CN216329486U - Automatic scraping detection equipment for vulcanizing machine template - Google Patents
Automatic scraping detection equipment for vulcanizing machine template Download PDFInfo
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- CN216329486U CN216329486U CN202122832415.3U CN202122832415U CN216329486U CN 216329486 U CN216329486 U CN 216329486U CN 202122832415 U CN202122832415 U CN 202122832415U CN 216329486 U CN216329486 U CN 216329486U
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Abstract
The utility model discloses automatic scraping detection equipment for a vulcanizing machine template, which comprises a rack, a controller, a template clamp device, a scraping device and a detection device, wherein the controller is used for controlling the template clamp device to automatically scrape the material; the controller is arranged on the frame; the template clamp device can rotate around itself and is movably arranged on the frame back and forth; the scraping device is movably arranged on the frame back and forth and is positioned right above the template clamp device; the detection device is arranged on the frame and positioned beside the scraping device. The template clamp can rotate around the template clamp and is movably arranged on the rack back and forth, and the scraping device is movably arranged on the rack back and forth and is positioned right above the template clamp, so that the labor intensity is greatly reduced, the automation degree of the processing technology is improved, and the requirement of mass production of products can be met; and cooperate detection device to set up in the frame and lie in scraping the material device side by for can also in time detect the product and the template of processing after scraping the material and accomplishing, effectively promote the qualification rate of product.
Description
Technical Field
The utility model relates to the technology of the processing field of vulcanized products, in particular to automatic scraping detection equipment for a vulcanizing machine template.
Background
The vulcanizer is a machine for vulcanizing various rubber and plastics, and has the functions of timing mould locking, automatic pressure supplementing, automatic temperature control, automatic timing, time-up alarm and the like. The vulcanizing machine adopts three modes of electric heating, steam heating and heat conducting oil heating, and a plurality of procedures such as feeding, template taking out, material scraping and the like are generally carried out in the processing process of the vulcanizing machine.
The mode of manual work is adopted in the current vulcanization product course of working more, especially scrape the material process, the mode of artifical material of scraping is not only intensity of labour big, degree of automation is low, and the efficiency of artifical material of scraping is also not high, can't satisfy mass production's demand, scrape in addition and can't detect product and template in the template after accomplishing, lead to the outflow of unqualified product, and the template of damage is not timely discover also can influence the processing of next product, consequently, it solves above-mentioned problem to be necessary to study a new technical scheme.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention is directed to the defects in the prior art, and a main object of the present invention is to provide an automatic scraping detection apparatus for a mold plate of a vulcanizing machine, which can effectively solve the problems that the existing scraping method for the mold plate of the vulcanizing machine has a high labor intensity, a low automation degree, and is not suitable for mass production and cannot perform detection.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an automatic scraping detection device for a vulcanizer template comprises a rack, a controller, a template clamp device, a scraping device and a detection device; the controller is arranged on the frame; the template clamp device can rotate around the template clamp device and is movably arranged on the rack back and forth, and the template clamp device is connected with the controller; the scraping device is movably arranged on the rack back and forth and is positioned right above the template clamp device, and the scraping device is connected with the controller; the detection device is arranged on the rack and positioned beside the scraping device, and the detection device is connected with the controller.
Preferably, a hood is arranged on the frame, a hood enclosure is formed to have an accommodating cavity, and the controller is arranged on the outer side wall of the hood; the template fixture device, the scraping device and the detection device are all positioned in the accommodating cavity.
As a preferred scheme, the template clamp device comprises a movable frame, a first driving mechanism, a template clamp and a second driving mechanism; the movable frame can be transversely and movably arranged on the frame back and forth; the first driving mechanism is arranged on the rack and drives the movable frame to transversely move back and forth, and the first driving mechanism is connected with the controller; the template clamp can be arranged on the movable frame in a reciprocating rotating manner and can transversely move back and forth along with the movable frame; the second driving mechanism is arranged on the movable frame and drives the template fixture to rotate back and forth, and the second driving mechanism is connected with the controller.
As a preferred scheme, a sliding rail extending transversely is arranged on the rack, a sliding foot matched with the sliding rail is arranged at the lower end of the movable frame, and the first driving mechanism is arranged on the sliding rail and drives the movable frame to move back and forth transversely along the sliding rail through the matching of the sliding foot and the sliding rail.
As a preferred scheme, the front end and the rear end of the template clamp are respectively provided with a rotating shaft, and the rotating shafts are rotatably arranged on the movable frame; the output end of the second driving mechanism is connected with one of the rotating shafts and drives the template clamp to rotate back and forth.
