CN215943589U - Automatic production line matched with vulcanizing machine - Google Patents
Automatic production line matched with vulcanizing machine Download PDFInfo
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- CN215943589U CN215943589U CN202122274328.0U CN202122274328U CN215943589U CN 215943589 U CN215943589 U CN 215943589U CN 202122274328 U CN202122274328 U CN 202122274328U CN 215943589 U CN215943589 U CN 215943589U
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Abstract
The utility model discloses a matching automatic production line of a vulcanizing machine, which is arranged beside the vulcanizing machine and comprises a control cabinet, a feeding frame, a shoveling mechanism, a material taking machine and a mechanical arm assembly. Through being provided with the switch board, the material loading frame, shovel material mechanism, reclaimer and arm assembly, and cooperate arm assembly to make a round trip to move about in the vulcanizer, the material loading frame, shovel material mechanism and reclaimer between, arm assembly cooperation material loading frame can realize the automation of material loading mode, the automation of template shovel material mode can be realized to the cooperation of arm assembly and shovel material mechanism simultaneously, and arm assembly and reclaimer's cooperation can realize getting the automation of material mode, the degree of automation of whole course of working has greatly been improved, intensity of labour and cost of labor have been reduced, be convenient for the production of mass products, the production mode processing product quality stability of while automation is better, thereby guarantee the stability of follow-up technology product quality.
Description
Technical Field
The utility model relates to the technical field of vulcanizing machine production lines, in particular to an automatic production line matched with a vulcanizing machine.
Background
The vulcanizer is a machine for vulcanizing various rubber and plastics, and has the functions of timing mould locking, automatic pressure supplementing, automatic temperature control, automatic timing, time-up alarm and the like. The vulcanizing machine adopts three modes of electric heating, steam heating and heat conducting oil heating, and a plurality of procedures such as feeding, template taking out, material shoveling and the like are generally carried out in the processing process of the vulcanizing machine.
In the existing production line of the vulcanizing machine, the procedures of feeding, template taking, material shoveling and the like are generally required to be carried out manually, the automation degree is low, the labor intensity is high, the labor cost is high, the mass production is not facilitated, and the quality of the shoveled materials in the manual operation process is unstable, so that the quality of subsequent products is influenced, and therefore, a new technical scheme is necessary to be researched to solve the problems.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention is directed to the defects in the prior art, and the main object of the present invention is to provide an automatic production line for a vulcanizing machine, which can effectively solve the problems of low automation degree, high labor intensity, high labor cost, inconvenience for mass production, and unstable product quality of the existing production line for a vulcanizing machine.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a supporting automatic production line of a vulcanizing machine is arranged beside the vulcanizing machine and comprises a control cabinet, a feeding frame, a shoveling mechanism, a material taking machine and a mechanical arm assembly; the control cabinet is arranged beside the vulcanizing machine; the feeding frame is arranged beside the vulcanizing machine; the shoveling mechanism is arranged beside the side of the vulcanizing machine and is connected with the control cabinet; the material taking machine is arranged beside the material shoveling mechanism and is connected with the control cabinet; the mechanical arm assembly moves back and forth among the vulcanizing machine, the feeding frame, the shoveling mechanism and the material taking machine and is connected with the control cabinet.
As a preferred scheme, the shoveling mechanism comprises a frame, a template clamp, a first driving mechanism and a positioning device; the template clamp can be arranged on the rack in a back-and-forth overturning manner, and a containing groove penetrating through the upper surface and the lower surface of the template clamp is formed in the template clamp; the first driving mechanism is arranged on the rack and drives the template fixture to turn over back and forth, and the first driving mechanism is connected with the control cabinet; the positioning device is arranged on the frame and positioned beside the template clamp.
As a preferable scheme, the template fixture is further provided with a fixing device, the fixing device comprises a second driving mechanism and a fixing column, the second driving mechanism is arranged on the template fixture and located beside the template fixture, and the fixing column is arranged at the output end of the second driving mechanism and extends out of and retracts into the position above the template fixture under the driving of the second driving mechanism.
