CN216369032U - AOI duplex position automated inspection unloading dress box equipment - Google Patents
AOI duplex position automated inspection unloading dress box equipment Download PDFInfo
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- CN216369032U CN216369032U CN202122501130.1U CN202122501130U CN216369032U CN 216369032 U CN216369032 U CN 216369032U CN 202122501130 U CN202122501130 U CN 202122501130U CN 216369032 U CN216369032 U CN 216369032U
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Abstract
The utility model discloses automatic detection and discharging boxing equipment with two AOI (automatic optical inspection) stations, which relates to the field of automatic optical detection equipment and comprises a detection equipment frame, wherein two groups of test platforms are arranged in the middle of the top of the detection equipment frame, a fine positioning mechanism is arranged at one side of the test platform at the top of the detection equipment frame, a feeding mechanical arm matched with the fine positioning mechanism and the test platform is arranged at the top of the detection equipment frame, and a discharging mechanical arm matched with the test platform is arranged at the top of the detection equipment frame. According to the utility model, incoming materials are placed on the fine positioning mechanism through the feeding mechanical arm for appearance detection, after detection is finished, the incoming materials are placed on the test platforms through the feeding mechanical arm for lighting test, and are conveyed to the two groups of test platforms at intervals through the feeding mechanical arm, so that the defect that the working efficiency of appearance detection matched with the traditional detection equipment is reduced due to the fact that the lighting detection speed is slow in the traditional detection equipment is overcome.
Description
Technical Field
The utility model relates to the field of automatic optical detection equipment, in particular to automatic detection, blanking and boxing equipment with AOI double stations.
Background
AOI's chinese is called automatic optical inspection entirely, is based on the optics principle to carry out the equipment that detects the common defect that meets in the welding production, AOI is emerging a novel test technique, but develops rapidly, and AOI test equipment has all been released to many producers, through using AOI as the instrument that reduces the defect, seeks and eliminates the mistake in the early stage of assembly process to realize good process control, discovers the defect in early stage and will avoid sending bad board to subsequent assembly stage, AOI will reduce the repair cost and will avoid scrapping the circuit board that can not repair.
Generally, equipment and a conveyor belt are matched, when the equipment and the conveyor belt are automatically detected, a machine automatically scans a PCB through a camera, images are collected, detected welding spots are compared with qualified parameters in a database, defects on the PCB are detected through image processing and are repaired by maintenance personnel, various different mounting errors and welding defects on the PCB are automatically detected by applying a high-speed high-precision vision processing technology, the range of the PCB can be from a fine-pitch high-density board to a low-density large-size board, and an online detection scheme can be provided, so that the production efficiency and the welding quality are improved.
But present check out test set often will outward appearance detect separately with the detection of lighting to lead to needing two sets of assembly lines just can accomplish the finished product and detect, simultaneously because it is slower to light the detection speed, lead to the outward appearance detection work efficiency who matches rather than being reduced, and generally pack qualified products into finished product packing box through assembly line workman after the current automatic optical inspection equipment detects, need many workers just can satisfy the conveying efficiency of detection line, seriously waste the manual work, still need the manual work to insert the baffle between the packing box and separate, influence dress box efficiency.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems, the utility model aims to provide the automatic detection, blanking and boxing equipment with the AOI double stations, so as to solve the technical problems of low detection efficiency and labor waste.
In order to achieve the purpose, the utility model provides the following technical scheme: a feeding detection module comprises a detection equipment frame, two groups of test platforms are arranged in the middle of the top of the detection equipment frame, a fine positioning mechanism is arranged at one side of the test platform at the top of the detection equipment frame, a feeding mechanical arm matched with the fine positioning mechanism and the test platform is arranged at the top of the detection equipment frame, a discharging mechanical arm matched with the test platform is arranged at the top of the detection equipment frame, the structural frame is arranged at one side of the detection equipment frame, a transplanting mechanism is arranged in the middle of the top of the structural frame, four groups of clamping and positioning mechanisms are arranged at one side of the transplanting mechanism at the top of the structural frame, the tops of the four groups of clamping and positioning mechanisms are all provided with roller conveying mechanisms matched with the transplanting mechanism, and a plurality of groups of lifting mechanisms are arranged at one side of the top of the structural frame, each group of lifting end of the lifting mechanism is provided with a plurality of groups of conveying platforms matched with the roller conveying mechanism.
