CN216372555U - Card forward-pushing linear module based on magnetic suspension - Google Patents
Card forward-pushing linear module based on magnetic suspension Download PDFInfo
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- CN216372555U CN216372555U CN202122526313.9U CN202122526313U CN216372555U CN 216372555 U CN216372555 U CN 216372555U CN 202122526313 U CN202122526313 U CN 202122526313U CN 216372555 U CN216372555 U CN 216372555U
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Abstract
The utility model provides a card forward-pushing linear module based on magnetic suspension, which comprises a support frame and a feeding platform, wherein the feeding platform is arranged at the top end of the support frame, and a forward-pushing linear assembly is arranged below the feeding platform; the front pushing linear assembly comprises a guide rail and a slide block, wherein the guide rail is provided with a stator core along the linear direction, the slide block is provided with a rotor core, an excitation winding capable of enabling the rotor core to be suspended relative to the stator core is arranged in a stator core chip, and electromagnets with guiding functions are installed on two sides of the rotor core; a clamping assembly for clamping a material plate is arranged at the top of the sliding block close to the feeding platform, and a clamping groove for the clamping assembly to protrude out of the feeding platform is formed in the position, corresponding to the clamping assembly, of the feeding platform; through setting up the magnetic suspension and pushing away sharp module, frictional force and resistance when effectual less sharp module moves promote the efficiency of processing, set up deviation correcting device and heavily block detection device simultaneously, effectively reduce the probability of cardboard and the probability that heavily blocks the warning, convenient and practical.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a card forward-pushing linear module based on magnetic suspension.
Background
With the development of science and technology and service concepts, cards bearing various data or information are also greatly developed, such as IC cards, smart cards, shopping cards and the like, and the cards are formed by punching and processing a whole card board spliced with a plurality of unit cards through a punching die in the final forming process; such as business cards, playing cards and the like, the whole card is subjected to a plurality of processes of code spraying, line pressing and the like during processing, and then is punched and cut into small finished cards; it is necessary to die cut the individual pieces from a single sheet during the manufacturing process.
Among the prior art, the pay-off carries out die-cut step often needs the participation of sharp module in the course of working of card, and current card processing machine is when processing the pay-off, adopts the lead screw to send the module to carry out pay-off processing before usually, and this kind of pay-off mode efficiency still remains to be promoted, because the compact mistake appearance that appears heavy board or cardboard easily of processing rhythm, seriously influences machining efficiency simultaneously, so need a new processingequipment in order to solve defect and not enough among the prior art urgently.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the magnetic suspension-based card forward-pushing linear module is provided, so that the friction and resistance of the linear module during operation are effectively reduced, the processing efficiency is improved, and meanwhile, the deviation correcting device and the heavy card detecting device are arranged, so that the probability of a card board and the probability of heavy card alarming are effectively reduced, and the card forward-pushing linear module is convenient and practical.
In order to achieve the purpose, the utility model provides a card forward-pushing linear module based on magnetic suspension, which comprises a support frame and a feeding platform, wherein the feeding platform is arranged at the top end of the support frame, and a forward-pushing linear assembly is arranged below the feeding platform; the front pushing linear assembly comprises a guide rail and a sliding block, wherein a stator core is arranged on the guide rail along the linear direction, a rotor core is arranged on the sliding block, an excitation winding capable of enabling the rotor core to be suspended relative to the stator core is arranged in the stator core, and electromagnets with guiding functions are installed on two sides of the rotor core; the top that the slider is close to pay-off platform is equipped with the clamping subassembly that is used for the clamping flitch, pay-off platform with the clamping subassembly corresponds the position and offers the clamping groove that is used for clamping subassembly protrusion in pay-off platform.
Specifically, the method comprises the following steps: the clamping assembly comprises a lower chuck and an upper chuck, the lower chuck is provided with a containing groove for containing the upper chuck, and the middle part of the upper chuck is rotatably connected with a movable joint plate; one end of the movable joint plate is rotationally connected with the upper chuck, and the other end of the movable joint plate is rotationally connected with the inner wall of the accommodating groove; the tail end of the upper chuck is in movable rotary connection with the chuck driving cylinder through a rotating pin; the inner wall of the accommodating groove is provided with a movable groove matched with the rotating pin; the upper end of the movable groove inclines along the feeding direction.
