CN216397140U

CN216397140U - Full-automatic test line of game paddle

Info

Publication number: CN216397140U
Application number: CN202123049950.8U
Authority: CN
Inventors: 瞿朝辉
Original assignee: Shenzhen Xinbanghui Hardware Products Co ltd
Current assignee: Shenzhen Xinbanghui Hardware Products Co ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2022-04-29
Anticipated expiration: 2031-12-07

Abstract

The utility model discloses a full-automatic test line of a gamepad, which comprises a workbench, a feeding station, a first detection station, a second detection station and a third detection station; the feeding station is provided with a first manipulator and a first OK conveying belt; the first detection station is provided with a second manipulator, first detection equipment and a second OK conveyor belt; the second detection station is provided with a third manipulator, second detection equipment and a first OK transmission module; the third detection station is provided with a fourth manipulator, a third detection device and a third OK conveying belt; and the first detection station, the second detection station and the third detection station are also provided with a first NG conveyor belt, a second NG conveyor belt and a third NG conveyor belt correspondingly. So, through designing a game paddle automatic test line, it has improved the convenience of game paddle test specifically speaking effectively, has reduced artifical transport and transmission to, reduced the input of producer to the labour.

Description

Full-automatic test line of game paddle

Technical Field

The utility model relates to the field of automatic test of gamepads, in particular to a full-automatic test line of a gamepad.

Background

The existing detection mode of the game handle is independent detection, and each game handle detection device needs to be operated alone, so that the labor input cost of a manufacturer is greatly increased, and the labor intensity of detection personnel is higher.

Therefore, a new technical solution is needed to solve the above problems.

SUMMERY OF THE UTILITY MODEL

In order to solve the defects and shortcomings of the prior art, the utility model provides a full-automatic test line of a gamepad, which effectively improves the convenience of gamepad testing, in particular reduces manual carrying and transmission, thereby reducing the investment of manufacturers on labor force; meanwhile, the correctness and reliability of the test can be ensured.

In order to achieve the purpose, the utility model adopts the following technical scheme: 1. a full-automatic test line for a gamepad comprises a workbench, and a feeding station, a first detection station, a second detection station and a third detection station which are sequentially arranged on the workbench from front to back;

the feeding station is provided with a first manipulator and a first OK conveying belt for feeding;

the first detection station is provided with a second manipulator for detection, first detection equipment and a second OK conveyor belt;

the second detection station is provided with a third manipulator for detection, second detection equipment and a first OK transmission module;

the third detection station is provided with a fourth manipulator for detection, a third detection device and a third OK conveyor belt;

and the first detection station is also provided with a first NG conveyor belt, the second detection station is also provided with a second NG conveyor belt, the third detection station is also provided with a third NG conveyor belt, and the outflow terminals of the first detection station, the second detection station and the third detection station are both positioned at the rear side of the third detection station.

As a preferred scheme, the feeding station is further provided with a turnover table, when the feeding station works, the first mechanical arm places a product on the turnover table from the working table, and the turnover table places the product on the first OK conveying belt.

Preferably, the first detecting device, the second detecting device and the third detecting device are all located on the right side of the workbench.

As a preferable scheme, the first OK conveyer belt and the second OK conveyer belt are positioned on the left side of the workbench, and the first OK conveyer belt is positioned on the left side of the second OK conveyer belt; and the second manipulator is positioned between the second OK conveying conveyor belt and the first item of detection equipment.

Preferably, the number of the second manipulators is three, the number of the first detection devices is six, and the two first detection devices share one second manipulator.

As a preferred scheme, be provided with between two adjacent second manipulators and first dodge the mouth, first NG conveyer belt set up in the below of first dodge the mouth.

As a preferable scheme, the workbench is provided with a first NG conversion module at the first avoidance opening.

As a preferable scheme, the second item of detection equipment is provided with three along the front-back direction, wherein: and the third manipulator is shared by three second detection devices.

As a preferred scheme, the workstation is provided with the second in the second detects the station and dodges the mouth, the second NG conveyer belt sets up in the second and dodges the below of mouth.

