CN216376703U - Card positioning module that rectifies - Google Patents
Card positioning module that rectifies Download PDFInfo
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- CN216376703U CN216376703U CN202122528476.0U CN202122528476U CN216376703U CN 216376703 U CN216376703 U CN 216376703U CN 202122528476 U CN202122528476 U CN 202122528476U CN 216376703 U CN216376703 U CN 216376703U
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- deviation correcting
- card
- deviation
- correcting device
- guide rail
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Abstract
The utility model provides a card deviation rectifying and positioning module, which comprises: the feeding platform comprises an adsorption device which is flush with the platform; the mounting bracket is provided with a first deviation correcting device and a second deviation correcting device which are arranged side by side, the first deviation correcting device and the second deviation correcting device respectively comprise a linear guide rail controlled by a motor and a rotary shaft seat arranged on a slide block of the linear guide rail, the linear guide rail is arranged in parallel, and the rotary shaft seat is rotationally connected with a rotary shaft on one surface of the adsorption device, which is far away from the platform; a detection camera is arranged above the adsorption device, and the first deviation correcting device, the second deviation correcting device, the adsorption device and the detection camera are all electrically connected with the main control equipment; the deviation correcting device realizes angle deviation correction in the linear direction through the matching of the linear guide rail and the rotary shaft seat, and realizes quick and effective deviation correcting effect of the card raw material; the heavy truck detection device that sets up simultaneously can be accurate effectual to detect and report to the police the heavy truck, effectual machining efficiency and the machining precision of improving.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a card deviation rectifying and positioning module.
Background
Cards, such as business cards, playing cards and the like, are processed into small finished cards by punching after a whole board is subjected to a plurality of processes such as code spraying, line pressing and the like; the whole plate needs to ensure the stability of butt joint when being transported between processing devices in different procedures; in the early card manufacturing process, because the card running speed is low, the deviation rectifying process usually adopts an inclined push plate to push the card in running.
In the prior art, as the production capacity of card manufacturing is continuously improved, the card running speed is correspondingly improved, and the inclined push plate is easy to stack and even damage cards when the cards pass by the inclined push plate for deviation correction and positioning, so that the card manufacturing quality and the production cost are seriously influenced; therefore, the conventional card deviation rectifying mechanism is difficult to meet the existing high-speed production requirement, and a new card deviation rectifying and positioning module is urgently needed to solve the defects in the prior art.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the technology, the utility model provides a card deviation rectifying and positioning module which is provided with a deviation rectifying device, wherein the deviation rectifying device realizes angle rectification in the linear direction through the matching of a linear guide rail and a rotary shaft seat, so that the quick and effective card raw material deviation rectifying effect is realized; the heavy truck detection device that sets up simultaneously can be accurate effectual to detect and report to the police the heavy truck, effectual machining efficiency and the machining precision of improving.
In order to achieve the above object, the present invention provides a card deviation rectifying and positioning module, including: the device comprises a mounting bracket and a feeding platform arranged above the mounting bracket, wherein the feeding platform comprises an adsorption device which is flush with the platform; the mounting bracket is provided with a first deviation correcting device and a second deviation correcting device which are arranged side by side, the first deviation correcting device and the second deviation correcting device respectively comprise a linear guide rail controlled by a motor and a rotary shaft seat arranged on a slide block of the linear guide rail, the linear guide rails are arranged in parallel, and the rotary shaft seat is rotationally connected with a rotary shaft on one surface of the adsorption device, which is far away from the platform; the top of adsorption equipment is equipped with the detection camera, first deviation correcting device, second deviation correcting device adsorption equipment with the detection camera all is connected with the master control equipment electricity.
Specifically, the method comprises the following steps: the adsorption device is an adsorption platform, the adsorption platform is connected to the negative pressure air cylinder, and the adsorption surface of the adsorption platform is provided with a plurality of negative pressure holes.
Specifically, the method comprises the following steps: the linear guide rail comprises a screw rod, the sliding block is sleeved on the screw rod, and the screw rod is connected with the output end of the motor.