Preferably, the method comprises the following steps: the lower end of the lower chuck is provided with a mounting frame for mounting the chuck driving cylinder; the lower end of the chuck driving cylinder is rotatably connected with the mounting frame.
Preferably, the method comprises the following steps: the electromagnet is excited by direct current.
Specifically, the method comprises the following steps: the side wall of the sliding block is provided with a detection groove type electric eye, the position of the guide rail opposite to the detection groove type electric eye is provided with a detection groove type electric eye, and when the detection groove type electric eye passes through the position of the detection groove type electric eye, the detection groove type electric eye passes through the detection groove type electric eye.
Preferably, the method comprises the following steps: the feeding platform has still seted up the adsorption tank, the adsorption tank is equipped with adsorbs the subassembly of rectifying a deviation, adsorbs the subassembly of rectifying a deviation and includes first deviation correcting device and second deviation correcting device, and first deviation correcting device and second deviation correcting device all include motor control's linear guide and install the swivel axis seat on linear guide's slider, linear guide parallel arrangement, swivel axis seat swivelling joint has the activity adsorption plate, and the top of activity adsorption plate is equipped with the detection camera lens that is used for detecting the flitch position.
Specifically, the method comprises the following steps: the heavy truck detection device for detecting the heavy truck is installed above the movable adsorption plate, and the heavy truck detection device is installed on the detection support, is arranged above the movable adsorption plate and is in contact connection with the movable adsorption plate.
Preferably, the method comprises the following steps: the heavy truck detection device comprises an upper frame and a lower frame, wherein the upper frame is fixedly arranged on the detection support, and the middle part of the lower frame is rotatably connected with the middle part of the upper frame through a rotating shaft to form a lever structure; the lower frame is provided with a detection roller at one end far away from the middle part, the other end is provided with a detection electric eye, and the upper frame is provided with a micrometer head at the position corresponding to the detection electric eye.
The utility model has the beneficial effects that: compared with the prior art, the card forward-pushing linear module based on magnetic suspension comprises a support frame and a feeding platform, wherein the feeding platform is arranged at the top end of the support frame, and a forward-pushing linear assembly is arranged below the feeding platform; the front pushing linear assembly comprises a guide rail and a slide block, wherein the guide rail is provided with a stator core along the linear direction, the slide block is provided with a rotor core, an excitation winding capable of enabling the rotor core to be suspended relative to the stator core is arranged in a stator core chip, and electromagnets with guiding functions are installed on two sides of the rotor core; a clamping assembly for clamping a material plate is arranged at the top of the sliding block close to the feeding platform, and a clamping groove for the clamping assembly to protrude out of the feeding platform is formed in the position, corresponding to the clamping assembly, of the feeding platform; through setting up the magnetic suspension and pushing away sharp module, frictional force and resistance when effectual less sharp module moves promote the efficiency of processing, set up deviation correcting device and heavily block detection device simultaneously, effectively reduce the probability of cardboard and the probability that heavily blocks the warning, convenient and practical.
Drawings
FIG. 1 is a three-dimensional view of the present invention;
FIG. 2 is a side view of the push-forward linear assembly of the present invention;
FIG. 3 is a schematic view of a clamping assembly of the present invention;
FIG. 4 is a schematic view of an adsorption deviation rectifying assembly according to the present invention;
fig. 5 is a partially enlarged view of the heavy truck detection apparatus of the present invention.
The main element symbols are as follows:
1. a feeding platform;
2. a support frame;
3. a forward push linear assembly; 31. a stator core; 32. a mover core; 33. a slider; 34. a guide rail;
4. clamping the assembly; 41. an upper chuck; 42. a lower chuck; 43. a receiving groove; 44. a driving cylinder; 45. a movable groove;
5. adsorbing a deviation rectifying component; 51. a heavy truck detection device; 511. putting on a shelf; 512. putting down a rack; 513. detecting the bracket; 514. detecting a roller; 515. dividing the head into thousands; 516. detecting an electric eye; 52. a movable adsorption plate; 53. a first deviation correcting device; 54. a second deviation correcting device;
6. and (4) clamping the groove.
Detailed Description
In order to more clearly describe the present invention, the present invention will be further described with reference to the accompanying drawings.
