CN216350387U - Cable broken wire detection device - Google Patents
Cable broken wire detection device Download PDFInfo
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- CN216350387U CN216350387U CN202122473081.5U CN202122473081U CN216350387U CN 216350387 U CN216350387 U CN 216350387U CN 202122473081 U CN202122473081 U CN 202122473081U CN 216350387 U CN216350387 U CN 216350387U
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- seat
- plate
- supporting seat
- detection device
- laser sensor
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Abstract
The utility model discloses a cable broken wire detection device, which relates to the technical field of cable production detection equipment and comprises a mounting seat, wherein a supporting seat is arranged on the mounting seat, a laser sensor is fixedly arranged on the supporting seat, a data transmission module electrically connected with the laser sensor is also fixedly arranged on the supporting seat, a detection plate matched with the laser sensor is hinged to the lower part of the supporting seat, an elastic part is fixedly connected between the detection plate and the supporting seat, and a limiting ring for a metal wire to pass through is arranged at the end part of the detection plate. The utility model provides a cable broken wire detection device which is convenient to use, is suitable for various specifications and performs broken wire detection through the cooperation of an elastically arranged detection plate and a laser sensor.
Description
Technical Field
The utility model relates to the technical field of cable production detection equipment, in particular to a cable broken wire detection device.
Background
The stranding machine is a stranding mechanical device which can be widely applied to various soft/hard conductor wires, so that a plurality of single conductors are twisted into one strand to meet the process requirements of wires. The stranding machine can be generally classified into a single stranding machine, a pair stranding machine, a high-speed stranding machine, a back stranding machine, a cage stranding machine, a frame stranding machine, a tubular stranding machine, a disc stranding machine, and the like according to a stranding method.
The utility model discloses a chinese utility model patent that current grant bulletin number is CN214175774U discloses a frame stranding machine for cable processing, comprising a base plate, still include cable frame stranding machine, cable frame stranding machine is through two limit support mountings on the bottom plate, be close to and install gear motor on left mounting bracket in two limit supports, gear motor is connected with cable frame stranding machine, cable frame stranding machine is connected with the capstan, a plurality of through wires holes and a plurality of square holes have been seted up on the capstan, catch tray and clamp plate are all connected through the square pole to a plurality of square holes, all be connected with the spring between a plurality of catch trays and the capstan, a plurality of square poles all are connected with the depression bar, be connected with the pressure spring between clamp plate and the depression bar, the inclined hole has been seted up on the depression bar, be provided with the tight device in the inclined hole, the bottom plate is installed through the receipts roller frame and is collected roller and power track device, power track device installs the wire piece, install cutting device on the wire piece.
By adopting the technical scheme, the frame-type stranding machine is used for stranding the cables, but in the actual use process, the stranding traction force is larger due to the higher equipment rotating speed in the winding process of the stranding machine, and when the tensile strength of the metal wire is slightly poor, the wire breakage is easy to occur; and once the broken wire continues to be produced, the cable is scrapped, so that the broken wire monitoring operation is required by workers, but the workload of manual operation is large.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a cable broken wire detection device, which utilizes an elastically arranged detection plate and a limit ring to be abutted against a metal wire and is matched with a laser sensor for detection, so that broken wire detection is carried out, a stranding machine is controlled to stop through a control assembly, and automatic detection operation of broken wires is realized.
The technical purpose of the utility model is realized by the following technical scheme:
the utility model provides a broken cable wire detection device, includes the mount pad, be provided with the supporting seat on the mount pad, the fixed laser sensor that is provided with on the supporting seat, still the fixed data transmission module who is connected with the laser sensor electricity that is provided with on the supporting seat, the articulated pick-up plate that is provided with laser sensor complex of supporting seat lower part, fixedly connected with elastic component between pick-up plate and the supporting seat, the pick-up plate tip is provided with the spacing ring that supplies the wire to pass.
By adopting the technical scheme, when the detection device is used, the mounting seat is fixedly arranged in the frame type wire stranding machine, the metal wire to be detected penetrates through the limiting ring, and the metal wire drives the detection plate to turn over for a certain angle, so that the detection plate is separated from the transmitting end of the laser sensor; when the metal wire is broken, the metal wire can lose traction force to lead the detection plate to overturn towards the laser sensor under the action of the elastic piece, the laser sensor is further shielded, the laser sensor sends a wire breaking signal to the controller of the stranding machine through the data transmission module, and the controller gives an alarm signal and controls the stranding machine to stop, so that the real-time detection of the broken wire is realized, and the labor intensity of workers is effectively reduced.
The utility model is further configured to: the mounting seat is hinged with a turnover seat, the mounting seat is provided with an adjusting assembly for adjusting the turnover angle of the turnover seat, and the supporting seat is arranged on the turnover seat.
Through adopting above-mentioned technical scheme, during the use, can be according to the cable of different specifications or the wire of different functioning speed and range of beating, the rotation angle of adjustment upset seat to prevent to lead to the pick-up plate to shelter from laser sensor because of the range of beating of wire is too big and cause the erroneous judgement, thereby effectively improve the reliability that the device used.