Preferably, the method comprises the following steps: the motor is a stepping motor.
Specifically, the method comprises the following steps: the heavy truck detection device is installed on the detection support and arranged above the adsorption device, and the heavy truck detection device is arranged in parallel along the feeding direction of the card to form a double heavy truck detection structure.
Preferably, the method comprises the following steps: the heavy truck detection device comprises an upper frame and a lower frame, the upper frame is fixedly arranged on the detection support, and the middle part of the lower frame is rotatably connected with the middle part of the upper frame through a rotating shaft to form a lever structure; the one end that the middle part was kept away from to the lower carriage is equipped with the detection gyro wheel, and the other end is installed and is detected the electric eye, the upper carriage with it is equipped with the thousand minutes head to detect the corresponding position of electric eye.
Preferably, the method comprises the following steps: the detection electric eye is a groove-shaped electric eye with an induction groove in the middle, and the dividing head penetrates through the induction groove.
Preferably, the method comprises the following steps: the rotary shaft seat is internally sleeved with a ball bearing, the rotary shaft is sleeved in the ball bearing, and a platform limiting block is arranged between the rotary shaft seat and the adsorption device.
Specifically, the method comprises the following steps: a transverse guide rail and a transverse sliding seat perpendicular to the linear guide rail are arranged between a rotary shaft seat and a sliding block of the first deviation correcting device, the transverse guide rail is fixedly connected with the sliding block, and the rotary shaft seat is fixedly installed on the transverse sliding seat.
Preferably, the method comprises the following steps: the first deviation correcting device and the second deviation correcting device are respectively installed on the deviation correcting installation seats, the deviation correcting installation seats are installed on the installation support side by side, and the detection electric eyes are installed on the side faces of the deviation correcting installation seats.
The utility model has the beneficial effects that: compared with the prior art, the utility model provides a card deviation rectifying and positioning module, which comprises: the feeding platform comprises an adsorption device which is flush with the platform; the mounting bracket is provided with a first deviation correcting device and a second deviation correcting device which are arranged side by side, the first deviation correcting device and the second deviation correcting device respectively comprise a linear guide rail controlled by a motor and a rotary shaft seat arranged on a slide block of the linear guide rail, the linear guide rail is arranged in parallel, and the rotary shaft seat is rotationally connected with a rotary shaft on one surface of the adsorption device, which is far away from the platform; a detection camera is arranged above the adsorption device, and the first deviation correcting device, the second deviation correcting device, the adsorption device and the detection camera are all electrically connected with the main control equipment; the module is provided with a deviation correcting device, and the deviation correcting device realizes angle deviation correction in a linear direction through the matching of the linear guide rail and the rotary shaft seat, so that the quick and effective card raw material deviation correcting effect is realized; the heavy truck detection device that sets up simultaneously can be accurate effectual to detect and report to the police the heavy truck, effectual machining efficiency and the machining precision of improving.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a three-dimensional view of the deviation correcting device of the present invention;
FIG. 3 is a three-dimensional view of the heavy truck detection device of the present invention;
FIG. 4 is a cross-sectional view of the first deviation rectifying device of the present invention.
The main element symbols are as follows:
1. a heavy truck detection device; 11. a roller; 12. putting down a rack; 13. putting on a shelf; 14. dividing the head into thousands; 15. a slot type electric eye;
2. a feeding platform;
3. a first deviation correcting device; 31. a transverse slide carriage; 32. a transverse guide rail; 33. a ball bearing; 34. a rotating shaft; 35. a platform stop block;
4. a second deviation correcting device; 41. a motor; 42. a linear guide rail; 43. a rotary shaft seat; 44. a deviation correcting mounting base; 45. detecting an electric eye; 46. a screw rod; 47. a slider;
5. mounting a bracket;
6. detecting the bracket;
7. detecting a camera;
8. and (4) an adsorption device.
Detailed Description
In order to more clearly describe the present invention, the present invention will be further described with reference to the accompanying drawings.
