging the materials.

Drawings

The utility model is described in detail below with reference to examples and figures, in which:

fig. 1 is a plan view of an intelligent freezer with zero in and out.

Fig. 2 is an elevation view of an intelligent freezer with zero in and out.

FIG. 3 is an elevational view of a first mating embodiment of the push rod and stop bar.

FIG. 4 is a schematic plan view of a first embodiment of the push rod and stop bar assembly.

Fig. 5 is an elevation view of a second mating embodiment of the push rod and stop bar.

FIG. 6 is a front view of the single piece material inlet first moveable door.

FIG. 7 is a side cross-sectional view of the single piece material inlet first moveable door.

Fig. 8 is a front view of a second basket access door.

Figure 9 is a side cross-sectional view of a second basket access door.

Description of reference numerals:

1-automatic basket loading mechanism, 11-storage basket positioning seat, 12-push rod, 13-limit strip, 2-conveying belt in refrigerator, 3-channel, 4-transfer robot, 51-first goods shelf, 52-second goods shelf, 6-first movable door, 61-first free door, 62-approach bridge, 7-second movable door, 71-suspension bridge, 81-portal frame, 82-lifting manipulator, 83-lifter, 9-conveying belt outside refrigerator, 100-side wall of refrigerator, 200-storage basket.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

Thus, a feature indicated in this specification will serve to explain one of the features of one embodiment of the utility model, and does not imply that every embodiment of the utility model must have the stated feature. Further, it should be noted that this specification describes many features. Although some features may be combined to show a possible system design, these features may also be used in other combinations not explicitly described. Thus, the combinations illustrated are not intended to be limiting unless otherwise specified.

The principles of the present invention will be described in detail below with reference to the accompanying fig. 1-9 and examples.

The utility model discloses an intelligent cold storage with zero in and out, wherein the inner space of the cold storage is in a shape of a moment, a channel 3 extending along the length direction of the inner space of the cold storage is arranged in the cold storage, and a carrying robot 4 moving along the channel 3 is arranged in the cold storage;

one side of the channel 3 is provided with an automatic basket loading mechanism 1, and the same side or the other side is provided with an in-warehouse conveying belt 2;

the space in the refrigerator is also provided with shelves which comprise a first shelf 51 arranged on one side of the automatic basket charging mechanism 1 and a second shelf 52 arranged on the other side of the automatic basket charging mechanism 1, and a first movable door 6 for single materials to enter is arranged on the side wall 100 of the refrigerator on the periphery of the feeding side of the automatic basket charging mechanism 1;

a second movable door 7 for the storage basket 200 to go in and out is arranged on the side wall 100 of the refrigeration house at the periphery of the discharge side of the conveying belt 2 in the refrigeration house.

The freezer of this embodiment can realize that the material is zero to advance whole and go out, and the material is put in storage with the form of singleton promptly, and automatic classification dress basket in the storehouse is finally put out of stock with whole basket form, has reduced the dwell time of material outside the freezer from this, and its temperature safety has ensured, simultaneously because the warehouse entry of material, storage and the full process automation of putting out of stock, whole operating efficiency can improve.

The refrigeration house and the internal equipment of the embodiment are integrated products. The wall of the cold storage is provided with an insulating layer, and the wall thickness is 30-50 cm. The wall of the cold storage is provided with two wall holes, wherein the smaller wall hole is a first wall hole and is a feed inlet of a single material; the larger is a second wall hole which is a discharge hole for discharging the whole basket. The first movable door 6 is arranged on the side surface of the first wall opening, and the second movable door 7 is arranged on the side surface of the second wall opening.

The goods shelf in the refrigerator is used for storing the storage basket 200, single materials enter the refrigerator through the first movable door 6 and then are loaded into the storage basket 200 through the automatic basket loading mechanism 1, and then the goods carrying robot carries the storage basket 200 to a goods shelf position appointed by the system. When the article is taken out of the warehouse, the transfer robot 4 transfers the article basket 200 designated by the system to the conveyor belt 2 in the warehouse, and the article basket 200 is conveyed to the second movable door 7 by the conveyor belt 2 in the warehouse.

As shown in fig. 1, the freezer of this embodiment is divided into three rows of working areas, the middle part is a channel 3, and devices are placed on two sides. The first shelf 51 and the automatic basket loading mechanism 1 are arranged on one side, and the second shelf 52 and the conveyor belt 2 in the warehouse are arranged on the other side. The first movable door 6 is positioned at the feeding side of the automatic basket-loading mechanism 1, and the second movable door 7 is positioned at the discharging side of the conveying belt 2 in the warehouse. The transfer robot 4 can move to any equipment along the passage 3 for transfer work.