The utility model is further configured to: the adjusting assembly comprises an arc plate fixedly arranged at the end part of the turnover seat, an arc groove matched with the arc plate in an inserting mode is formed in the mounting seat, and an adjusting bolt matched with the arc plate in an abutting mode is connected to the mounting seat in a threaded mode.
Through adopting above-mentioned technical scheme, when needs adjustment upset seat angle, only need the pine take off adjusting bolt to drive the upset seat and rotate around its pin joint, later screw adjusting bolt can.
The utility model is further configured to: the supporting seat is rotatably arranged on the overturning seat, and the lower part of the supporting seat is in threaded connection with a locking bolt matched with the overturning seat in a locking manner.
Through adopting above-mentioned technical scheme, rotate the supporting seat that sets up, can carry out the adjustment of angle according to the mounted position of difference to give the suitability that can further improve the device.
The utility model is further configured to: and the limiting ring is fixedly provided with a locking column, and the detection plate is formed with a screw hole in threaded fit with the locking column.
Through adopting above-mentioned technical scheme, utilize the detachable spacing ring, conveniently change it when the spacing ring wearing and tearing, improve the convenience that the device used.
The utility model is further configured to: an opening for metal wires to enter is formed in the limiting ring, a limiting plate is hinged to the opening, and a lock catch is fixedly connected between the limiting plate and the limiting ring.
Through adopting above-mentioned technical scheme, utilize the setting of opening and limiting plate, make things convenient for wearing to establish the operation of wire, improve the convenience that the device used.
The utility model is further configured to: and smooth layers are fixedly arranged at the limiting ring and the limiting plate.
Through adopting above-mentioned technical scheme, the smooth layer can effectively reduce frictional force to improve the reliability that the device used.
The utility model is further configured to: a slot is formed in the mounting seat, and a magnetic suction base is fixedly arranged in the slot.
Through adopting above-mentioned technical scheme, utilize magnetism to inhale the base cooperation, realize the quick fixed of mount pad, improve the convenience that the device used.
In conclusion, the beneficial technical effects of the utility model are as follows:
(1) the detection plate and the limiting ring which are elastically arranged are abutted against the metal wire and matched with the laser sensor for detection, so that the wire breakage detection is carried out, the control assembly controls the stranding machine to stop, and the automatic detection operation of the wire breakage is realized;
(2) the laser sensor is adjusted by the aid of the overturning seat and the rotatably arranged supporting seat, so that the laser sensor can adapt to different installation positions, and the use applicability of the device is improved;
(3) the opening and the limiting plate arranged on the limiting ring are utilized, so that the worker can conveniently wear the metal wire, and the use convenience of the device is improved.
Drawings
FIG. 1 is an axial schematic view of the overall structure of one embodiment of the present invention;
FIG. 2 is an axial view of a support base portion of an embodiment of the present invention showing the positional connection of various components of the support base;
fig. 3 is an axial view of a stop collar portion according to an embodiment of the utility model, showing the positional connection of the components on the stop collar.
Reference numerals: 1. a mounting seat; 2. a slot; 3. a magnetic base; 4. a turning seat; 5. an arc-shaped plate; 6. an arc-shaped slot; 7. adjusting the bolt; 8. a supporting seat; 9. locking the bolt; 10. a laser sensor; 11. a data transmission module; 12. detecting a plate; 13. an elastic member; 14. a screw hole; 15. a limiting ring; 16. a locking post; 17. an opening; 18. a limiting plate; 19. locking; 20. and (4) a smooth layer.
Detailed Description
The present invention will now be described more fully hereinafter with reference to the accompanying examples.
Referring to the attached drawing 1, the cable broken wire detection device comprises a mounting seat 1, wherein the mounting seat 1 is of a cuboid structure, a slot 2 is formed in one side of the mounting seat 1 in the length direction, and a magnetic suction base 3 is fixedly arranged in the slot 2; the upper part of the mounting seat 1 is hinged with a turnover seat 4, and the mounting seat 1 is provided with an adjusting component for adjusting the turnover angle of the turnover seat 4; the adjusting part comprises an arc plate 5 fixedly arranged at the end part of the turnover seat 4, an arc groove 6 matched with the arc plate 5 in a splicing manner is formed on the mounting seat 1, and an adjusting bolt 7 matched with the arc plate 5 in a butt joint manner is connected to the mounting seat 1 through threads.
Referring to the attached figure 2, the upper part of the overturning seat 4 is rotatably provided with a supporting seat 8, and the lower part of the supporting seat 8 is in threaded connection with a locking bolt 9 which is in locking fit with the overturning seat 4; a laser sensor 10 is fixedly arranged on the supporting seat 8, and a data transmission module 11 electrically connected with the laser sensor 10 is also fixedly arranged on the supporting seat 8, wherein the data transmission module 11 can be a Bluetooth module and can be arranged in a controller of the stranding machine for data transmission; the lower part of the supporting seat 8 is hinged with a detection plate 12 matched with the laser sensor 10, an elastic part 13 is fixedly connected between the detection plate 12 and the supporting seat 8, and the elastic part 13 can be made of a spring; when the detection plate 12 is in the reset state, the detection plate 12 may shield the laser sensor 10.