The conventional card deviation rectifying mechanism is difficult to meet the existing high-speed production requirement, and a new card deviation rectifying and positioning module is urgently needed to solve the defects in the prior art.
To overcome the defects and shortcomings in the prior art, the present invention provides a card deviation-rectifying and positioning module, please refer to fig. 1-4, which includes: the device comprises a mounting bracket 5 and a feeding platform 2 arranged above the mounting bracket 5, wherein the feeding platform 2 comprises an adsorption device 8 which is flush with the platform; the mounting bracket 5 is provided with a first deviation correcting device 3 and a second deviation correcting device 4 which are arranged side by side, the first deviation correcting device 3 and the second deviation correcting device 4 both comprise a linear guide rail 42 controlled by a motor 41 and a rotary shaft seat 43 arranged on a slide block 47 of the linear guide rail 42, the linear guide rail 42 is arranged in parallel, and the rotary shaft seat 43 is rotatably connected with a rotary shaft 34 on one surface of the adsorption device 8 far away from the platform; a detection camera 7 is arranged above the adsorption device 8, and the first deviation correcting device 3, the second deviation correcting device 4, the adsorption device 8 and the detection camera 7 are all electrically connected with the main control equipment; the feeding platform 2 receives a card processing raw material clamping plate from the previous step, and is fixedly adsorbed by the adsorption device 8, at the moment, the detection camera 7 starts to work, and mainly shoots a MARK point to judge whether the clamping plate is aligned or not and whether the clamping plate is inclined or not, because the position and the normal position of the clamping plate have great influence on the accuracy and the efficiency of processing in subsequent processing, when the clamping plate is found not to be aligned and cleaning is generated, the motor 41 of the first deviation correcting device 3 or the second deviation correcting device 4 controls the linear guide rail 42 to move and controls the sliding rail to slide; when the sliding rails of the first deviation correcting device 3 and the second deviation correcting device 4 slide simultaneously, the position can be adjusted when the sliding rail of only one deviation correcting device slides, and since the adsorption device 8 and the sliding rail are rotatably connected through the rotating shaft seat 43 and the rotating shaft 34, the linear motion can be converted into the rotating motion of the rotating shaft 34, so that the function of rotating the angle of the adsorption device 8 is realized, and the correction can be performed on the offset angle of the paperboard.
In the present embodiment, mention is made of: the adsorption device 8 is an adsorption platform, the adsorption platform is connected to the negative pressure cylinder, and the adsorption surface of the adsorption platform is provided with a plurality of negative pressure holes; negative pressure cylinder can produce the negative pressure, makes the negative pressure hole produce the effect of breathing in, and the cardboard then can be lived by the steady absorption in negative pressure hole when reacing adsorption platform like this, sets up the adsorbed stability of cardboard in the aim at assurance of a plurality of negative pressure holes.
In the present embodiment, mention is made of: the linear guide rail 42 comprises a screw rod 46, a slide block 47 is sleeved on the screw rod 46, and the screw rod 46 is connected with the output end of the motor 41; the rotation of the motor 41 mainly drives the screw rod 46 to rotate, and the rotation of the screw rod 46 can drive the sliding block 47 to slide along the guide rail, so that the sliding of the sliding block 47 is realized.
In a preferred embodiment, mention is made of: the motor 41 is a stepping motor 41; the stepping motor 41 controls the rotation angle by controlling the number of pulses, which is different from the servo motor 41 controlling the rotation angle by controlling the pulse time, and this control method is superior to the servo motor 41 in accuracy because it does not accumulate errors and usually only needs to perform open loop control, however, the servo motor 41 is superior to the stepping motor 41 in responsiveness; the angle control set by the application is not a large dislocation angle sometimes, so that high-precision control is needed, and the stepping motor 41 can effectively realize high-precision angle control.