Preferably, the third detection device has two detection jigs arranged at a distance from each other.

Compared with the prior art, the utility model has obvious advantages and beneficial effects, and particularly, according to the technical scheme, the game handle automatic test line is mainly designed, so that the convenience of the game handle test is effectively improved, particularly, the manual carrying and transmission are reduced, and the investment of a manufacturer on labor force is reduced; meanwhile, the correctness and reliability of the test can be ensured.

To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Drawings

FIG. 1 is a perspective view of an embodiment of the present invention;

FIG. 2 is an exploded view of an embodiment of the present invention (with the housing removed);

FIG. 3 is a top view of FIG. 2;

FIG. 4 is an enlarged partial schematic view at A of FIG. 3;

FIG. 5 is an enlarged partial schematic view at B of FIG. 3;

FIG. 6 is an enlarged partial schematic view at C of FIG. 3;

FIG. 7 is a schematic perspective view of a flipping table according to an embodiment of the present invention;

FIG. 8 is a schematic perspective view of another angle of the flipping table in the embodiment of the present invention;

FIG. 9 is a partially exploded view of the flipping table in an embodiment of the present invention;

FIG. 10 is a perspective view of a clamping module according to an embodiment of the present invention;

FIG. 11 is a top view of a clamping module in an embodiment of the utility model;

FIG. 12 is an enlarged partial schematic view of FIG. 11;

FIG. 13 is a schematic perspective view of an NG conversion module according to an embodiment of the present invention;

FIG. 14 is a perspective view of an NG conversion module according to another embodiment of the present invention;

FIG. 15 is a schematic diagram of a general workflow of an embodiment of the present invention.

The attached drawings indicate the following:

10. a work table; 20. a feeding station; 21. a first manipulator; 22. a first OK carousel; 23. a turning table; 231. a lifting module; 2311. a lifting cylinder; 232. a rotation module; 233. a clamping module; 2331. a first jaw; 2332. a second jaw; 2333. rotating the turning plate; 2334. a first buffer; 2335. a clamping cylinder; 2336. rotating the block; 30. a first detection station; 31. a second manipulator; 32. a first item of detection equipment; 33. a second OK carousel; 34. a first NG conveyer belt; 35. a first avoidance port; 36. a first NG conversion module; 361. a first jaw plate; 362. a second jaw plate; 40. a second detection station; 41. a third manipulator; 42. a second item of detection equipment; 43. a first OK transmission module; 44. a second NG conveyer belt; 45. a second avoidance port; 46. a second NG conversion module; 50. a third detection station; 51. a fourth manipulator; 52. a third item of detection equipment; 53. a third OK carousel; 54. a third NG conveyer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only preferred embodiments of the present invention.

Referring to fig. 1 to 15, a full-automatic test line for a gamepad in an embodiment of the present invention includes a workbench 10, and a feeding station 20, a first detection station 30, a second detection station 40, and a third detection station 50, which are sequentially disposed on the workbench 10 from front to back;

the feeding station 20 is provided with a first manipulator 21 for feeding and a first OK conveyor belt 22;

the first detection station 30 is provided with a second manipulator 31 for detection, a first item detection device 32 and a second OK conveyor belt 33;

the second detection station 40 is provided with a third manipulator 41 for detection, a second detection device 42 and a first OK transmission module 43;

the third detection station 50 is provided with a fourth manipulator 51 for detection, a third detection device 52 and a third OK conveyor belt 53;

and the first detection station 30 is also provided with a first NG conveyor belt 34, the second detection station 40 is also provided with a second NG conveyor belt 44, the third detection station 50 is also provided with a third NG conveyor belt 54, and the outflow terminals of the three are positioned at the rear side of the third detection station 50 (the workbench 10).

Therefore, by designing the automatic test line for the gamepad, the test convenience of the gamepad is effectively improved, and particularly, the manual carrying and transmission are reduced, so that the investment of a manufacturer on labor force is reduced; meanwhile, the correctness and reliability of the test can be ensured; in addition, an NG conveyor belt is arranged at each station, so that workers can find the reason of NG of the product more clearly, and the workers can maintain and improve the product conveniently.