As a preferred scheme, the movable frame is further provided with a positioning device, the positioning device comprises a positioning frame, a positioning raised head and a positioning driving mechanism, the positioning frame is arranged on the movable frame, the positioning raised head is movably arranged on the positioning frame back and forth, the positioning driving mechanism is arranged on the positioning frame and drives the positioning raised head to move back and forth, the positioning driving mechanism is connected with a controller, and the left end and the right end of the template clamp are respectively provided with a positioning groove matched with the positioning raised head.
As a preferred scheme, a fixing device is further arranged on the template clamp; the fixing device comprises a fixing frame, a fixing head and a fixing driving mechanism; the fixing frame is arranged beside the template fixture, the fixing head is arranged on the fixing frame and moves back and forth right above the template fixture, the fixing driving mechanism is arranged on the fixing frame and drives the fixing head to move back and forth, and the fixing driving mechanism is connected with the controller.
As a preferred scheme, the scraping device comprises a movable plate, a third driving mechanism and a shoveling head; the movable plate can be longitudinally movably arranged on the rack back and forth, the third driving mechanism is arranged on the rack and drives the movable plate to move back and forth, the third driving mechanism is connected with the controller, the shoveling head is arranged on the movable plate and moves back and forth along with the movable plate, the shoveling head is an ultrasonic shoveling knife and comprises an ultrasonic device and a knife head, one end of the ultrasonic device is connected with the controller, and the other end of the ultrasonic device is connected with the knife head.
As a preferred scheme, the detection device comprises a detection frame, a fourth driving mechanism, a CCD lens and a light source; the detection frame can be longitudinally movably arranged on the machine frame back and forth, the fourth driving mechanism is arranged on the machine frame and drives the detection frame to longitudinally move back and forth, the CCD lens is arranged on the detection frame and longitudinally moves back and forth along with the detection frame, the light source is arranged on the machine frame and is positioned beside the scraping device, the number of the light sources is two, the light source positioned above the light source is provided with a light transmission part, and the CCD lens is arranged right above the light transmission part in the light source above the light source.
As a preferred scheme, the detection frame is also provided with a material removing mechanism; the material removing mechanism comprises a fifth driving mechanism and a material removing needle head used for removing unqualified products, the fifth driving mechanism is arranged at the lower end of the detection frame, and the material removing needle head is arranged at the output end of the fifth driving mechanism and is driven by the fifth driving mechanism to vertically move back and forth.
Compared with the prior art, the utility model has obvious advantages and beneficial effects, and specifically, the technical scheme includes that:
the template clamp can rotate around the template clamp and is movably arranged on the rack back and forth, the scraping device is movably arranged on the rack back and forth and is positioned right above the template clamp, the template clamp and the scraping device are matched to realize the process of automatically overturning and scraping the template, the labor intensity is greatly reduced, the automation degree of the processing technology is improved, the production efficiency is greatly improved, and the requirement of mass production of products can be met; and cooperate detection device to set up in the frame and lie in scraping the material device side by for can also in time detect the product and the template of processing after scraping the material and accomplishing, prevent that the defective products from flowing, can also avoid the template of damage to influence the processing of next product simultaneously, effectively promoted the qualification rate of product.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 2 is a partial assembly view of the preferred embodiment of the present invention;
FIG. 3 is a partial assembly view from another perspective of the preferred embodiment of the present invention;
FIG. 4 is another partial assembly view of the preferred embodiment of the present invention;
FIG. 5 is a perspective view of a template clamping device according to a preferred embodiment of the present invention.
The attached drawings indicate the following:
10. frame 101, accommodation chamber
11. Hood 12, slide rail
20. Controller 30 and template clamp device
301. Positioning groove 31 and movable frame
311. Runner 32, first drive mechanism
33. Template clamp 331, rotation axis
34. Second drive mechanism 35, positioning device
351. Positioning frame 352, positioning raised head
353. Positioning drive mechanism 36 and fixing device
361. Fixing frame 362 and fixing head
363. Fixed driving mechanism 40 and scraping device
41. Moving plate 42 and third driving mechanism
43. Shovel stub bar 431, supersound device
432. Tool bit 50 and detection device
51. Detecting frame 52 and fourth driving mechanism
53. CCD lens 54, light source
541. Light transmission portion 542 and protective cover
55. Taking mechanism 551 and fifth driving mechanism
552. A material removing needle 60 and a template.
Detailed Description
Referring to fig. 1 to 5, a specific structure of a preferred embodiment of the present invention is shown, which includes a frame 10, a controller 20, a template clamping device 30, a scraping device 40, and a detecting device 50.