The existing card processing machine generally adopts the screw rod to feed the module to process the feeding when the feeding is processed, the efficiency of the feeding mode still needs to be improved, meanwhile, the error of a heavy plate or a clamping plate easily appears due to compact processing rhythm, the processing efficiency is seriously influenced, and therefore a new processing device is urgently needed to solve the defects and shortcomings in the prior art.
In order to overcome the defects and shortcomings in the prior art, the utility model specifically provides a card forward-pushing linear module based on magnetic suspension, please refer to fig. 1-5, which comprises a support frame 2 and a feeding platform 1, wherein the feeding platform 1 is arranged at the top end of the support frame 2, and a forward-pushing linear assembly 3 is arranged below the feeding platform 1; the forward pushing linear assembly 3 comprises a guide rail and a slide block 33, the guide rail is provided with a stator core 31 along the linear direction, the slide block 33 is provided with a rotor core 32, the stator core 31 is internally provided with an excitation winding capable of enabling the rotor core 32 to suspend relative to the stator core 31, and electromagnets with guiding functions are installed on two sides of the rotor core 32; the top of the sliding block 33 close to the feeding platform 1 is provided with a clamping component 4 for clamping a material plate, and the corresponding position of the feeding platform 1 and the clamping component 4 is provided with a clamping groove 6 for the clamping component 4 to protrude out of the feeding platform 1; the armature winding can make the rotor core 32 and the stator core 31 generate relative movement, the stator core 31 is internally provided with an excitation winding which can make the rotor core suspend relative to the stator core 31, and the excitation winding can make the rotor core 32 suspend below the stator core 31, so that the sliding block 33 suspends on the guide rail 34 in an overhead manner to slide; thereby the frictional force when effectual reduction slides, clamping subassembly 4 is used for the clamping of flitch, slides fast through slider 33 after the clamping and send to die-cut subassembly and die-cut.
In the present embodiment, mention is made of: the clamping assembly 4 comprises a lower chuck 42 and an upper chuck 41, the lower chuck 42 is provided with a receiving groove 43 for receiving the upper chuck 41, and the middle part of the upper chuck 41 is rotatably connected with a movable joint plate; one end of the movable joint plate is rotationally connected with the upper chuck 41, and the other end is rotationally connected with the inner wall of the accommodating groove 43; the tail end of the upper chuck 41 is in movable rotary connection with a chuck driving cylinder 44 through a rotating pin; the inner wall of the accommodating groove is provided with a movable groove 45 matched with the rotating pin; the upper end of the movable groove 45 is inclined along the feeding direction; the clamping assembly 4 is provided with an upper clamping head 42 which can stretch out and draw back, when the clamping assembly 4 does not clamp the material plate, the upper clamping head 41 is in a storage state and is stored in the storage groove 43, after the material plate is moved to the clamping position, the material plate is conveyed to the clamping position, the driving cylinder 44 extends out of the storage groove 43 and clamps the material plate, and after the clamping, the material plate is conveyed to the punching step for punching; the clamping assembly is arranged in such a way that when the flitch is fed, the clamping assembly cannot block the feeding of the flitch.
In a preferred embodiment, mention is made of: the lower end of the lower chuck 42 is provided with a mounting frame for mounting a chuck driving cylinder 44; the lower end of the chuck driving cylinder 44 is rotatably connected with the mounting frame; the driving cylinder 44 is used for driving the mounting frame to rotate so as to enable the upper chuck 41 to achieve the actions of contracting and clamping.
In a preferred embodiment, mention is made of: the electromagnet adopts direct current excitation.
In the present embodiment, mention is made of: a detection groove-shaped electric eye is arranged at the position, opposite to the detection sheet metal strip, of the guide rail 34, and the detection sheet metal strip passes through a groove of the detection groove-shaped electric eye when passing through the position of the detection groove-shaped electric eye; the position of the sliding block 33 can be identified by detecting the sheet metal strip and the groove-shaped electric eye, so that the sliding block 33 is controlled to stop when reaching the identification position, and the sliding block 33 can be effectively prevented from sliding over a designated position by preferably arranging the two groove-shaped electric eyes; after the detection groove type electric eye detects the position of the detection metal plate, the identification signal is sent to the control end, and therefore the sliding block 33 is controlled to stop sliding or reversely slide.