Referring to fig. 2 and 3, a screw hole 14 is formed at one end of the detection plate 12 away from the hinge point, a limit ring 15 for a metal wire to pass through is arranged at the end part of the detection plate 12, and a locking column 16 in threaded connection with the screw hole 14 is fixedly arranged on the limit ring 15; offer the opening 17 that supplies the wire to get into on the spacing ring 15, spacing ring 15 is articulated to be provided with limiting plate 18 corresponding its opening 17 department, fixedly connected with hasp 19 between limiting plate 18 and the spacing ring 15, and spacing ring 15 and the equal fixed smooth layer 20 that is provided with of limiting plate 18 inner wall, and wherein smooth layer 20 can ceramic layer or polyethylene layer. The smooth layer 20 is used for effectively reducing the friction force between the metal wire and the limiting plate 18, and the use reliability of the device is effectively ensured.
The working principle of the embodiment is as follows: when the detection device is used, the mounting seat 1 is fixedly arranged in the frame type wire stranding machine, a metal wire to be detected penetrates through the limiting ring 15, and the metal wire drives the detection plate 12 to turn over for a certain angle, so that the detection plate 12 is separated from the transmitting end of the laser sensor 10; when the metal wire is broken, the metal wire loses traction force to cause the detection plate 12 to turn over towards the laser sensor 10 under the action of the elastic piece 13, the laser sensor 10 is further shielded, the laser sensor 10 sends a wire breaking signal to a controller of the wire twisting machine through the data transmission module 11, and the controller gives an alarm signal and controls the wire twisting machine to stop, so that real-time detection of the broken wire is achieved, and labor intensity of workers is effectively reduced.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered by the protection scope of the utility model.
Claims (8)
1. The utility model provides a disconnected silk detection device of cable, includes mount pad (1), its characterized in that: be provided with supporting seat (8) on mount pad (1), fixed laser sensor (10) that is provided with on supporting seat (8), still fixed data transmission module (11) of being connected with laser sensor (10) electricity that are provided with on supporting seat (8), articulated being provided with in supporting seat (8) lower part and laser sensor (10) complex pick-up plate (12), fixed connection elastic component (13) between pick-up plate (12) and supporting seat (8), pick-up plate (12) tip is provided with spacing ring (15) that supply the wire to pass.
2. A cable breakage detection device as claimed in claim 1, wherein: the mounting seat (1) is hinged to be provided with a turning seat (4), the mounting seat (1) is provided with an adjusting assembly used for adjusting the turning angle of the turning seat (4), and the supporting seat (8) is arranged on the turning seat (4).
3. A cable breakage detection device as claimed in claim 2, wherein: the adjusting part comprises an arc plate (5) fixedly arranged at the end part of the turnover seat (4), an arc groove (6) matched with the arc plate (5) in an inserting mode is formed in the mounting seat (1), and an adjusting bolt (7) matched with the arc plate (5) in an abutting mode is connected to the mounting seat (1) through threads.
4. A cable breakage detection device as claimed in claim 2, wherein: the supporting seat (8) is rotatably arranged on the overturning seat (4), and the lower part of the supporting seat (8) is in threaded connection with a locking bolt (9) which is in locking fit with the overturning seat (4).
5. A cable breakage detection device as claimed in claim 1, wherein: and a locking column (16) is fixedly arranged on the limiting ring (15), and a screw hole (14) in threaded fit with the locking column (16) is formed in the detection plate (12).
6. A cable breakage detection device as claimed in claim 5, wherein: an opening (17) for metal wires to enter is formed in the limiting ring (15), a limiting plate (18) is hinged to the opening (17), and a lock catch (19) is fixedly connected between the limiting plate (18) and the limiting ring (15).
7. A cable breakage detection device as claimed in claim 6, wherein: and smooth layers (20) are fixedly arranged on the inner walls of the limiting ring (15) and the limiting plate (18).
8. A cable breakage detection device as claimed in claim 1, wherein: a slot (2) is formed in the mounting seat (1), and a magnetic suction base (3) is fixedly arranged in the slot (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122473081.5U CN216350387U (en) | 2021-10-13 | 2021-10-13 | Cable broken wire detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122473081.5U CN216350387U (en) | 2021-10-13 | 2021-10-13 | Cable broken wire detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216350387U true CN216350387U (en) | 2022-04-19 |
Family
ID=81176590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122473081.5U Active CN216350387U (en) | 2021-10-13 | 2021-10-13 | Cable broken wire detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216350387U (en) |
-
2021
- 2021-10-13 CN CN202122473081.5U patent/CN216350387U/en active Active
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