The controller 20 is arranged on the frame 10; in this embodiment, a hood 11 is disposed on the frame 10, the hood 11 is configured to have a receiving cavity 101, and the controller 20 is disposed on the outer side wall of the hood 11; the template clamp device 30, the scraping device 40 and the detection device 50 are all positioned in the accommodating cavity 101; the frame 10 is provided with a slide rail 12 extending transversely.
The template clamp device 30 can rotate around itself and is movably arranged on the frame 10 back and forth, and the template clamp device 30 is connected with the controller 20; in this embodiment, the template chuck apparatus 30 includes a movable frame 31, a first driving mechanism 32, a template chuck 33, and a second driving mechanism 34; the movable frame 31 is movably arranged on the frame 10 in a transverse direction back and forth; the first driving mechanism 32 is arranged on the frame 10 and drives the movable frame 31 to transversely move back and forth, and the first driving mechanism 32 is connected with the controller 20; the template clamp 33 is arranged on the movable frame 31 in a reciprocating rotation way and moves back and forth along with the movable frame 31 in a transverse direction; the second driving mechanism 34 is arranged on the movable frame 31 and drives the template clamp 33 to rotate back and forth, and the second driving mechanism 34 is connected with the controller 20; the lower end of the movable frame 31 is provided with a sliding foot 311 matched with the sliding rail 12, the first driving mechanism 32 is arranged on the sliding rail 12 and drives the movable frame 31 to transversely move back and forth along the sliding rail 12 through the matching of the sliding foot 311 and the sliding rail 11; the front end and the rear end of the template clamp 33 are respectively provided with a rotating shaft 331, and the rotating shafts 331 are rotatably arranged on the movable frame 31; the output end of the second driving mechanism 34 is connected to one of the rotating shafts 331 and drives the template chuck 33 to rotate back and forth.
The movable frame 31 is further provided with a positioning device 35, the positioning device 35 comprises a positioning frame 351, a positioning raised head 352 and a positioning driving mechanism 353, the positioning frame 351 is arranged on the movable frame 31, the positioning raised head 352 is movably arranged on the positioning frame 351 back and forth, the positioning driving mechanism 353 is arranged on the positioning frame 351 and drives the positioning raised head 352 to move back and forth, the positioning driving mechanism 353 is connected with the controller 20, and the left end and the right end of the template clamp 33 are respectively provided with a positioning groove 301 matched with the positioning raised head 352; the template clamp 33 is also provided with a fixing device 36; the fixing device 36 includes a fixing frame 361, a fixing head 362 and a fixing driving mechanism 363; the fixing frame 361 is disposed beside the template fixture 33, the fixing head 362 is disposed on the fixing frame 361 and moves back and forth over the template fixture 33, the fixing driving mechanism 363 is disposed on the fixing frame 361 and drives the fixing head 362 to move back and forth, the fixing driving mechanism 363 is connected to the controller 20, wherein the two fixing devices 36 are disposed symmetrically.
The scraping device 40 is movably arranged on the frame 10 back and forth and is positioned right above the template clamp 30 device, and the scraping device 40 is connected with the controller 20; in this embodiment, the scraping device 40 includes a movable plate 41, a third driving mechanism 42 and a shoveling head 43; the movable plate 41 is longitudinally movably arranged on the frame 10 back and forth, the third driving mechanism 42 is arranged on the frame 10 and drives the movable plate 41 to move back and forth, the third driving mechanism 42 is connected with the controller 20, the shoveling head 43 is arranged on the movable plate 41 and moves back and forth along with the movable plate 41, wherein the shoveling head 43 is an ultrasonic shoveling knife, the shoveling head 43 comprises an ultrasonic device 431 and a knife head 432, one end of the ultrasonic device 431 is connected with the controller 20, and the other end of the ultrasonic device 431 is connected with the knife head 432.