By adopting the technical scheme, the test platform that sets up detects the circuit board, carry out accurate positioning and outward appearance through smart positioning mechanism and detect, through material loading arm material loading, through unloading arm unloading, through transplanting mechanism installation cartridge loading baffle and removal cartridge loading, fix a position and fix the cartridge loading through pressing from both sides tight positioning mechanism, carry the cartridge loading through cylinder conveying mechanism, through elevating system lift conveying platform, carry cartridge loading and baffle through conveying platform.
The utility model is further set up in that the test platform comprises a test platform base, a side light, a first lighting module, an alignment mechanism, a backlight source, a second lighting module and a carrier, wherein the alignment mechanism is arranged at the top of the test platform base, the carrier is arranged at the top of the alignment mechanism, the side light, the first lighting module, the alignment mechanism and the second lighting module are respectively arranged on the periphery of the outer side of the carrier, and the backlight source is arranged at the top of the carrier.
By adopting the technical scheme, the position of the carrier is adjusted by the arranged alignment mechanism, the circuit board is borne by the carrier, side illumination is carried out through the side light source, lighting test is carried out through the first lighting module and the second lighting module, and main light source illumination is provided through the backlight source.
The utility model is further arranged in such a way that the upper end in the detection equipment frame is provided with a lighting detection camera matched with the test platform, and the top of the detection equipment frame is provided with a fixed frame matched with the test platform.
By adopting the technical scheme, the lighting detection camera performs visual detection on the lighting condition, and the test platform, the lighting detection camera and other components are fixed through the fixed frame.
The utility model is further set that the fine positioning mechanism comprises a fine positioning base, a positioning X-axis module, a camera adjusting mechanism, a positioning Z-axis module, a positioning Y-axis module and a camera, the positioning X-axis module is arranged at the top of the fine positioning base, the output end of the positioning X-axis module is movably connected with the positioning Z-axis module, the output end of the positioning Z-axis module is movably connected with the positioning Y-axis module, the output end of the positioning Y-axis module is movably connected with the camera adjusting mechanism, and the camera is arranged at the top of the camera adjusting mechanism.
Through adopting above-mentioned technical scheme, the horizontal direction adjustment of camera is carried out with location Y axle module to the location X axle module that sets up, through location Z axle module adjustment camera height, through camera adjustment mechanism adjustment camera angle, carries out visual inspection through the camera.
The transplanting mechanism comprises a horizontal sliding table module, a vertical sliding table module, a clamping jaw mechanism and a sucker mechanism, wherein the vertical sliding table module is arranged at the sliding end of the top of the horizontal sliding table module, and the clamping jaw mechanism and the sucker mechanism are arranged at the sliding end of the vertical sliding table module.
By adopting the technical scheme, the horizontal positions of the clamping jaw mechanism and the sucker mechanism are adjusted through the vertical sliding table module, the heights of the clamping jaw mechanism and the sucker mechanism are adjusted through the vertical sliding table module, and the material loading box is conveyed and the partition plate is assembled through the clamping jaw mechanism and the sucker mechanism.
The utility model is further provided that one end of the top of two groups of the four groups of clamping and positioning mechanisms is provided with a vision camera, and the top of the structural frame is provided with a lifting mechanism fixing frame matched with the lifting mechanism.
Through adopting above-mentioned technical scheme, the vision camera that sets up carries out visual detection to the cartridge magazine baffle installation condition, through the fixed elevating system of the elevating system fixed frame who sets up.