In the present embodiment, mention is made of: the heavy card detection device 1 is arranged on the detection bracket 6 and is arranged above the adsorption device 8, and the heavy card detection devices 1 are arranged in two groups in parallel along the feeding direction of the card to form a double weight detection card detection structure; set up the quantity that heavy truck detection device 1's aim at detected the cardboard of single entering this position, because the thickness of single cardboard is fixed, so when the quantity of cardboard changes, can discern the quantity of cardboard through detecting the cardboard thickness, and the thickness on the different surfaces of single cardboard probably has the error, so set up parallel heavy truck detection device 1 and can effectually avoid this kind of error, whether the cardboard that accurate discernment was sent is the sola, when discerning that the cardboard thickness that sends is not the thickness of sola, then can send alarm signal.
In a preferred embodiment, mention is made of: the heavy truck detection device 1 comprises an upper frame 13 and a lower frame 12, wherein the upper frame 13 is fixedly arranged on the detection bracket 6, and the middle part of the lower frame 12 is rotatably connected with the middle part of the upper frame 13 through a rotating shaft to form a lever structure; one end of the lower frame 12, which is far away from the middle part, is provided with a detection roller 11, the other end is provided with a detection electric eye 45, and the upper frame 13 is provided with a dividing head 14 at a position corresponding to the detection electric eye 45; form lever structure's upper bracket 13 and lower carriage 12 when the cardboard sends into, the cardboard is sent into from 11 one ends of detection gyro wheel, the thickness of cardboard itself can make 11 end lifts of gyro wheel of lower carriage 12, then because lever structure can lead to being equipped with the other end that detects electric eye 45 to sink, then form difference in height or the change of difference in position, the precision of this moment thousand minute head 14 is very high, can reach the error detection of silk rank, the change of discerning the difference in height when the electric eye then can send alarm signal.
In a preferred embodiment, mention is made of: the detection electric eye 45 is a groove-shaped electric eye 15 with an induction groove in the middle, and the micrometer head 14 penetrates through the induction groove; cell type electric eye 15 can wrap up the first 14 of subdivision and carry out the omnidirectional and detect, avoids appearing detection error.
In a preferred embodiment, mention is made of: a ball bearing 33 is sleeved in the rotating shaft seat 43, the rotating shaft 34 is sleeved in the ball bearing 33, and a platform limiting block 35 is arranged between the rotating shaft seat 43 and the adsorption device 8; the preferred adsorption device 8 is connected with the rotating shaft 34 through a shaft seat, and the platform limiting block 35 can effectively avoid rigid collision between the shaft seat and the rotating shaft seat 43; the ball bearing 33 is provided to allow the rotation shaft holder 43 and the rotation shaft 34 to rotate relative to each other.
In the present embodiment, mention is made of: a transverse guide rail 32 and a transverse sliding seat 31 which are perpendicular to the linear guide rail 42 are arranged between a rotary shaft seat 43 and a sliding block 47 of the first deviation correcting device 3, the transverse guide rail 32 is fixedly connected with the sliding block 47, and the rotary shaft seat 43 is fixedly arranged on the transverse sliding seat 31; the arrangement of the transverse guide rail 32 and the transverse sliding seat 31 is intended that, when the first deviation correcting device 3 and the second deviation correcting device 4 are arranged, the relative distance between the rotating shafts of the two deviation correcting devices can be set in advance according to requirements, and the closer the position between the two rotating shafts is, the larger the angle that the sliding block 47 slides along the linear direction and is the same as the rotating angle of the rotating shafts is; mainly affecting the accuracy of the angle adjustment.
In a preferred embodiment, mention is made of: the first deviation correcting device 3 and the second deviation correcting device 4 are respectively arranged on a deviation correcting installation seat 44, the deviation correcting installation seats 44 are arranged on the installation support 5 side by side, and the side surface of the deviation correcting installation seat 44 is provided with a detection electric eye 45; the detection electric eye 45 can assist the main control device to control and monitor the moving distance of the sliding block 47.
The utility model has the advantages that:
1. the module is provided with a deviation correcting device, the deviation correcting device realizes angle deviation correction in the linear direction through the matching of the linear guide rail and the rotary shaft seat, and the quick and effective card raw material deviation correcting effect is realized.