The detection device 50 is arranged on the frame 10 and beside the scraping device 40, and the detection device 50 is connected with the controller 20; in this embodiment, the detecting device 50 includes a detecting frame 51, a fourth driving mechanism 52, a CCD lens 53 and a light source 54; the detecting frame 51 is arranged on the frame 10 in a longitudinally reciprocating manner, the fourth driving mechanism 52 is arranged on the frame 10 and drives the detecting frame 51 to longitudinally reciprocate, the CCD lens 53 is arranged on the detecting frame 51 and longitudinally reciprocates along with the detecting frame 51, the light source 54 is arranged on the frame 10 and is positioned at the side of the material hanging device 40, wherein the light sources 54 are arranged up and down, the light source 54 is connected with the controller 20, a light-transmitting part 541 is arranged in the light source 54 positioned above, the CCD lens 53 is arranged right above the light-transmitting part 541 in the light source 54 above, and a protective cover 542 is arranged right above the light source 54 below; the detection frame 51 is also provided with a material removing mechanism 55; the material removing mechanism 55 comprises a fifth driving mechanism 551 and a material removing needle 552 for removing unqualified products, the fifth driving mechanism 551 is arranged at the lower end of the detection frame 51, and the material removing needle 552 is arranged at the output end of the fifth driving mechanism 551 and is driven by the fifth driving mechanism 551 to move back and forth vertically.
Detailed description the working principle of the present embodiment is as follows:
during operation, firstly, an injection molded vulcanizer template 60 is placed on the template fixture 33 through an external robot, and the template 60 is fixed through the fixing device 36, after the fixation, the positioning convex head 352 in the positioning device 35 is matched and positioned with the positioning groove 301 in the template fixture 33, then the third driving mechanism 42 in the scraping device 40 drives the material shoveling head 43 to move and shovel the template 60, meanwhile, the position of the template fixture 33 needs to be adjusted through matching with the first driving mechanism 32 during shoveling until shoveling on one surface of the template 60 is completed, after the shoveling is completed, the positioning convex head 352 moves backwards and leaves the positioning groove 301, then the template fixture 33 is driven to turn over by 180 degrees through the second driving mechanism 34, after the turning over is completed, the positioning device 35 is used for positioning, then the other surface of the template 60 is scraped through the scraping device 40, after the scraping on the upper surface and the lower surface of the template 60 is completed, the first driving mechanism 32 drives the movable frame 31 to move towards the detection device 50 until the movable frame moves to a position under the CCD lens 53, then the upper light source 54 and the lower light source 54 work, meanwhile, the fourth driving mechanism 52 and the first driving mechanism 32 are matched, whether products in the template 60 are qualified or not and whether the template 60 is damaged or not are detected through the CCD lens 53, when unqualified products appear, the fifth driving mechanism 551 drives the material removing needle 552 to move, the unqualified products are removed, after detection is completed, the first driving mechanism 32 drives the template 60 to return to the original position, the template 60 is loosened through the fixing device 36 and the positioning device 35, and finally, the template 60 is taken down by an external robot.
The design of the utility model is characterized in that: the template clamp can rotate around the template clamp and is movably arranged on the rack back and forth, the scraping device is movably arranged on the rack back and forth and is positioned right above the template clamp, the template clamp and the scraping device are matched to realize the process of automatically overturning and scraping the template, the labor intensity is greatly reduced, the automation degree of the processing technology is improved, the production efficiency is greatly improved, and the requirement of mass production of products can be met; and cooperate detection device to set up in the frame and lie in scraping the material device side by for can also in time detect the product and the template of processing after scraping the material and accomplishing, prevent that the defective products from flowing, can also avoid the template of damage to influence the processing of next product simultaneously, effectively promoted the qualification rate of product.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (10)
1. The utility model provides an automatic detecting equipment that scrapes of vulcanizer template which characterized in that: comprises a frame, a controller, a template clamp device, a scraping device and a detection device; the controller is arranged on the frame; the template clamp device can rotate around the template clamp device and is movably arranged on the rack back and forth, and the template clamp device is connected with the controller; the scraping device is movably arranged on the rack back and forth and is positioned right above the template clamp device, and the scraping device is connected with the controller; the detection device is arranged on the rack and positioned beside the scraping device, and the detection device is connected with the controller.
2. The automatic scraping detection device for the vulcanizer template as set forth in claim 1, wherein: the machine frame is provided with a machine cover, the machine cover is surrounded to form an accommodating cavity, and the controller is arranged on the outer side wall of the machine cover; the template fixture device, the scraping device and the detection device are all positioned in the accommodating cavity.
3. The automatic scraping detection device for the vulcanizer template as set forth in claim 1, wherein: the template clamp device comprises a movable frame, a first driving mechanism, a template clamp and a second driving mechanism; the movable frame can be transversely and movably arranged on the frame back and forth; the first driving mechanism is arranged on the rack and drives the movable frame to transversely move back and forth, and the first driving mechanism is connected with the controller; the template clamp can be arranged on the movable frame in a reciprocating rotating manner and can transversely move back and forth along with the movable frame; the second driving mechanism is arranged on the movable frame and drives the template fixture to rotate back and forth, and the second driving mechanism is connected with the controller.
