CN216357388U

CN216357388U - LED color paster module and LED color paster device

Info

Publication number: CN216357388U
Application number: CN202123050358.XU
Authority: CN
Inventors: 夏时文
Original assignee: Zhongshan Lvming Lighting Technology Co ltd
Current assignee: Zhongshan Lvming Lighting Technology Co ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2022-04-19
Anticipated expiration: 2031-12-07

Abstract

The utility model discloses an LED color patch module and an LED color patch device, which comprise a base and a patch assembly, wherein a fixed seat is arranged on the outer side of the top of the base, a first motor is arranged on the outer side of the top of the fixed seat, a rotating shaft is arranged on the outer side of the left part of the first motor, and a rotating box is connected to the outer side of the left part of the rotating shaft. This colored paster module of LED and colored paster device of LED work through first motor, it rotates to enable the axis of rotation drive rotation case, this makes the rolling disc can drive the paster module and rotate, and make the paster module towards flange one side, if the lamp pearl board on paster module surface is fixed unstable, then lamp pearl board can be because of gravitation effect and paster module separation and fall on the flange surface, first motor drives the paster module and resets the back, the camera of horizontal pole bottom can shoot the paster module, through the shooting of camera, can detect the installation stability of lamp pearl board, this can effectively avoid the unstable condition of lamp pearl board installation to take place.

Description

LED color paster module and LED color paster device

Technical Field

The utility model relates to the technical field of LED (light-emitting diode) surface mount module, in particular to an LED color surface mount module and an LED color surface mount device.

Background

The colorful paster module of LED utilizes paster class lamp pearl to paste the block and welds the electrical components who constitutes again on the PCB board, and the colorful paster module of LED possess characteristics such as luminous angle is big, luminance hi-lite decay is low relative to other kinds of modules, so has more extensive application range, and the colorful paster module of LED need use the colorful paster device of LED to settle the lamp pearl board to the colorful paster module of LED in the course of working usually.

Common LED colored paster device is accomplishing the back in the installation to lamp pearl board in market, can't detect the installation stability of lamp pearl board, leads to the lamp pearl board to take place the condition emergence that fixed unstability dropped easily.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to an LED color patch module and an LED color patch device to solve the problems of the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: the LED color paster module and the LED color paster device comprise a base and a paster component, wherein a fixed seat is arranged on the outer side of the top of the base, a first motor is arranged on the outer side of the top of the fixed seat, a rotating shaft is arranged on the outer side of the left part of the first motor, a rotating box is connected to the outer side of the left part of the rotating shaft, a second motor is arranged at the middle end of the inner side of the rotating box, a rotating disc is arranged on the outer side of the top of the second motor, a sucking disc is arranged on the outer side of the top of the rotating disc, the paster module is arranged on the outer side of the top of the sucking disc, a clamping seat is connected to the outer side surface of the paster module, a supporting seat is arranged on the top of the left side of the base, a supporting plate is arranged at the middle end of the left side of the supporting seat, a conveying belt is arranged on the outer side of the top of the conveying belt, and the paster component for pasting the lamp bead plate is arranged at the middle end of the inner side of the supporting seat, the paster subassembly includes third motor, rotor plate, cylinder, tongs and promotes the seat, the bottom outside of third motor is provided with the rotor plate, and the bottom both sides of rotor plate settle there is the cylinder, the bottom outside of cylinder is provided with the tongs, and the inboard middle-end of tongs settles and have the promotion seat.

Preferably, the rotating box forms a rotating structure through a rotating shaft, and the rotating box is in threaded connection with the second motor.

Preferably, the patch module is connected with the suckers in an adsorption manner, and the suckers are symmetrically distributed along the vertical central line of the rotating disc.

Preferably, the cylinders are symmetrically distributed along the vertical central line of the rotating plate, and the cylinders and the grippers are vertically distributed.

Preferably, the hand grip is connected with the lamp bead plate in a clamping manner, and the hand grip is fixedly connected with the pushing seat.

Preferably, the top right side of supporting seat is provided with the horizontal pole, and the bottom outside of horizontal pole is provided with the camera, the top middle-end of base has the flange.

Preferably, the cross bar and the camera are vertically distributed, and the vertical center line of the camera and the vertical center line of the rotating disc are overlapped.