The utility model is further arranged in that a plurality of groups of protective covers are arranged on the outer sides of the detection equipment frame and the structure frame.
Through adopting above-mentioned technical scheme, the protection casing that sets up protects equipment.
The utility model is further provided that the top of the protective cover is provided with an operation indicator light.
Through adopting above-mentioned technical scheme, the operation pilot lamp that sets up instructs operating condition.
The utility model is further arranged in that a plurality of groups of adjustable supporting seats are arranged at the bottom of the structural frame.
Through adopting above-mentioned technical scheme, the adjustable supporting seat of multiunit that sets up carries out height and steadiness to structural framework and adjusts.
The utility model is further provided that a display is arranged on one side of the protective cover, and an operation panel matched with the display is arranged below one side of the protective cover close to the display.
By adopting the technical scheme, the set display displays the equipment operation data, and the equipment working condition is adjusted through the operation panel.
In summary, the utility model mainly has the following beneficial effects:
1. according to the utility model, incoming materials are placed on the fine positioning mechanism through the feeding mechanical arm for appearance detection, after detection is finished, the incoming materials are placed on the test platforms through the feeding mechanical arm for lighting test, and are conveyed to the two groups of test platforms at intervals through the feeding mechanical arm, so that the defect that the working efficiency of appearance detection matched with the traditional detection equipment is reduced due to the fact that the lighting detection speed is slow in the traditional detection equipment is avoided;
2. according to the automatic quick assembling device, the loading boxes and the partition plates are respectively conveyed through the conveying platform, the clamping and positioning mechanism is matched with the clamping jaw mechanism, the partition plates are transplanted into the loading boxes, the assembled loading boxes are moved to the roller conveying mechanism for loading through the sucking disc mechanism, the loading boxes are automatically and quickly assembled, the defect that the efficiency of manually installing the partition plates is low is avoided, the loading boxes are transferred to a subsequent production line through the matching of the lifting mechanism, the automatic quick assembling is realized, the defect that the traditional manual production line needs a large amount of manual operation is overcome, and the manual waste is greatly reduced.
Drawings
FIG. 1 is an internal schematic view of the present invention;
FIG. 2 is a schematic view of the inspection apparatus of the present invention;
FIG. 3 is a schematic view of a fine positioning mechanism of the present invention;
FIG. 4 is a schematic view of a test platform according to the present invention;
FIG. 5 is a schematic view of an alignment mechanism according to the present invention;
FIG. 6 is a schematic view of the blanking apparatus of the present invention;
FIG. 7 is a schematic view of the lift mechanism of the present invention;
FIG. 8 is a schematic view of a roller feed mechanism of the present invention;
FIG. 9 is a schematic view of the transplanting mechanism of the present invention;
fig. 10 is an overall schematic view of the present invention.
In the figure: 1. detecting the equipment frame; 2. a test platform; 201. a test platform base; 202. a side light source; 203. a first lighting module; 204. an alignment mechanism; 205. a backlight source; 206. a second lighting module; 207. a carrier; 3. a feeding mechanical arm; 4. a lighting detection camera; 5. a fine positioning mechanism; 501. a fine positioning base; 502. positioning the X-axis module; 503. a camera adjustment mechanism; 504. positioning the Z-axis module; 505. positioning the Y-axis module; 506. a camera; 6. a blanking mechanical arm; 7. a structural frame; 8. a clamping and positioning mechanism; 9. a drum conveying mechanism; 10. a transplanting mechanism; 1001. a horizontal sliding table module; 1002. a vertical sliding table module; 1003. a jaw mechanism; 1004. a suction cup mechanism; 11. a lifting mechanism; 12. a conveying platform; 13. a vision camera; 14. a protective cover; 15. an operation panel; 16. a display; 17. and operating the indicator light.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
The following describes an embodiment of the present invention based on its overall structure.