4. The automatic scraping detection device for the vulcanizer template as set forth in claim 3, wherein: the rack is provided with a sliding rail which extends transversely, the lower end of the movable frame is provided with a sliding foot which is matched with the sliding rail, and the first driving mechanism is arranged on the sliding rail and drives the movable frame to move back and forth transversely along the sliding rail through the matching of the sliding foot and the sliding rail.
5. The automatic scraping detection device for the vulcanizer template as set forth in claim 3, wherein: the front end and the rear end of the template clamp are respectively provided with a rotating shaft, and the rotating shafts are rotatably arranged on the movable frame; the output end of the second driving mechanism is connected with one of the rotating shafts and drives the template clamp to rotate back and forth.
6. The automatic scraping detection device for the vulcanizer template as set forth in claim 3, wherein: the template fixture comprises a template fixture, a movable frame and a template clamp, wherein the template fixture is provided with a template clamp, the movable frame is provided with a positioning device, the positioning device comprises a positioning frame, a positioning raised head and a positioning driving mechanism, the positioning frame is arranged on the movable frame, the positioning raised head is movably arranged on the positioning frame back and forth, the positioning driving mechanism is arranged on the positioning frame and drives the positioning raised head to move back and forth, the positioning driving mechanism is connected with a controller, and the left end and the right end of the template clamp are respectively provided with a positioning groove matched with the positioning raised head.
7. The automatic scraping detection device for the vulcanizer template as set forth in claim 3, wherein: the template clamp is also provided with a fixing device; the fixing device comprises a fixing frame, a fixing head and a fixing driving mechanism; the fixing frame is arranged beside the template fixture, the fixing head is arranged on the fixing frame and moves back and forth right above the template fixture, the fixing driving mechanism is arranged on the fixing frame and drives the fixing head to move back and forth, and the fixing driving mechanism is connected with the controller.
8. The automatic scraping detection device for the vulcanizer template as set forth in claim 1, wherein: the scraping device comprises a movable plate, a third driving mechanism and a shoveling head; the movable plate can be longitudinally movably arranged on the rack back and forth, the third driving mechanism is arranged on the rack and drives the movable plate to move back and forth, the third driving mechanism is connected with the controller, the shoveling head is arranged on the movable plate and moves back and forth along with the movable plate, the shoveling head is an ultrasonic shoveling knife and comprises an ultrasonic device and a knife head, one end of the ultrasonic device is connected with the controller, and the other end of the ultrasonic device is connected with the knife head.
9. The automatic scraping detection device for the vulcanizer template as set forth in claim 1, wherein: the detection device comprises a detection frame, a fourth driving mechanism, a CCD lens and a light source; the detection frame can be longitudinally movably arranged on the machine frame back and forth, the fourth driving mechanism is arranged on the machine frame and drives the detection frame to longitudinally move back and forth, the CCD lens is arranged on the detection frame and longitudinally moves back and forth along with the detection frame, the light source is arranged on the machine frame and is positioned beside the scraping device, the number of the light sources is two, the light source positioned above the light source is provided with a light transmission part, and the CCD lens is arranged right above the light transmission part in the light source above the light source.
10. The automatic scraping detection device for the vulcanizer template as set forth in claim 9, wherein: the detection frame is also provided with a material removing mechanism; the material removing mechanism comprises a fifth driving mechanism and a material removing needle head used for removing unqualified products, the fifth driving mechanism is arranged at the lower end of the detection frame, and the material removing needle head is arranged at the output end of the fifth driving mechanism and is driven by the fifth driving mechanism to vertically move back and forth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122832415.3U CN216329486U (en) | 2021-11-18 | 2021-11-18 | Automatic scraping detection equipment for vulcanizing machine template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122832415.3U CN216329486U (en) | 2021-11-18 | 2021-11-18 | Automatic scraping detection equipment for vulcanizing machine template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216329486U true CN216329486U (en) | 2022-04-19 |
Family
ID=81149791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122832415.3U Active CN216329486U (en) | 2021-11-18 | 2021-11-18 | Automatic scraping detection equipment for vulcanizing machine template |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216329486U (en) |
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2021
- 2021-11-18 CN CN202122832415.3U patent/CN216329486U/en active Active
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