Further, for the detection of the game handle, the feeding station 20 is further provided with a turnover table 23, and during operation, the first manipulator 21 places the product on the turnover table 23 from the workbench 10, and the turnover table 23 places the product on the first OK transmission belt 22. Here, a specific structure of the inverting table 23 will be described in detail: it comprises a lifting module 231, a rotating module 232 and a clamping module 233 for clamping a game handle; the clamping module 233 is arranged on the rotating module 232, and the rotating module 232 is arranged on the lifting module 231; wherein:

the clamping module 233 has a first clamping jaw 2331 and a second clamping jaw 2332 which are oppositely arranged; during operation, the lifting module 231 is mounted on the working platform 10, and drives the rotating module 232 to move upwards or downwards, the rotating module 232 drives the clamping module 233 to rotate clockwise or anticlockwise, and the clamping module 233 drives the first clamping jaw 2331 and the second clamping jaw 2332 to move towards or away from each other.

Therefore, the gamepad overturning platform 23 is designed to overturn and assist in moving the gamepad, so that the automation degree of the gamepad production line is improved, and the labor cost is saved; meanwhile, the assembly structure of the game handle overturning platform 23 is relatively simple, easy to realize, space-saving, and stable and reliable in working.

Specifically, the method comprises the following steps: the gripper module 233 has a rotary flap 2333, and the gripper module 233 is connected to the rotary module 232 by means of the rotary flap 2333, wherein: the rotation module 232 has a first buffer 2334 for buffering deceleration of the rotation flap 2333.

Further, the lifting module 231 has a vertical plate and a guide rail vertically arranged on the vertical plate, and the rotating module 232 has a slider adapted to the guide rail; and the vertical plate is provided with a second buffer used for buffering and decelerating the sliding block on the lower side of the sliding block. Generally, the first and

second buffers

2334 and 2334 are hydraulic buffers.

Preferably, the rotation module 232 is provided with a first positioning screw for limiting the rotation of the rotation turning plate 2333, and the vertical plate is further provided with a second positioning screw for limiting the movement of the sliding block on one side of the second buffer. So, come buffering, spacing to relevant module through setting up buffer, set screw for when it can accurately remove game paddle, also can prolong the life of relevant module well.

Furthermore, the lifting module 231 is further provided with a fixing plate connected with the vertical plate, and when the lifting module 231 is installed, the lifting module 231 is connected to the workbench 10 through the fixing plate; and a reinforcing plate is arranged between the vertical plate and the fixing plate for connection.

Further, the lifting module 231 has a lifting cylinder 2311 for driving the slider to move up and down; wherein:

the number of the reinforcing plates is 2, the reinforcing plates are correspondingly arranged on the front side and the rear side of the vertical plate and are positioned on the right side of the vertical plate; the fixed plate is arranged on the lower side of the vertical plate and is positioned on the right side of the vertical plate, and the vertical plate is connected with the 2 reinforcing plates; and the vertical plate, the 2 reinforcing plates and the fixed plate enclosing structure form a mounting position for mounting the lifting cylinder 2311.

So, ingenious design through counterpoint board, 2 reinforcing plates, fixed plate for it encloses the configuration and has the installation position that is used for installing lift cylinder 2311, can strengthen the riser and make intensity, improve lift module 231 stability when, also can practice thrift certain installation space for workstation 10.

The operation principle of the present embodiment will be explained in general: step 1, a product (a game handle) is placed on the workbench 10, the lifting module 231 drives the clamping module 233, the rotating module 232 drives the clamping module 233 to rotate, and the two modules are matched with each other, so that the clamping module 233 reaches a proper position, and the profiling jig faces upwards;

step 2, the first manipulator 21 grabs a product and places the product on a profiling jig for fixing;

step 3, the lifting module 231 and the rotating module 232 are matched with each other, so that the clamping module 233 reaches the approximate position of the first OK conveyer belt 22, and the profiling jig faces downwards at the moment;

step 4, the two jaws of the gripping module 233 move away from each other, so that the product falls on the first OK-conveyor 22.