In a preferred embodiment, mention is made of: the feeding platform 1 is further provided with an adsorption groove, the adsorption groove is provided with an adsorption deviation correcting assembly 5, the adsorption deviation correcting assembly 5 comprises a first deviation correcting device 53 and a second deviation correcting device 54, the first deviation correcting device 53 and the second deviation correcting device 54 both comprise a linear guide rail controlled by a motor and a rotary shaft seat arranged on a slide block 33 of the linear guide rail, the linear guide rail is arranged in parallel, the rotary shaft seat is rotatably connected with a movable adsorption plate 52, and a detection lens used for detecting the position of a material plate is arranged above the movable adsorption plate 52; the feeding platform 1 receives a card processing raw material clamping plate from the previous step, and is fixed by adsorption through an adsorption plate, at the moment, a detection lens starts to work, and a MARK point is mainly shot to judge whether the clamping plate is aligned or not and whether the clamping plate is inclined or not, because the position and the alignment of the clamping plate have great influence on the accuracy and the efficiency of processing in subsequent processing, when the clamping plate is found not to be aligned and cleaning is generated, a motor of the first deviation correcting device 53 or the second deviation correcting device 54 controls a linear guide rail to move and controls the guide rail 34 to slide; when the guide rails 34 of the first deviation correcting device 53 and the second deviation correcting device 54 slide simultaneously, the adjustment of the position can be performed when the guide rail 34 of only one deviation correcting device slides, because the adsorption device and the guide rail 34 are connected in rotation through the rotary shaft seat and the rotary shaft, the linear motion can be converted into the rotary motion of the rotary shaft, the function of angle rotation of the adsorption device is realized, and the correction can be performed on the deviation angle of the paperboard.
In the present embodiment, mention is made of: a heavy card detection device 51 for detecting a heavy card is arranged above the movable adsorption plate 52, the heavy card detection device 51 is arranged on the detection bracket 513 and is arranged above the movable adsorption plate 52 to be in contact connection with the movable adsorption plate 52; the heavy truck detection device 51 comprises an upper frame 511 and a lower frame 512, wherein the upper frame 511 is fixedly arranged on a detection support 513, and the middle part of the lower frame 512 is rotatably connected with the middle part of the upper frame 511 through a rotating shaft to form a lever structure; one end of the lower frame 512, which is far away from the middle part, is provided with a detection roller 514, the other end is provided with a detection electric eye 516, and the upper frame 511 is provided with a dividing head 515 at a position corresponding to the detection electric eye 516; the heavy card detection device 51 is arranged for detecting the number of the material plates entering the position at a time, and the thickness of a single material plate is fixed, so that when the number of the material plates changes, the number of the material plates can be identified by detecting the thickness of the material plates, and errors can exist in the thicknesses of different surfaces of the single material plate, so that the parallel heavy card detection device 51 can effectively avoid the errors, accurately identify whether the sent material plates are single plates or not, and send out an alarm signal when the thickness of the sent material plates is not the thickness of the single plates; when the flitch is sent in, the flitch is sent in from detection gyro wheel 514 one end to upper frame 511 and lower frame 512 that form lever structure, and the flitch thickness itself can make the gyro wheel end lifting of lower frame 512, then because lever structure can lead to the other end that is equipped with detection electric eye 516 to sink, then form difference in height or the change of position difference, the precision of thousand minute heads 515 this moment is very high, can reach the error detection of silk rank, the change of discerning difference in height when the electric eye then can send alarm signal.
In a preferred embodiment, mention is made of: the detection electric eye 516 is a groove-shaped electric eye with an induction groove in the middle, and the micrometer head 515 penetrates through the induction groove; the cell type electric eye can wrap up the thousand and divide head 515 to carry out the omnidirectional and detect, avoids appearing detection error.
The utility model has the advantages that:
through setting up the magnetic suspension and pushing away sharp module, frictional force and resistance when effectual less sharp module moves promote the efficiency of processing, set up deviation correcting device and heavily block detection device 51 simultaneously, effectively reduce the probability of cardboard and the probability that heavily blocks the warning, convenient and practical.