According to the size of the space in the warehouse and the environment outside the warehouse, the automatic basket loading mechanism 1 and the conveying belt 2 in the warehouse can be arranged on the same side, or only two rows of working areas are planned, the automatic basket loading mechanism 1, the conveying belt 2 in the warehouse and the goods shelf are all arranged in one row, and the channel 3 and the transfer robot 4 occupy one row.

The transfer robot 4 is provided with a telescopic fork and a buffer storage shelf, wherein the telescopic fork is used for taking and placing the storage basket 200, and the buffer storage shelf is used for fixing the storage basket 200 during transfer. Since goods shelves and equipment are all installed to 3 both sides of passageway in this embodiment, consequently transfer robot 4 is equipped with fork slewing mechanism, makes flexible fork both sides all can the operation.

The first rack 51 and the second rack 52 are multi-deck racks, and the transfer robot 4 is further provided with a vertical movement mechanism for lifting and retracting forks.

In this embodiment, the automatic basket loading mechanism 1 is provided with a storage basket positioning seat 11 and a gantry type manipulator, the storage basket 200 is placed on the storage basket positioning seat 11 by the transfer robot 4, and the gantry type manipulator sorts a single material entering the refrigeration storage into the storage basket positioning seat 11.

Storing basket 200 is categorised the material of depositing, and automatic basket loading mechanism 1 of this embodiment is equipped with two storing basket positioning seats 11, if the space allows, also can set up more storing baskets 200, can improve letter sorting efficiency when multiple material warehouse entry. For example, the transfer robot 4 may place a plurality of baskets 200 on the automatic basket loading mechanism 1, and the gantry robot may load the materials into different baskets 200 in different categories.

In addition, the basket positioning seats 11 are arranged along a straight line, and the arrangement direction of the basket positioning seats is parallel to the channel 3.

In this embodiment, the planer-type manipulator includes portal frame 81 and lifting manipulator 82, and portal frame 81 slides along storage basket positioning seat 11's array orientation and sets up, and lifting manipulator 82 installs on the portal arm to can be along portal arm lateral sliding. The bottom of the lifting manipulator 82 is provided with a clamping jaw or a suction cup for picking up materials.

Gantry 81 also mounts a jack 83. The jacking device 83 is used for matching with the lifting manipulator 82 to pick up materials, is positioned below the storage basket positioning seat 11, and is positioned on the same vertical line with the lifting manipulator 82 positioned above the storage basket positioning seat 11. When the portal frame 81 slides, the gantry type manipulator and the jacking device 83 synchronously move along with the portal frame 81.

For cooperating with the elevator robot 82 to pick up the material.

In order to match the jack 83, the top of the basket 200 is open, and the bottom of the basket is provided with a through hole through which the jack 83 penetrates. When materials are put in, the lifting manipulator 82 fixes the materials through a clamping jaw or a sucking disc, and meanwhile, the jacking device 83 supports the bottom of the materials and synchronously descends along with the lifting manipulator 82; when the material is taken out, the lifting manipulator 82 fixes the upper part of the material through a clamping jaw or a sucking disc, and meanwhile, the jacking device 83 supports the bottom of the material and synchronously ascends along with the lifting manipulator 82.

In this embodiment, the storage basket 200 is uniformly divided into a plurality of storage compartments, so that the lifting robot 82 and the lifter are aligned with the corresponding storage compartments when the materials are stored in and taken out of the storage basket 200. In order to meet the positioning requirement of the storage basket 200, the storage basket positioning seat 11 is provided with a clamping mechanism for assisting in positioning.

The clamping mechanism comprises a limiting strip 13 extending along the circumferential direction of the storage basket positioning seat and a push rod 12 matched with the limiting strip 13. The bottom of the storage basket 200 is rectangular, and the limiting strips 13 are designed into L-shaped structures with right angles of included angles. The transfer robot 4 pushes the storage basket 200 into the L-shaped structure and abuts against one straight edge, and then the push rod 12 pushes the storage basket and abuts against the other straight edge of the L-shaped structure, thereby completing the positioning.

Under the action of the push rod 12, the storage basket 200 is clamped and positioned between the limit strip 13 and the push rod 12.

Fig. 3-4 show a first embodiment of the stop strip 13 and the push rod 12. In this embodiment, the push rods 12 are located between the two storage basket positioning seats 11, and the opposite sides of the limiting strips 13 on the two sides are opened, so that one set of push rods 12 can position the storage boxes on the two sides.

Fig. 5 shows a second embodiment of the matching of the stop strip 13 and the push rod 12. In this embodiment, a set of push rods 12 is only matched with the limiting strip 13 of the basket positioning seat 11 on one side.