The utility model provides an AOI duplex position automated inspection unloading cartoning equipment, as shown in fig. 1 and fig. 2, including check out test set frame 1, be provided with two sets of test platform 2 in the middle of the 1 top of check out test set frame, test platform 2 through the setting detects the circuit board, 1 top of check out test set frame is located 2 one side departments of test platform and is provided with smart positioning mechanism 5, carry out accurate positioning and outward appearance detection through smart positioning mechanism 5, 1 top of check out test set frame is provided with smart positioning mechanism 5 and 2 complex material loading arm 3 of test platform, through material loading arm 3 material loading, 1 top of check out test set frame is provided with the unloading arm 6 with test platform 2 complex, through the unloading of unloading arm 6.
Referring to fig. 4 and 5, the test platform 2 includes a test platform base 201, a side light 202, a first lighting module 203, an alignment mechanism 204, a backlight 205, a second lighting module 206, and a carrier 207, the alignment mechanism 204 is disposed on the top of the test platform base 201, the position of the carrier 207 is adjusted by the alignment mechanism 204, the carrier 207 is disposed on the top of the alignment mechanism 204, the circuit board is carried by the carrier 207, the side light 202, the first lighting module 203, the alignment mechanism 204, and the second lighting module 206 are disposed on the periphery of the outer side of the carrier 207, side illumination is performed by the side light 202, lighting test is performed by the first lighting module 203 and the second lighting module 206, the backlight 205 is disposed on the top of the carrier 207, and illumination of a main light is provided by the backlight 205.
Referring to fig. 2, a lighting detection camera 4 matched with the test platform 2 is arranged at the upper end inside the detection equipment frame 1, visual detection is performed on the lighting condition through the lighting detection camera 4, a fixed frame matched with the test platform 2 is arranged at the top of the detection equipment frame 1, and components such as the test platform 2 and the lighting detection camera 4 are fixed through the fixed frame.
Referring to fig. 3, the fine positioning mechanism 5 includes a fine positioning base 501, a positioning X-axis module 502, a camera adjusting mechanism 503, a positioning Z-axis module 504, a positioning Y-axis module 505, and a camera 506, the positioning X-axis module 502 is disposed on the top of the fine positioning base 501, the positioning Z-axis module 504 is movably connected to an output end of the positioning X-axis module 502, the height of the camera 506 is adjusted by the positioning Z-axis module 504, the positioning Y-axis module 505 is movably connected to an output end of the positioning Z-axis module 504, the horizontal direction adjustment of the camera 506 is performed by the positioning X-axis module 502 and the positioning Y-axis module 505, the camera adjusting mechanism 503 is movably connected to an output end of the positioning Y-axis module 505, the angle of the camera 506 is adjusted by the camera adjusting mechanism 503, the camera 506 is disposed on the top of the camera adjusting mechanism 503, and the visual detection is performed by the camera 506.
Referring to fig. 9, the transplanting mechanism 10 includes a horizontal sliding table module 1001, a vertical sliding table module 1002, a clamping jaw mechanism 1003 and a suction cup mechanism 1004, the sliding end of the top of the horizontal sliding table module 1001 is provided with the vertical sliding table module 1002, the clamping jaw mechanism 1003 and the suction cup mechanism 1004 are adjusted by the vertical sliding table module 1002, the sliding end of the vertical sliding table module 1002 is provided with the clamping jaw mechanism 1003 and the suction cup mechanism 1004, and a loading box is conveyed by the clamping jaw mechanism 1003 and the suction cup mechanism 1004 and a partition plate is assembled.
Referring to fig. 8, one end of each of two groups of the four groups of clamping and positioning mechanisms 8 is provided with a vision camera 13, the installation condition of the partition plate of the material loading box is visually detected through the vision camera 13, the top of the structural frame 7 is provided with a lifting mechanism fixing frame matched with the lifting mechanism 11, and the lifting mechanism 11 is fixed through the lifting mechanism fixing frame.