The clamping module 233 in this embodiment is further described in detail below:

the clamping device comprises the rotating turning plate 2333, a first clamping jaw 2331 and a second clamping jaw 2332, and further comprises a clamping cylinder 2335 and a rotating block 2336 which are arranged on the rotating turning plate 2333, wherein the rotating block 2336 is provided with a first connecting end connected with the first clamping jaw 2331 and a second connecting end connected with the second clamping jaw 2332, and the first connecting end and the second connecting end are positioned on one opposite side of the rotating block 2336; wherein:

a rotating hole is formed between the first connecting end and the second connecting end, and the rotating block 2336 is rotatably connected to the rotating turning plate 2333 through the rotating hole; and, the clamp cylinder 2335 is drivingly connected to the first clamp jaw 2331 such that: first clamping jaw 2331 is moved toward or away from one side of rotation block 2336, and first clamping jaw 2331 is moved by rotation block 2336 such that: the second clamping jaw 2332 is moved toward or away from one side of the rotation block 2336 in synchronization.

Here, it should be noted that the clamping cylinder 2335 may also be connected to the second clamping jaw 2332 in a driving manner, which also achieves the purpose of the present invention (i.e., one clamping cylinder 2335 is used to achieve the movement of the two clamping jaws toward or away from each other).

Thus, the clamping module 233 for the game pad is skillfully designed, so that the game pad can be stably and firmly clamped, and meanwhile, only the clamping cylinder 2335 needs to be assembled, so that the clamping module has the advantages of being simpler in structure, lower in manufacturing cost, more space-saving and more attractive.

Specifically, the clamping device further comprises a first guide post and a second guide post, wherein the first clamping jaw 2331 is connected to the first connecting end of the rotating block 2336 through the first guide post, and the second clamping jaw 2332 is connected to the second connecting end of the rotating block 2336 through the second guide post. The first connecting end and the second connecting end are respectively provided with a first connecting hole and a second connecting hole.

Further, the rotating turning plate 2333 is provided with a first guide block and a second guide block, the first guide block is provided with a first guide hole matched with the first guide post, and the second guide block is provided with a second guide hole matched with the second guide post. The guide posts and the guide blocks are reasonably arranged, so that the work of the first clamping jaw 2331 and the second clamping jaw 2332 is smoother and more stable.

Furthermore, a profiling jig for placing a game handle is further disposed on the rotating turning plate 2333, and the first clamping jaw 2331 and the second clamping jaw 2332 are correspondingly disposed on the front side and the rear side of the profiling jig.

Here, the operation principle of the clamp module 233 in the present embodiment will be described in general:

with reference to fig. 7 to 12, when the clamping cylinder 2335 drives the first clamping jaw 2331 to move to a side far away from the rotating block 2336, the rotating block 2336 is deflected counterclockwise, so that the second clamping jaw 2332 is linked to move to a side far away from the rotating block 2336, and the discharging action is realized; when clamp cylinder 2335 drives first clamp arm 2331 to move to the side near rotation block 2336, rotation block 2336 is deflected clockwise (back to positive) to link second clamp arm 2332 to move to the side near rotation block 2336 to achieve clamping.

Further, the method comprises the following steps: the first item of inspection equipment 32, the second item of inspection equipment 42, and the third item of inspection equipment 52 are all located on the right side of the table 10. The first OK transfer belt 22 and the second OK transfer belt 33 are positioned on the left side of the workbench 10, and the first OK transfer belt 22 is positioned on the left side of the second OK transfer belt 33; and the second manipulator 31 is located between the second OK transfer conveyer and the first item detecting device 32. Therefore, the detection equipment and the OK conveying belt are reasonably arranged, so that the whole occupied space is small, and the detection equipment and the OK conveying belt are favorable for being put into use; meanwhile, it should be noted that: inspection, testing or processing stations (devices) can be added to the workbench 10 as required, and the workbench 10 is only required to be correspondingly extended.