The above disclosure is only for a few specific embodiments of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (8)
1. A card forward-pushing linear module based on magnetic suspension is characterized by comprising a support frame and a feeding platform, wherein the feeding platform is arranged at the top end of the support frame, and a forward-pushing linear assembly is arranged below the feeding platform; the front pushing linear assembly comprises a guide rail and a sliding block, wherein a stator core is arranged on the guide rail along the linear direction, a rotor core is arranged on the sliding block, an excitation winding capable of enabling the rotor core to be suspended relative to the stator core is arranged in the stator core, and electromagnets with guiding functions are installed on two sides of the rotor core; the top that the slider is close to pay-off platform is equipped with the clamping subassembly that is used for the clamping flitch, pay-off platform with the clamping subassembly corresponds the position and offers the clamping groove that is used for clamping subassembly protrusion in pay-off platform.
2. The magnetic suspension-based card forward-pushing linear module according to claim 1, wherein the clamping assembly comprises a lower chuck and an upper chuck, the lower chuck is provided with a receiving groove for receiving the upper chuck, and the middle part of the upper chuck is rotatably connected with a movable joint plate; one end of the movable joint plate is rotationally connected with the upper chuck, and the other end of the movable joint plate is rotationally connected with the inner wall of the accommodating groove; the tail end of the upper chuck is in movable rotary connection with the chuck driving cylinder through a rotating pin; the inner wall of the accommodating groove is provided with a movable groove matched with the rotating pin; the upper end of the movable groove inclines along the feeding direction.
3. The magnetic levitation based card push-forward linear module as claimed in claim 2, wherein the lower end of the lower chuck is provided with a mounting bracket for mounting the chuck driving cylinder; the lower end of the chuck driving cylinder is rotatably connected with the mounting frame.
4. The magnetic levitation based card advancing linear module as recited in claim 1, wherein the electromagnet is excited by direct current.
5. The magnetic levitation based card push-forward linear module as recited in claim 1, wherein a detection groove-shaped electric eye is disposed at a position of the guide rail opposite to the detection groove-shaped electric eye, and the detection groove-shaped electric eye is disposed at a position of the detection groove-shaped electric eye, and when the detection groove-shaped electric eye passes through the detection groove-shaped electric eye, the detection groove-shaped electric eye passes through the detection groove-shaped electric eye.
6. The card forward-pushing linear module based on magnetic suspension as claimed in claim 1, wherein the feeding platform further defines an adsorption groove, the adsorption groove defines an adsorption deviation-correcting component, the adsorption deviation-correcting component includes a first deviation-correcting device and a second deviation-correcting device, each of the first deviation-correcting device and the second deviation-correcting device includes a linear guide controlled by a motor and a rotary shaft seat mounted on a slider of the linear guide, the linear guide is arranged in parallel, the rotary shaft seat is rotatably connected with a movable adsorption plate, and a detection lens for detecting a position of the material plate is disposed above the movable adsorption plate.
7. The magnetic levitation based card advancing linear module as claimed in claim 6, wherein a heavy card detecting device for detecting a heavy card is mounted above the movable absorbing plate, and the heavy card detecting device is mounted on the detecting bracket and is disposed above the movable absorbing plate to contact with the movable absorbing plate.
8. The magnetic suspension-based card forward-pushing linear module according to claim 7, wherein the heavy card detection device comprises an upper frame and a lower frame, the upper frame is fixedly mounted on the detection support, and the middle part of the lower frame is rotatably connected with the middle part of the upper frame through a rotating shaft to form a lever structure; the lower frame is provided with a detection roller at one end far away from the middle part, the other end is provided with a detection electric eye, and the upper frame is provided with a micrometer head at the position corresponding to the detection electric eye.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122526313.9U CN216372555U (en) | 2021-10-20 | 2021-10-20 | Card forward-pushing linear module based on magnetic suspension |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122526313.9U CN216372555U (en) | 2021-10-20 | 2021-10-20 | Card forward-pushing linear module based on magnetic suspension |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216372555U true CN216372555U (en) | 2022-04-26 |
Family
ID=81244896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122526313.9U Active CN216372555U (en) | 2021-10-20 | 2021-10-20 | Card forward-pushing linear module based on magnetic suspension |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216372555U (en) |
-
2021
- 2021-10-20 CN CN202122526313.9U patent/CN216372555U/en active Active
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