As a preferred scheme, the device also comprises a scanner which is arranged beside the material shoveling mechanism and connected with the control cabinet; the scanner comprises a scanning frame, a positioning plate, a first movable rod, a first scanning driving mechanism, a second movable rod, a second scanning driving mechanism, a scanning head and a third scanning driving mechanism; the positioning plate is arranged on the scanning frame, and the first movable rod is longitudinally and movably arranged on the scanning frame back and forth; the first scanning driving mechanism is arranged on the scanning frame and drives the first movable rod to longitudinally move back and forth, and the first scanning driving mechanism is connected with the control cabinet; the second movable rod is transversely and movably arranged on the first movable rod back and forth, the second scanning driving mechanism is arranged on the first movable rod and drives the second movable rod to transversely move back and forth, and the second scanning driving mechanism is connected with the control cabinet; the scanning head can be movably arranged on the second movable rod up and down and back and forth and is positioned right above the positioning plate; the third scanning driving mechanism is arranged on the second movable rod and drives the scanning head to move up and down, and the third scanning driving mechanism is connected with the control cabinet.
As a preferred scheme, the material taking machine comprises a material taking frame, a workbench, a material taking plate and a material taking driving mechanism; the working table is arranged on the material taking frame, and the material taking plate can be movably arranged right above the working table up and down; the material taking driving mechanism is arranged on the material taking frame and drives the material taking plate to move back and forth up and down, and the material taking driving mechanism is connected with the control cabinet.
As a preferred scheme, the shoveling mechanism, the scanner and the reclaimer are transversely arranged at intervals, wherein the scanner is clamped between the shoveling mechanism and the reclaimer.
As a preferred scheme, the mechanical arm assembly comprises a movable frame, a mechanical arm and a mechanical arm clamp; the mechanical arm connecting end can be transversely and movably arranged on the movable frame back and forth; the mechanical arm clamp is arranged at the free end of the mechanical arm and is driven by the mechanical arm to move back and forth among the vulcanizing machine, the feeding frame, the shoveling mechanism, the scanner and the material taking machine.
As a preferred scheme, the mechanical arm clamp comprises a support, a die chuck, a material suction device and a material shoveling head; the bracket is arranged at the free end of the mechanical arm; the mold chuck is arranged on the bracket; the material suction device is arranged on the bracket and positioned beside the clamping head of the die; the material shoveling head is arranged on the bracket and is positioned beside the mold chuck and the material suction device.
As a preferable scheme, the mechanical arm assembly further comprises a small trolley, and the small trolley is detachably connected with the connecting end of the mechanical arm and is transversely movably arranged back and forth along with the mechanical arm; still be provided with a clamping head that is used for the centre gripping spray gun on the support, this clamping head is located the mould chuck side, and this spray gun is connected with aforementioned small handcart.
As a preferred scheme, the number of the vulcanizing machines is 4, and a shoveling mechanism, a scanner and a material taking machine are arranged beside every two vulcanizing machines.
Compared with the prior art, the utility model has obvious advantages and beneficial effects, and specifically, the technical scheme includes that:
through being provided with the switch board, the material loading frame, shovel material mechanism, reclaimer and arm assembly, and cooperate arm assembly to make a round trip to move about in the vulcanizer, the material loading frame, shovel material mechanism and reclaimer between, arm assembly cooperation material loading frame can realize the automation of material loading mode, the automation of template shovel material mode can be realized to the cooperation of arm assembly and shovel material mechanism simultaneously, and arm assembly and reclaimer's cooperation can realize getting the automation of material mode, the degree of automation of whole course of working has greatly been improved, intensity of labour and cost of labor have been reduced, be convenient for the production of mass products, the production mode processing product quality stability of while automation is better, thereby guarantee the stability of follow-up technology product quality.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic diagram illustrating a usage state of the preferred embodiment of the present invention;
FIG. 2 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 3 is a perspective view of the shoveling mechanism according to the preferred embodiment of the present invention;
FIG. 4 is a partially assembled view of the scooping mechanism of the preferred embodiment of the present invention;
FIG. 5 is a schematic perspective view of a scanner according to a preferred embodiment of the present invention;
FIG. 6 is a partially assembled view of the scanner in accordance with the preferred embodiment of the present invention;
FIG. 7 is a schematic perspective view of a material taking machine according to a preferred embodiment of the present invention;
FIG. 8 is a perspective view of a robot assembly in accordance with a preferred embodiment of the present invention;
FIG. 9 is a partial assembly view of the robot assembly of the preferred embodiment of the present invention;
figure 10 is a perspective view of a robot arm clamp according to a preferred embodiment of the present invention.