Further, the number of the second manipulators 31 is three, the number of the first detecting devices 32 is six, and the two first detecting devices 32 share one second manipulator 31. And, be provided with first dodge mouthful 35 between two adjacent second manipulators 31, first NG conveyer belt 34 set up in the below of first dodge mouthful 35. In this way, the first NG conveyor 34 is reasonably disposed at the lower layer of the workbench 10, and the spatial structure of the workbench 10 is reasonably utilized, so that the whole test line is more compact. Preferably, the workbench 10 is provided with a first NG conversion module 36 at the first avoidance port 35. In operation, the second manipulator 31 puts the product NG from the first detecting device 32 into the first NG converting module 36, and then the first NG converting module 36 puts the product into and transfers the product to the first NG conveyer 34; so, through setting up NG conversion module, can solve the manipulator transfer distance effectively and be limited, can't put into the technical problem of workstation 10 lower floor NG conveyer belt with the product.

Further, the second item detecting device 42 is provided with three in the front-rear direction at intervals, wherein: the third robot 41 is shared by three second item detection apparatuses 42. The workbench 10 is provided with a second avoiding opening 45 at the second detection station 40, and the second NG conveyor belt 44 is arranged below the second avoiding opening 45. Similarly, the workbench 10 is provided with a second NG conversion module 46 at the second avoiding opening 45. Here, it should be noted that the first NG conversion module 36 and the second NG conversion module 46 have substantially the same structure and principle, and the first NG conversion module 36 is described substantially with reference to fig. 13 and 14: the second manipulator 31 holds a slider with a slide rail arranged on the slide rail, the slider is provided with a first claw disc 361 and a second claw disc 362 which can rotate, when the second manipulator works, products with detection results NG are placed at a claw position formed by the first claw disc 361 and the second claw disc 362, then the slider slides downwards, and after the slider reaches a certain position, the first claw disc 361 and the second claw disc 362 rotate to place the products into the first NG conveyor belt 34.

Further, the third detecting device 52 has two detecting jigs arranged at a front-back distance, and both the two detecting jigs are used for detecting the third item of the game pad. Specifically, the third NG conveyer 54 and the third OK conveyer 53 are arranged on the workbench 10 at intervals from left to right, and the fourth manipulator 51 is arranged between the third NG conveyer 54 and the third OK conveyer 53; and, the third NG conveyer 54 and the third OK conveyer 53 may be provided on the upper side of the table 10 as needed.

The embodiment also discloses a full-automatic test method of the gamepad, which preferably applies the full-automatic test line of the gamepad, and further comprises the following steps:

step 1, preparing a product and placing the product on a workbench 10;

step 2, the first manipulator 21 grabs the product on the workbench 10 and puts the product into the first OK conveyer belt 22;

step 3, the second manipulator 31 grabs the product on the first OK conveyer belt 22 and puts the product into the first item of detection equipment 32;

step 4-1, the product detection result on the first detection device 32 is OK, and the second manipulator 31 grabs the product and puts it on the second OK conveyer belt 33;

step 4-2, the product detection result NG on the first item of detection equipment 32, the second manipulator 31 grabs the product and places the product into another first item of detection equipment 32 for rechecking; if the rechecking result is OK, the second manipulator 31 picks up the product and places it on the second OK conveyer 33; the recheck result is NG again and the second robot 31 picks up the product and places it on the first NG conveyor 34 to let the product flow to the end.

Step 5, the third manipulator 41 grabs the product of the second OK conveyer belt 33 and puts it into the second detection device 42;

step 6-1, the product detection result on the second detection device 42 is OK, and the third manipulator 41 grabs the product and puts it into the first OK transmission module 43;

step 6-2, the product detection result NG on the second item of detection equipment 42 is obtained, and the third manipulator 41 grabs the product and puts the product into another second item of detection equipment 42 for rechecking; if the rechecking result is OK, the third manipulator 41 picks up the product and puts it into the first OK transmission module 43; the recheck result is NG again and the third robot 41 picks up the product and places it on the second NG conveyor 44 to let the product flow to the end.

