CN216356138U - Stator core support with cooling water channel - Google Patents
Stator core support with cooling water channel Download PDFInfo
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- CN216356138U CN216356138U CN202122854064.6U CN202122854064U CN216356138U CN 216356138 U CN216356138 U CN 216356138U CN 202122854064 U CN202122854064 U CN 202122854064U CN 216356138 U CN216356138 U CN 216356138U
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- 239000000498 cooling water Substances 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 214
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000013475 authorization Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及外转子电机装置技术领域,特别涉及一种带冷却水道的定子铁芯支架。The utility model relates to the technical field of outer rotor motor devices, in particular to a stator iron core bracket with cooling water channels.
背景技术Background technique
内转子电机的定子在电机的外侧,无论是风冷还是水冷,技术较为成熟。外转子电动滚筒正好与内转子电机相反,其定子位于电机的内部,轴两端固定,定子铁芯支架位于轴上。同时,外转子电动滚筒表面线速度较低,损耗较大的定子铁芯及绕组被转动部分所包围,散热困难。相对而言,无论是风冷还是水冷,设计均较为复杂,且现有散热技术不适宜外转子电动机。The stator of the inner rotor motor is on the outside of the motor, whether it is air-cooled or water-cooled, the technology is relatively mature. The outer rotor electric drum is just opposite to the inner rotor motor. The stator is located inside the motor, the two ends of the shaft are fixed, and the stator iron core bracket is located on the shaft. At the same time, the surface linear velocity of the outer rotor electric drum is low, and the stator iron core and winding with large loss are surrounded by the rotating part, which makes it difficult to dissipate heat. Relatively speaking, whether it is air-cooled or water-cooled, the design is more complicated, and the existing heat dissipation technology is not suitable for external rotor motors.
中国实用新型授权公告号为CN207652148U,授权公告日为2018.07.24,公开了一种定子铁芯支架,包括通过原材料拉伸而成的主支架体和副支架体,所述主支架体包括主支撑面和外圆周面,所述副支架体包括副支撑面和外定位部,所述主支架体和副支架体两者的内孔过盈配合安装在轴套外表面上,所述主支撑面和副支撑面沿径向由内而外向两侧倾斜,所述副支架体的外定位部抵持在主支架体的外圆周面端头部内表面处定位。本实用新型整体强度好,在使用同样材料的基础上通过优化结构大幅度提高了整体结构的承重性能,可以安装更大尺寸的定子铁芯进而可以承受更大功率的电机,减少了原材料,节约了成本,并且提高了同轴度同心度,尽可能消除了摆动的现象。上述专利虽然公开了一种定子铁芯支架结构,但是没有公开带冷却水道的技术特征。The Chinese utility model authorization announcement number is CN207652148U, and the authorization announcement date is 2018.07.24. A stator iron core bracket is disclosed, which includes a main bracket body and a sub bracket body that are stretched from raw materials, and the main bracket body includes a main support surface and outer circumferential surface, the auxiliary support body includes a auxiliary support surface and an outer positioning portion, the inner holes of the main support body and the auxiliary support body are installed on the outer surface of the shaft sleeve by interference fit, and the main support surface The auxiliary support surface and the auxiliary support surface are inclined from the inside to the outside in the radial direction, and the outer positioning portion of the auxiliary support body is positioned against the inner surface of the end head portion of the outer circumferential surface of the main support body. The utility model has good overall strength, greatly improves the load-bearing performance of the overall structure by optimizing the structure on the basis of using the same material, can install a larger-sized stator iron core and can bear a higher-power motor, reduces raw materials, saves money The cost is reduced, the concentricity of the coaxiality is improved, and the phenomenon of wobble is eliminated as much as possible. Although the above-mentioned patent discloses a stator core support structure, it does not disclose the technical feature of having a cooling water channel.
实用新型内容Utility model content
本实用新型目的是对现有技术方案进行的完善和改进,提供一种带冷却水道的定子铁芯支架,有效解决外转子电机冷却困难的问题,通过轴端面进水,经过定子铁芯支架中设置的轴向水道,对定子铁芯及绕组进行冷却。The purpose of the utility model is to perfect and improve the existing technical solutions, and to provide a stator iron core support with cooling water channels, which can effectively solve the problem of difficult cooling of the outer rotor motor. The axial water channel is provided to cool the stator core and winding.