Referring to fig. 10, a plurality of protective covers 14 are disposed outside the detection equipment frame 1 and the structural frame 7, and the equipment is protected by the protective covers 14.
Referring to fig. 10, an operation indicator lamp 17 is disposed on the top of the protection cover 14, and the operation indicator lamp 17 indicates the working condition.
Referring to fig. 1, a plurality of adjustable supporting seats are disposed at the bottom of the structural frame 7, and the height and stability of the structural frame 7 are adjusted by the plurality of adjustable supporting seats.
Referring to fig. 10, a display 16 is disposed on one side of the protective cover 14, the display 16 displays device operation data, an operation panel 15 cooperating with the display 16 is disposed below one side of the protective cover 14 close to the display 16, and the operating condition of the device is adjusted through the operation panel 15.
The working principle of the utility model is as follows: an external power supply is switched on, the equipment, external detection equipment and a feeding and discharging assembly line are lapped, a loading box and a partition plate are respectively conveyed through a conveying platform 12, when the loading box and the partition plate are conveyed to a roller conveying mechanism 9, a clamping and positioning mechanism 8 is used for fixing the loading box, at the moment, a vertical sliding table module 1002 and a horizontal sliding table module 1001 are mutually matched, a clamping jaw mechanism 1003 is controlled to transplant the partition plate into the loading box, the assembled loading box is moved to the roller conveying mechanism 9 for loading through a sucking disc mechanism 1004, the loading box is automatically and quickly assembled, the defect of low efficiency of manual partition plate installation is avoided, incoming materials are placed on a fine positioning mechanism 5 through a loading mechanical arm 3, the horizontal direction adjustment of a camera 506 is carried out through a positioning X-axis module 502 and a positioning Y-axis module 505, the height of the camera 506 is adjusted through a positioning Z-axis module 504, the angle of the camera 506 is adjusted through the camera adjusting mechanism 503, the camera 506 is used for visual detection after adjustment, incoming materials are placed on the test platform 2 through the feeding mechanical arm 3 for lighting test after detection is finished, continuous transmission is carried out through the feeding mechanical arm 3, the defect that the traditional visual detection equipment needs multiple groups of conveyor belts for overlapping is avoided, the whole structure is compact, the occupied area is reduced, incoming materials are illuminated through the side light source 202 and the backlight source 205 during detection, lighting test is carried out through the first lighting module 203 and the second lighting module 206, the incoming materials are conveyed to the two groups of test platforms 2 at intervals through the feeding mechanical arm 3, the defect that the appearance detection work efficiency matched with the traditional detection equipment is reduced due to slow lighting detection speed is avoided, the detected circuit boards are respectively conveyed to a material loading box with a qualified output end and a material loading box with a unqualified output end through the blanking mechanical arm 6 after detection, after filling, the clamping and positioning mechanism 8 cancels the fixation of the loading box, the loading box is conveyed to the matched conveying platform 12 by the roller conveying mechanism 9, the loading box is transferred to a subsequent production line by the lifting mechanism 11, the box is automatically and quickly packed, the defect that the traditional manual production line needs a large amount of manual work to operate is avoided, and the labor is greatly reduced.
Although embodiments of the present invention have been shown and described, the present embodiments are merely illustrative of the present invention and are not intended to limit the present invention, and the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and those skilled in the art can make modifications, substitutions, variations, etc. of the embodiments as required without departing from the principle and spirit of the present invention, but within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides an AOI duplex position automated inspection unloading dress box equipment, includes check out test set frame (1), its characterized in that: the middle of the top of the detection equipment frame (1) is provided with two groups of test platforms (2), the top of the detection equipment frame (1) is positioned at one side of the test platforms (2) and is provided with a fine positioning mechanism (5), the top of the detection equipment frame (1) is provided with a feeding mechanical arm (3) matched with the fine positioning mechanism (5) and the test platforms (2), the top of the detection equipment frame (1) is provided with a blanking mechanical arm (6) matched with the test platforms (2), one side of the detection equipment frame (1) is provided with a structural frame (7), the middle of the top of the structural frame (7) is provided with a transplanting mechanism (10), the top of the structural frame (7) is positioned at one side of the transplanting mechanism (10) and is provided with four groups of clamping and positioning mechanisms (8), and the tops of the four groups of clamping and positioning mechanisms (8) are all provided with roller conveying mechanisms (9) matched with the transplanting mechanism (10), one side of the top of the structural frame (7) is provided with a plurality of groups of lifting mechanisms (11), and each group of lifting mechanisms (11) is provided with a plurality of groups of conveying platforms (12) matched with the roller conveying mechanisms (9).
2. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: the testing platform (2) comprises a testing platform base (201), a side light source (202), a first lighting module (203), an alignment mechanism (204), a backlight source (205), a second lighting module (206) and a carrier (207), wherein the alignment mechanism (204) is arranged at the top of the testing platform base (201), the carrier (207) is arranged at the top of the alignment mechanism (204), the side light source (202), the first lighting module (203), the alignment mechanism (204) and the second lighting module (206) are respectively arranged on the periphery of the outer side of the carrier (207), and the backlight source (205) is arranged at the top of the carrier (207).
3. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: the lighting detection device is characterized in that a lighting detection camera (4) matched with the test platform (2) is arranged at the upper end inside the detection device frame (1), and a fixed frame matched with the test platform (2) is arranged at the top of the detection device frame (1).
4. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: fine positioning mechanism (5) are including fine positioning base (501), location X axle module (502), camera adjustment mechanism (503), location Z axle module (504), location Y axle module (505) and camera (506), fine positioning base (501) top is provided with location X axle module (502), location X axle module (502) output swing joint has location Z axle module (504), location Z axle module (504) output swing joint has location Y axle module (505), location Y axle module (505) output swing joint has camera adjustment mechanism (503), camera adjustment mechanism (503) top is provided with camera (506).
5. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: transplanting mechanism (10) including horizontal slip table module (1001), perpendicular slip table module (1002), clamping jaw mechanism (1003) and sucking disc mechanism (1004), horizontal slip table module (1001) top slip end is provided with perpendicular slip table module (1002), perpendicular slip table module (1002) slip end is provided with clamping jaw mechanism (1003) reaches sucking disc mechanism (1004).
6. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: visual cameras (13) are installed at one ends of two groups of tops of the four groups of clamping and positioning mechanisms (8), and lifting mechanism fixing frames matched with the lifting mechanisms (11) are arranged at the tops of the structural frames (7).
7. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: and a plurality of groups of protective covers (14) are arranged on the outer sides of the detection equipment frame (1) and the structure frame (7).
8. The AOI double-station automatic detection blanking boxing apparatus according to claim 7, wherein: and an operation indicator lamp (17) is arranged at the top of the protective cover (14).
9. The AOI double-station automatic detection blanking boxing apparatus according to claim 1, wherein: the bottom of the detection equipment frame (1) and the bottom of the structural frame (7) are provided with a plurality of groups of adjustable supporting seats.
10. The AOI double-station automatic detection blanking boxing apparatus according to claim 7, wherein: protection casing (14) one side is provided with display (16), protection casing (14) are close to display (16) one side below be provided with display (16) complex operating panel (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122501130.1U CN216369032U (en) | 2021-10-18 | 2021-10-18 | AOI duplex position automated inspection unloading dress box equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122501130.1U CN216369032U (en) | 2021-10-18 | 2021-10-18 | AOI duplex position automated inspection unloading dress box equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216369032U true CN216369032U (en) | 2022-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122501130.1U Active CN216369032U (en) | 2021-10-18 | 2021-10-18 | AOI duplex position automated inspection unloading dress box equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216369032U (en) |
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2021
- 2021-10-18 CN CN202122501130.1U patent/CN216369032U/en active Active
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