Step 7, the fourth manipulator 51 grabs the product of the first OK transmission module 43 and places the product into one detection jig of the third detection equipment 52;

step 8-1, the product detection result on the third detection device 52 is OK, the fourth manipulator 51 grabs the product and puts the product into a third OK belt 53 to flow to the terminal;

step 8-2, the product detection result NG on the third detection device 52 is obtained, and the fourth manipulator 51 grabs the product and puts the product into another detection tool for rechecking; if the rechecking result is OK, the fourth manipulator 51 picks up the product and puts it on the third OK conveyer 53 to flow to the end; the recheck result is NG again and the fourth robot 51 picks the product and places it on the third NG conveyor 54 to let the product flow to the end.

Preferably, in the step 2, a turning table 23 is further included, the first manipulator 21 picks up the product from the work table 10 and places the product on the turning table 23, and the turning table 23 turns the product and places the product on the first OK conveyer 22.

Preferably, in the step 4-2, a first NG conversion module 36 is further included, when the first detecting device 32 of the product rechecks the result NG, the second manipulator 31 grabs the product and puts it into the first NG conversion module 36, and the first NG conversion module 36 moves the product to the first NG conveyer 34 under the workbench 10;

preferably, in the step 6-2, a second NG conversion module 46 is further included, when the second detecting device 42 of the product rechecks the result NG, the third manipulator 41 grabs the product and puts it into the second NG conversion module 46, and the second NG conversion module 46 moves the product to the second NG conveyer 44 under the table 10.

The design of the utility model is characterized in that the utility model mainly designs an automatic test line for the gamepad, which effectively improves the convenience of the gamepad test, specifically reduces manual transportation and transmission, thereby reducing the investment of manufacturers on labor force; meanwhile, the correctness and reliability of the test can be ensured;

in addition, an automatic test method for the gamepad is disclosed, so that a worker can find the reason for NG of the product more clearly, and the worker can maintain and improve the product conveniently.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims

1. The utility model provides a full-automatic test line of game paddle which characterized in that: the device comprises a workbench, and a feeding station, a first detection station, a second detection station and a third detection station which are sequentially arranged on the workbench from front to back;

2. The fully automatic test line of the game handle according to claim 1, characterized in that: the feeding station is further provided with a turnover table, when the feeding station works, the first mechanical arm places a product on the turnover table from the working table, and the turnover table places the product on a first OK conveying belt.

3. The fully automatic test line of the game handle according to claim 1, characterized in that: the first detection device, the second detection device and the third detection device are all located on the right side of the workbench.

4. A fully automatic test line for a game pad according to claim 3, wherein: the first OK conveying belt and the second OK conveying belt are positioned on the left side of the workbench, and the first OK conveying belt is positioned on the left side of the second OK conveying belt; and the second manipulator is positioned between the second OK conveying conveyor belt and the first item of detection equipment.

5. A fully automatic test line for a game pad according to claim 3, wherein: the second manipulator is provided with three along fore-and-aft direction interval, first check out test set is provided with six along fore-and-aft direction interval, and, two first check out test set sharing a second manipulator.

6. The fully automatic test line of the game handle according to claim 5, characterized in that: be provided with the first mouth of dodging between two adjacent second manipulators, first NG conveyer belt set up in the first below of dodging the mouth.

7. The fully automatic test line of the game handle according to claim 6, characterized in that: the workbench is provided with a first NG conversion module at the first avoidance port.

8. The fully automatic test line of the game handle according to claim 1, characterized in that: the second item of check out test set is provided with three along fore-and-aft direction interval, wherein: and the third manipulator is shared by three second detection devices.

9. The fully automatic test line of a game pad of claim 8, wherein: the workstation is provided with the second in the second detects the station and dodges the mouth, the second NG conveyer belt sets up in the second and dodges the below of mouth.

10. The fully automatic test line of the game handle according to claim 1, characterized in that: the third detection device is provided with two detection jigs which are arranged at a front-back interval.