为达到上述目的所采取的技术方案是:The technical solutions adopted to achieve the above objectives are:
一种带冷却水道的定子铁芯支架,安装在转轴外圆周,包括圆周布置的内水路结构,所述内水路结构与转轴之间通过幅板支撑连接,所述内水路结构的外周安装定子铁芯;所述转轴一端开设有进水通道和出水通道;所述内水路结构包括同轴环形设置的内水套和外水套,所述内水套和外水套的两端部均安装有端环,所述端环、内水套和外水套形成封闭的环形水路腔体,所述环形水路腔体上设有进水口和出水口,所述进水口和出水口均开设在内水套上,所述环形水路腔体内设有连通进水口与出水口的供水通道;所述进水通道的出水端通过进水管与进水口连接,所述出水通道的进水端通过出水管与出水口连接。A stator iron core support with cooling water channel is installed on the outer circumference of a rotating shaft, and includes a circumferentially arranged inner water channel structure, the inner water channel structure and the rotating shaft are connected by a web support, and the outer circumference of the inner water channel structure is installed with stator iron core; one end of the rotating shaft is provided with a water inlet channel and a water outlet channel; the inner water channel structure includes an inner water jacket and an outer water jacket arranged in a coaxial ring, and both ends of the inner water jacket and the outer water jacket are installed with An end ring, the end ring, the inner water jacket and the outer water jacket form a closed annular waterway cavity, the annular waterway cavity is provided with a water inlet and a water outlet, and both the water inlet and the water outlet are opened in the inner water The annular waterway cavity is provided with a water supply channel connecting the water inlet and the water outlet; the water outlet end of the water inlet channel is connected with the water inlet through the water inlet pipe, and the water inlet end of the water outlet channel is connected with the water outlet through the water outlet pipe. Nozzle connection.
进一步,所述转轴外圆周套设有轴套,所述幅板一端与轴套连接,所述幅板另一端与内水套连接。Further, a shaft sleeve is sleeved on the outer circumference of the rotating shaft, one end of the web is connected with the shaft sleeve, and the other end of the web is connected with the inner water jacket.
进一步,所述进水通道和出水通道均为L形,所述进水通道的竖直段连接进水管,所述出水通道的竖直段连接出水管,所述进水通道的竖直段与出水通道的竖直段相背设置。Further, the water inlet channel and the water outlet channel are both L-shaped, the vertical section of the water inlet channel is connected to the water inlet pipe, the vertical section of the water outlet channel is connected to the water outlet pipe, and the vertical section of the water inlet channel is connected to the water inlet pipe. The vertical sections of the water outlet channel are arranged opposite to each other.
进一步,所述幅板上设有多条加强筋。Further, the web is provided with a plurality of reinforcing ribs.
进一步,所述进水口和出水口沿内水路结构的径向相对设置。Further, the water inlet and the water outlet are arranged opposite to each other along the radial direction of the inner water channel structure.
进一步,所述环形水路腔体内设有分隔条、轴向挡水条和圆周向挡水条,所述分隔条沿环形水路腔体轴向安装且与两个端环连接,实现将进水口和出水口隔开,使得进水口和出水口通过供水通道连通;所述圆周向挡水条与轴向挡水条配合形成半圆周供水通道;所述轴向挡水条的一端与端环或者圆周向挡水条连接围合形成S形供水通道,所述半圆周供水通道与S形供水通道连通;所述进水口的冷却水通过半圆周供水通道、S形供水通道流至出水口。Further, the annular waterway cavity is provided with dividing strips, axial water retaining strips and circumferential water retaining strips, and the dividing strips are axially installed along the annular waterway cavity and are connected with the two end rings to realize the connection between the water inlet and the circumferential water retaining strip. The water outlet is separated so that the water inlet and the water outlet are communicated through the water supply channel; the circumferential water retaining strip cooperates with the axial water retaining strip to form a semicircular water supply channel; one end of the axial water retaining strip is connected to the end ring or the circumference The water retaining strip is connected and enclosed to form an S-shaped water supply channel, and the semicircular water supply channel is communicated with the S-shaped water supply channel; the cooling water of the water inlet flows to the water outlet through the semicircular water supply channel and the S-shaped water supply channel.
本实用新型所具有的有益效果为:The beneficial effects that the utility model has are:
本实用新型为一种带冷却水道的定子铁芯支架,用于外转子电动机,通过转轴的端面进水,经过定子铁芯支架上设置的内水路结构对定子铁芯及定子绕组进行热量交换实现冷却效果,结构简单,散热效果好,能有效解决了外转子电动滚筒冷却困难的问题,有利于提高电机的转矩/功率密度。The utility model relates to a stator iron core bracket with cooling water channels, which is used for an outer rotor motor. Water enters through the end face of the rotating shaft, and the inner water channel structure arranged on the stator iron core bracket conducts heat exchange to the stator iron core and the stator winding to realize the realization of heat exchange. The cooling effect has the advantages of simple structure and good heat dissipation effect, which can effectively solve the problem of difficult cooling of the outer rotor electric drum, and is beneficial to improve the torque/power density of the motor.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的内水路结构展开示意图。FIG. 2 is a schematic diagram showing the development of the internal waterway structure of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型进一步描述。The present utility model will be further described below in conjunction with the accompanying drawings.