The utility model provides an LED color chip mounting module and an LED color chip mounting device, which have the following beneficial effects: this colored paster module of LED and colored paster device of LED: through bulldozing of propelling movement seat, can reduce the lamp pearl board and lead to taking place the probability that drops in the follow-up manufacturing procedure with joint seat joint unstability, the cylinder, tongs and the vertical central line symmetric distribution that promotes the seat along the rotor plate are provided with two sets ofly altogether, a set of in-process that carries out the paster, another a set of lamp pearl board that can be on the conveyer belt presss from both sides, and after the paster, two sets of position accessible third motor drives the rotor plate rotation and carries out the position and exchange, this makes the work of getting material and paster simultaneously of paster subassembly, shooting through the camera, can detect the installation stability of lamp pearl board, this can effectively avoid the unstable condition of lamp pearl board installation to take place.

1. According to the utility model, the air cylinder works, the gripper can drive the lamp bead plate to be attached to the surface mounting module, the lamp bead plate is arranged on the inner side of the clamping seat to be fixed, the pushing seat on the inner side of the gripper can work after the lamp bead plate is fixed, the pushing block at the front end can be pushed out after the pushing seat works and is attached to the lamp bead plate, and the probability of falling off in the subsequent processing flow caused by unstable clamping between the lamp bead plate and the clamping seat can be reduced through pushing and pressing of the pushing seat, so that the processing stability of equipment is improved.

2. The cylinder, the gripper and the pushing seat are symmetrically distributed along the vertical central line of the rotating plate, two groups are arranged, the other group can clamp the lamp bead plate on the conveying belt in the process of pasting the patch, and the positions of the two groups can be changed by driving the rotating plate to rotate through the third motor after the pasting is finished, so that the patch assembly can simultaneously take materials and paste the patch, and the processing speed of equipment is improved.

3. The first motor works to enable the rotating shaft to drive the rotating box to rotate, so that the rotating disc can drive the paster module to rotate and enable the paster module to face one side of the receiving disc, if the lamp bead plate on the surface of the paster module is unstable, the lamp bead plate can be separated from the paster module under the action of gravity and fall on the surface of the receiving disc, after the paster module is driven to reset by the first motor, the camera at the bottom of the cross rod can shoot the paster module, the installation stability of the lamp bead plate can be detected through the shooting of the camera, and the situation that the installation of the lamp bead plate is unstable can be effectively avoided.

Drawings

FIG. 1 is a schematic structural diagram of an LED color patch module of the LED color patch module and an LED color patch device of the present invention;

FIG. 2 is a schematic front view of an overall structure of an LED color chip module and an LED color chip device according to the present invention;

FIG. 3 is an enlarged schematic view of the LED color patch module and the LED color patch device of the present invention at the position A in FIG. 2;

fig. 4 is a schematic view of a top view structure of a rotating plate of the LED color patch module and the LED color patch device according to the present invention.

In the figure: 1. a base; 2. a fixed seat; 3. a first motor; 4. a rotating shaft; 5. a rotating box; 6. a second motor; 7. rotating the disc; 8. a suction cup; 9. a patch module; 10. a clamping seat; 11. a supporting seat; 12. a support plate; 13. a conveyor belt; 14. a lamp bead plate; 15. a patch assembly; 1501. a third motor; 1502. a rotating plate; 1503. a cylinder; 1504. a gripper; 1505. a pushing seat; 16. a cross bar; 17. a camera; 18. and (7) receiving a disc.