In this embodiment, the first movable door 6 and the second movable door 7 are both of a side-pull type. The two have different structures except for different areas.

The first movable door 6 is driven by a motor and is responsible for movably plugging the first wall opening. In order to prevent the cold air from leaking outside during the opening of the first movable door 6, a first free door 61 is installed at a side of the first movable door 6. The first free door 61 moves along with the first movable door 6 synchronously, namely the first movable door 6 is positioned at the first wall opening position when the door is closed, and the first free door 61 is positioned at the first wall opening position when the door is opened. The first free door 61 is slightly smaller in size than the first wall opening and can be turned over forward and backward. During feeding, the material pushes the first free door 61 open and enters the refrigeration house. During the feeding interval, the first free door 61 blocks the first wall hole under the action of gravity to prevent the loss of cold air.

A ramp-shaped approach bridge 62 is externally connected to a bottom frame position of the first free door 61. Because the hole depth of first wall opening is more than 30cm, therefore for convenient feeding, the bottom side design of first wall opening is the inclined plane, and approach 62 connects the inclined plane at freezer wall inboard, makes the material follow inclined plane, approach 62 landing to automatic basket filling mechanism 1.

Similarly, the second wall hole is also provided with an inclined plane which is inclined downwards towards the outside of the refrigeration house. The outside of second wall hole is equipped with the storehouse outer conveyer belt 9 with the inclined plane butt joint, outwards carries storage basket 200, avoids the storage basket 200 of leaving warehouse to cause the jam.

And a suspension bridge 71 is arranged on the axial periphery of the second wall hole. The suspension bridge 71 is similar to the suspension bridge structure of ancient city doors. When the second movable door 7 is opened, the suspension bridge 71 is synchronously overturned and is lapped on the edge of the automatic basket filling mechanism 1. Of course, the suspension bridge 71 may be installed on the outside of the warehouse on the conveyor belt 9 side. The approach bridge 62 and the suspension bridge 71 mainly have the function of establishing a channel 3 for warehousing and ex-warehouse without manual intervention.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a zero advances intelligent freezer of putting out, its storehouse space is moment shape, its characterized in that:

a channel extending along the length direction of the space in the refrigerator is arranged in the refrigerator, and a transfer robot moving along the channel is arranged in the refrigerator;

an automatic basket loading mechanism is arranged on one side of the channel, and an in-warehouse conveying belt is arranged on the same side or the other side of the channel;

the space in the refrigerator is also provided with goods shelves which comprise a first goods shelf arranged on one side of the automatic basket-loading mechanism and a second goods shelf arranged on the other side of the automatic basket-loading mechanism, and a first movable door for single materials to enter is arranged on the side wall of the refrigerator on the periphery of the feeding side of the automatic basket-loading mechanism;

2. The intelligent freezer with zero in and zero out of claim 1, wherein the handling robot comprises a telescopic fork and a buffer storage shelf, wherein the buffer storage shelf is used for temporarily placing the storage basket, and the telescopic fork is used for placing the storage basket into the shelf or taking the storage basket out of the shelf.

3. The intelligent freezer with zero in and out of claim 2, wherein the shelves are multi-layer shelves, and the transfer robot is provided with a vertical moving mechanism for lifting the telescopic forks.

4. The intelligent freezer with zero in and out of claim 2, wherein the transfer robot is provided with a fork rotating mechanism.

5. The intelligent freezer with zero in and out of claim 1, wherein the automatic basket loading mechanism comprises at least two basket positioning seats and a gantry robot;

the at least two storage basket positioning seats are arranged along a straight line parallel to the channel;

6. The intelligent freezer with zero in and out of claim 5, wherein the portal frame is further provided with a lifter, the lifter is positioned below the storage basket positioning seat and is positioned on the same vertical line with the lifting manipulator positioned above the storage basket positioning seat;

when the lifting manipulator descends, the jacking device synchronously ascends and is matched with the lifting manipulator to pick up materials.

7. The intelligent freezer with zero in and out of claim 5, wherein the basket positioning seat is provided with a clamping mechanism;

8. The intelligent freezer with zero in and out of claim 1, wherein a first wall opening for feeding is arranged on the heat-insulating wall of the freezer, the first movable door is of a side-pull type and is arranged on the side surface of the first wall opening;

and a slope-shaped approach bridge extends out of the bottom frame of the first free door.

9. The intelligent freezer of claim 1, wherein a second wall opening for discharging is provided on the insulation wall of the freezer, and an external conveyor belt is provided outside the second wall opening.

10. The intelligent freezer with zero in and out of claim 9, wherein the second movable door is of a side-pull type and is arranged on the side surface of the second wall opening;