2. The heavy truck detection device that sets up simultaneously can be accurate effectual to detect and report to the police the heavy truck, effectual machining efficiency and the machining precision of improving.
The above disclosure is only for a few specific embodiments of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (10)
1. The utility model provides a card location module of rectifying, its characterized in that includes: the device comprises a mounting bracket and a feeding platform arranged above the mounting bracket, wherein the feeding platform comprises an adsorption device which is flush with the platform; the mounting bracket is provided with a first deviation correcting device and a second deviation correcting device which are arranged side by side, the first deviation correcting device and the second deviation correcting device respectively comprise a linear guide rail controlled by a motor and a rotary shaft seat arranged on a slide block of the linear guide rail, the linear guide rails are arranged in parallel, and the rotary shaft seat is rotationally connected with a rotary shaft on one surface of the adsorption device, which is far away from the platform; the top of adsorption equipment is equipped with the detection camera, first deviation correcting device, second deviation correcting device adsorption equipment with the detection camera all is connected with the master control equipment electricity.
2. The card deviation rectifying and positioning module according to claim 1, wherein the absorption device is an absorption platform, the absorption platform is connected to a negative pressure cylinder, and an absorption surface of the absorption platform is provided with a plurality of negative pressure holes.
3. The card deviation rectifying and positioning module according to claim 1, wherein the linear guide comprises a screw rod, the slider is sleeved on the screw rod, and the screw rod is connected with the output end of the motor.
4. The card deviation rectifying and positioning module of claim 3, wherein the motor is a stepping motor.
5. The module of claim 1, further comprising a heavy truck detection device for detecting a heavy truck, wherein the heavy truck detection device is mounted on the detection bracket and disposed above the adsorption device, and two sets of the heavy truck detection devices are disposed in parallel along a feeding direction of the card to form a dual weight checking and truck detecting structure.
6. The card deviation rectifying and positioning module according to claim 5, wherein the heavy card detecting device comprises an upper frame and a lower frame, the upper frame is fixedly mounted on the detecting support, and the middle part of the lower frame is rotatably connected with the middle part of the upper frame through a rotating shaft to form a lever structure; the one end that the middle part was kept away from to the lower carriage is equipped with the detection gyro wheel, and the other end is installed and is detected the electric eye, the upper carriage with it is equipped with the thousand minutes head to detect the corresponding position of electric eye.
7. The module of claim 6, wherein the detecting electric eye is a slot-type electric eye having a sensing slot in the middle, and the dividing head penetrates through the sensing slot.
8. The card deviation rectifying and positioning module of claim 1, wherein a ball bearing is sleeved in the rotation shaft seat, the rotation shaft is sleeved in the ball bearing, and a platform limiting block is disposed between the rotation shaft seat and the adsorption device.
9. The card deviation rectifying and positioning module of claim 1, wherein a transverse guide rail and a transverse sliding seat perpendicular to the linear guide rail are disposed between the rotary shaft seat and the sliding block of the first deviation rectifying device, the transverse guide rail is fixedly connected with the sliding block, and the rotary shaft seat is fixedly mounted on the transverse sliding seat.
10. The card deviation rectifying and positioning module according to claim 1, wherein the first deviation rectifying device and the second deviation rectifying device are respectively installed on deviation rectifying installation bases, the deviation rectifying installation bases are installed on the installation support side by side, and detection electric eyes are installed on the side surfaces of the deviation rectifying installation bases.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122528476.0U CN216376703U (en) | 2021-10-20 | 2021-10-20 | Card positioning module that rectifies |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122528476.0U CN216376703U (en) | 2021-10-20 | 2021-10-20 | Card positioning module that rectifies |
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Publication Number | Publication Date |
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CN216376703U true CN216376703U (en) | 2022-04-26 |
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ID=81245479
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CN202122528476.0U Active CN216376703U (en) | 2021-10-20 | 2021-10-20 | Card positioning module that rectifies |
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2021
- 2021-10-20 CN CN202122528476.0U patent/CN216376703U/en active Active
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