Detailed Description

As shown in fig. 1-4, the LED color chip module and the LED color chip device include a base 1 and a chip assembly 15, a fixed base 2 is disposed on the outer side of the top of the base 1, a first motor 3 is disposed on the outer side of the top of the fixed base 2, a rotating shaft 4 is disposed on the outer side of the left portion of the first motor 3, a rotating box 5 is connected to the outer side of the left portion of the rotating shaft 4, a second motor 6 is disposed at the middle end of the inner side of the rotating box 5, a rotating disc 7 is disposed on the outer side of the top of the second motor 6, a suction disc 8 is disposed on the outer side of the top of the rotating disc 7, a chip module 9 is disposed on the outer side of the top of the suction disc 8, a clamping seat 10 is connected to the outer side surface of the chip module 9, a supporting seat 11 is disposed on the top of the left side of the base 1, a supporting plate 12 is disposed at the middle end of the left side of the supporting seat 11, a conveyor belt 13 is disposed on the outer side of the top of the supporting plate 12, and a lamp bead plate 14 is disposed on the top of the conveyor belt 13, the paster component 15 for pasting the lamp bead plate 14 is arranged at the middle end of the inner side of the supporting seat 11, the paster component 15 comprises a third motor 1501, a rotating plate 1502, air cylinders 1503, hand grippers 1504 and pushing seats 1505, the rotating plate 1502 is arranged on the outer side of the bottom of the third motor 1501, the air cylinders 1503 are arranged on two sides of the bottom of the rotating plate 1502, the hand grippers 1504 are arranged on the outer side of the bottom of the air cylinders 1503, the pushing seats 1505 are arranged at the middle end of the inner side of the hand grippers 1504, the rotating box 5 forms a rotating structure through a rotating shaft 4, the rotating box 5 is in threaded connection with the second motor 6, the paster module 9 is in adsorption connection with the suction cups 8, the suction cups 8 are in symmetrical distribution along the vertical central line of the rotating disc 7, the air cylinders 1503 are in symmetrical distribution along the vertical central line of the rotating plate 1502, the air cylinders 1503 and the hand grippers 1504 are in vertical distribution, the hand grippers 1504 are in clamping connection with the lamp bead plate 14, the hand grippers 1504 are fixedly connected with the pushing seats 1505, the paster module 9 to be pasted on the outer side of the top of the rotating disc 7, the sucking disc 8 on the top of the rotating disc 7 can adsorb and fix the chip mounting module 9, so that the chip mounting module 9 can be prevented from shaking in the chip mounting process, after the chip mounting module 9 is fixed, the air cylinder 1503 can work to drive the hand grip 1504 to move downwards, so that the hand grip 1504 can be close to the conveyor belt 13 and clamp the lamp bead plate 14 conveyed on the conveyor belt 13, after the lamp bead plate 14 is clamped, the third motor 1501 can drive the rotating plate 1502 to rotate, so that the hand grip 1504 can drive the lamp bead plate 14 to move to the top end of the chip mounting module 9, at the moment, the air cylinder 1503 works, so that the hand grip 1504 can drive the lamp bead plate 14 to be attached to the chip mounting module 9, the lamp bead plate 14 is arranged on the inner side of the clamping seat 10 to be fixed, after the lamp bead plate 14 is fixed, the pushing seat 1505 on the inner side of the hand grip can work, and after the pushing seat 1505 works, the front end pushing block can be pushed out, and is jointed with the lamp bead plate 14, through the pushing and pressing of the pushing seat 1505, the probability of falling off in the subsequent processing flow caused by unstable clamping between the lamp bead plate 14 and the clamping seat 10 can be reduced, which is beneficial to improving the processing stability of the equipment, after the fixing of a single lamp bead plate 14 is completed, the second motor 6 works to enable the rotating disc 7 to drive the paster module 9 to rotate, so that the equipment can place the lamp bead plate 14 on different sites of the paster module 9, two groups of cylinders 1503, grippers 1504 and the pushing seats 1505 are symmetrically distributed along the vertical central line of the rotating plate 1502, in the process of pasting one group, the other group can clamp the lamp bead plate 14 on the conveyor belt 13, after the pasting is finished, the positions of the two groups can drive the rotating plate 1502 to rotate through the third motor 1501 to exchange positions, so that the paster component 15 can simultaneously take materials and paste materials, this is advantageous for increasing the processing speed of the apparatus.

As shown in fig. 2, a cross bar 16 is disposed on the right side of the top of the supporting seat 11, a camera 17 is disposed on the outer side of the bottom of the cross bar 16, a receiving tray 18 is disposed at the middle end of the top of the base 1, the cross bar 16 and the camera 17 are vertically distributed, and the vertical center line of the camera 17 coincides with the vertical center line of the rotating tray 7, after the patch module 9 is applied with the patch, the rotating shaft 4 can drive the rotating box 5 to rotate through the first motor 3, so that the rotating tray 7 can drive the patch module 9 to rotate, and the patch module 9 faces one side of the receiving tray 18, if the bead plate 14 on the surface of the patch module 9 is unstable, the bead plate 14 will separate from the patch module 9 due to the attraction and fall on the surface of the receiving tray 18, after the first motor 3 drives the patch module 9 to reset, the camera 17 at the bottom of the cross bar 16 can shoot the patch module 9, through the shooting of camera 17, can detect the installation stability of lamp pearl board 14, this condition that can effectively avoid lamp pearl board 14 to install unstability takes place.

In summary, when the LED color patch module and the LED color patch device are used, according to the structure shown in fig. 1-4, the patch module 9 to be subjected to patch is firstly placed on the outer side of the top of the rotating disc 7, and the suction cup 8 on the top of the rotating disc 7 can adsorb and fix the patch module 9, so that the patch module 9 can be prevented from shaking in the patch process;

then after the fixing of the chip mounting module 9 is completed, the air cylinder 1503 works to drive the hand grip 1504 to move downwards, so that the hand grip 1504 can be close to the conveyor belt 13 and clamp the lamp bead plate 14 conveyed on the conveyor belt 13, after the clamping of the lamp bead plate 14 is completed, the third motor 1501 works to drive the rotating plate 1502 to rotate, so that the hand grip 1504 can drive the lamp bead plate 14 to move to the top end of the chip mounting module 9, at the moment, the air cylinder 1503 works to enable the hand grip 1504 to drive the lamp bead plate 14 to be attached to the chip mounting module 9, and the lamp bead plate 14 is arranged on the inner side of the clamping seat 10 to be fixed;