如图1-2所示,一种带冷却水道的定子铁芯支架,安装在转轴1外圆周,包括圆周布置的内水路结构8,所述内水路结构8与转轴1之间通过幅板5支撑连接,所述内水路结构8的外周安装定子铁芯12;所述转轴1一端开设有进水通道101和出水通道102;As shown in Figures 1-2, a stator core support with cooling water channels, installed on the outer circumference of the rotating shaft 1, includes a circumferentially arranged inner water channel structure 8, and the inner water channel structure 8 and the rotating shaft 1 pass through the web 5 Support connection, the outer circumference of the inner water channel structure 8 is installed with a
如图1-2所示,所述内水路结构8包括同轴环形设置的内水套6和外水套4,所述内水套6和外水套4的两端部均安装有端环3,所述端环3、内水套6和外水套4形成封闭的环形水路腔体,所述环形水路腔体上设有进水口14和出水口15,所述进水口14和出水口15均开设在内水套6上,所述环形水路腔体内设有连通进水口14与出水口15的供水通道;所述进水通道101的出水端通过进水管2与进水口14连接,所述出水通道102的进水端通过出水管18与出水口15连接。As shown in FIG. 1-2 , the inner water channel structure 8 includes an inner water jacket 6 and an outer water jacket 4 arranged in a coaxial ring, and end rings are installed at both ends of the inner water jacket 6 and the outer water jacket 4 3. The
如图1-2所示,为了实现内水路结构8与转轴1的连接,本实施例中,所述转轴1外圆周套设有轴套7,所述幅板5一端与轴套7连接,所述幅板5另一端与内水套6连接。为了保证幅板5的连接强度,所述幅板5上设有多条加强筋。As shown in Figures 1-2, in order to realize the connection between the inner waterway structure 8 and the rotating shaft 1, in this embodiment, a shaft sleeve 7 is sleeved on the outer circumference of the rotating shaft 1, and one end of the web 5 is connected with the shaft sleeve 7, The other end of the web 5 is connected to the inner water jacket 6 . In order to ensure the connection strength of the web 5 , a plurality of reinforcing ribs are provided on the web 5 .
如图1-2所示,为了便于连接内水路结构8,所述进水通道101和出水通道102均为L形,所述进水通道101的竖直段连接进水管2,所述出水通道102的竖直段连接出水管18,所述进水通道101的竖直段与出水通道102的竖直段相背设置。所述出水通道102的水平段和所述进水通道101的水平段均沿转轴1的轴向设置,所述出水通道102的竖直段和所述进水通道101的竖直段均沿转轴1的径向设置。所述出水通道102的竖直段和所述进水通道101的竖直段均避开轴套7设置。As shown in FIG. 1-2, in order to facilitate the connection of the inner waterway structure 8, the
如图1-2所示,为了方便与进水通道101和出水通道102进行连通,本实施例中,所述进水口14和出水口15沿内水路结构8的径向相对设置。As shown in FIGS. 1-2 , in order to facilitate communication with the
如图1-2所示,为了使得转轴1进水通道101进入的水可以实现对定子铁芯12和定子绕组13进行冷却,本实施例中,所述环形水路腔体内设有分隔条10、轴向挡水条9和圆周向挡水条11,所述分隔条10沿环形水路腔体轴向安装且与两个端环3连接,实现将进水口14和出水口15隔开,使得进水口14和出水口15通过供水通道连通,所述圆周向挡水条11与轴向挡水条9配合形成半圆周供水通道16,所述轴向挡水条9的一端与端环3或者圆周向挡水条11连接围合形成S形供水通道17,所述半圆周供水通道16与S形供水通道17连通;所述进水口14的水通过半圆周供水通道16、S形供水通道17流至出水口15。As shown in FIG. 1-2, in order to allow the water entering the
本实用新型的工作过程为:The working process of the utility model is:
冷却水从转轴1端部的进水通道101进入,冷却水通过进水管2进入进水口14,进入的冷却水分别通过半圆周供水通道16、S形供水通道17,在流通过程中与定子铁芯12和定子绕组13进行热交换,实现对定子铁芯12和定子绕组13的冷却作用,热交换后的水通过出水口15经出水管18进入出水通道102流出,整个过程中,通过冷却水的流通实现了与定子铁芯12、定子绕组13的热量交换,完成了对定子铁芯12和定子绕组13的冷却作用。The cooling water enters from the
本实用新型为一种带冷却水道的定子铁芯支架,用于外转子电动机,通过转轴1的端面进水,经过定子铁芯12支架上设置的内水路结构8对定子铁芯12及定子绕组13进行热量交换实现冷却效果,结构简单,散热效果好,能有效解决了外转子电动滚筒冷却困难的问题,有利于提高电机的转矩/功率密度。The utility model is a stator iron core bracket with cooling water channels, which is used for an outer rotor motor. 13. The cooling effect is realized by heat exchange, the structure is simple, and the heat dissipation effect is good, which can effectively solve the problem of difficult cooling of the outer rotor electric drum, and is beneficial to improve the torque/power density of the motor.
本实施例并非对本实用新型的形状、材料、结构等作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的保护范围。This embodiment does not limit the shape, material, structure, etc. of the present invention in any form, and any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the technology of the present invention. The scope of protection of the program.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements to some of the technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the embodiments of the present invention. and range.
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