after the fixing of the lamp bead plate 14 is completed, the pushing seat 1505 on the inner side of the hand grip 1504 can work, after the pushing seat 1505 works, the front-end pushing block can be pushed out and attached to the lamp bead plate 14, through the pushing and pressing of the pushing seat 1505, the probability of falling off in the subsequent processing flow caused by unstable clamping between the lamp bead plate 14 and the clamping seat 10 can be reduced, the processing stability of the equipment can be improved, after the fixing of a single lamp bead plate 14 is completed, the rotating disc 7 can drive the patch module 9 to rotate through the working of the second motor 6, and therefore the equipment can place the lamp bead plate 14 on different positions of the patch module 9;

at last after the paster module 9 paster is accomplished, carry out work through first motor 3, enable axis of rotation 4 to drive and rotate case 5 and rotate, this makes rolling disc 7 can drive paster module 9 and rotate, and make paster module 9 towards flange 18 one side, if the fixed unstability of lamp pearl board 14 on paster module 9 surface, then lamp pearl board 14 can be because of gravitation effect and paster module 9 separation and fall on flange 18 surface, first motor 3 drives paster module 9 and resets the back, the camera 17 of 16 bottoms of horizontal pole can be shot paster module 9, shooting through camera 17, can detect lamp pearl board 14's installation stability, this can effectively avoid the unstable condition of lamp pearl board 14 installation to send out.

Claims

The LED color patch module and the LED color patch device comprise a base (1) and a patch component (15), and are characterized in that a fixed seat (2) is arranged on the outer side of the top of the base (1), a first motor (3) is arranged on the outer side of the top of the fixed seat (2), a rotating shaft (4) is arranged on the outer side of the left portion of the first motor (3), a rotating box (5) is connected to the outer side of the left portion of the rotating shaft (4), a second motor (6) is arranged at the middle end of the inner side of the rotating box (5), a rotating disc (7) is arranged on the outer side of the top of the second motor (6), a sucking disc (8) is arranged on the outer side of the top of the rotating disc (7), a patch module (9) is arranged on the outer side of the top of the sucking disc (8), a clamping seat (10) is connected to the surface of the outer side of the patch module (9), a supporting seat (11) is arranged on the top of the left side of the base (1), and a support plate (12) is arranged at the middle end of the left side of the support seat (11), a conveyor belt (13) is arranged on the outer side of the top of the support plate (12), a lamp bead plate (14) is arranged at the top of the conveyor belt (13), a patch component (15) for pasting the lamp bead plate (14) is arranged at the middle end of the inner side of the support seat (11), the patch component (15) comprises a third motor (1501), a rotating plate (1502), a cylinder (1503), a grab handle (1504) and a pushing seat (1505), the rotating plate (1502) is arranged on the outer side of the bottom of the third motor (1501), the cylinder (1503) is arranged on two sides of the bottom of the rotating plate (1502), the grab handle (1504) is arranged on the outer side of the bottom of the cylinder (1503), and the pushing seat (1505) is arranged at the middle end of the inner side of the grab handle (1504).
2. The LED color patch module and the LED color patch device according to claim 1, wherein the rotating box (5) forms a rotating structure through the rotating shaft (4), and the rotating box (5) is in threaded connection with the second motor (6).
3. The LED color patch module and the LED color patch device as claimed in claim 1, wherein the patch module (9) is connected with a suction cup (8) in a suction manner, and the suction cups (8) are symmetrically distributed along the vertical center line of the rotating disc (7).
4. The LED color paster module and the LED color paster device according to claim 1, wherein the air cylinders (1503) are symmetrically distributed along the vertical center line of the rotating plate (1502), and the air cylinders (1503) are vertically distributed with the hand grip (1504).
5. The LED color patch module and the LED color patch device as claimed in claim 1, wherein the handle (1504) is connected with the lamp bead plate (14) in a snap-fit manner, and the handle (1504) is fixedly connected with the pushing seat (1505).
6. The LED color patch module and the LED color patch device as claimed in claim 1, wherein a cross bar (16) is disposed at the top right side of the supporting base (11), a camera (17) is disposed at the bottom outer side of the cross bar (16), and a flange (18) is disposed at the top middle end of the base (1).
7. The LED color patch module and the LED color patch device according to claim 6, wherein the cross bar (16) and the camera (17) are vertically distributed, and a vertical center line of the camera (17) and a vertical center line of the rotating disc (7) are coincident with each other.