The attached drawings indicate the following:
10. vulcanizer 20, switch board
30. Loading frame 40 and material shoveling mechanism
401. Accommodating groove 402 and positioning groove
41. Frame 42, template anchor clamps
43. First drive mechanism 44, positioning device
441. Third driving mechanism 442 and positioning block
45. Fixing device 451, second drive mechanism
452. Fixed column 46 and material receiving groove
50. Scanner 51 and gantry
52. Positioning plate 53 and first movable rod
54. First scanning drive mechanism 55 and second movable lever
56. Second scanning drive mechanism 57 and scanning head
58. Third scanning driving mechanism 60 and material taking machine
61. Material taking frame 62 and workbench
63. Material taking plate 64 and material taking driving mechanism
65. Material conveying belt 70 and mechanical arm assembly
71. Movable frame 72 and mechanical arm
73. Arm anchor clamps 731, support
732. Mold chuck 733, material suction device
734. Shovel stub bar 735, shower nozzle
736. Clamping head 74 and small trolley
80. Spray gun 90, template.
Detailed Description
Referring to fig. 1 to 10, a specific structure of a preferred embodiment of the present invention is shown, which is disposed beside a vulcanizer 10, and includes a control cabinet 20, a loading frame 30, a shoveling mechanism 40, a scanner 50, a material taking machine 60, and a robot assembly 70.
The control cabinet 20 is arranged beside the vulcanizing machine 10; the feeding frame 30 is disposed beside the vulcanizer 10.
The shoveling mechanism 40 is arranged beside the vulcanizer 10 and connected with the control cabinet 20; in this embodiment, the shoveling mechanism 40 includes a frame 41, a template clamp 42, a first driving mechanism 43, and a positioning device 44; the template clamp 42 is arranged on the frame 41 in a way of being capable of being overturned back and forth, and the template clamp 42 is provided with an accommodating groove 401 which penetrates through the upper surface and the lower surface of the template clamp 42; the first driving mechanism 43 is arranged on the frame 41 and drives the template fixture 42 to turn over back and forth, and the first driving mechanism 43 is connected with the control cabinet 20; the positioning device 44 is arranged on the frame 41 and beside the template clamp 42; the template clamp 42 is further provided with a fixing device 45, the fixing device 45 comprises a second driving mechanism 451 and fixing posts 452, the second driving mechanism 451 is arranged on the template clamp 42 and located beside the template clamp 42, and the fixing posts 452 are arranged at the output end of the second driving mechanism 451 and extend out of and retract into the upper part of the template clamp 42 under the driving of the second driving mechanism 451; the template fixture 42 is provided with a positioning groove 402, the positioning device 44 comprises a third driving mechanism 441 and a positioning block 442, the third driving mechanism 441 is arranged on the frame 41, the positioning block 442 is arranged at the output end of the third driving mechanism 441 and extends into and out of the positioning groove 402 under the driving of the third driving mechanism 441; the frame 41 is further provided with a material receiving groove 46, and the material receiving groove 46 is located right below the template clamp 42.
Further, a scanner 50 is also included; the scanner 50 is arranged beside the shoveling mechanism 40 and connected with the control cabinet 20; in this embodiment, the scanner 50 includes a scanning frame 51, a positioning plate 52, a first movable rod 53, a first scanning driving mechanism 54, a second movable rod 55, a second scanning driving mechanism 56, a scanning head 57, and a third scanning driving mechanism 58; the positioning plate 52 is arranged on the scanning frame 51, and the first movable rod 53 is longitudinally and movably arranged on the scanning frame 51 back and forth; the first scanning driving mechanism 54 is arranged on the scanning frame 51 and drives the first movable rod 53 to move back and forth longitudinally, and the first scanning driving mechanism 54 is connected with the control cabinet 20; the second movable rod 55 is transversely movably arranged on the first movable rod 53 back and forth, the second scanning driving mechanism 56 is arranged on the first movable rod 53 and drives the second movable rod 55 to transversely move back and forth, and the second scanning driving mechanism 56 is connected with the control cabinet 20; the scanning head 57 is movably disposed on the second movable rod 55 up and down and back and forth and is located right above the positioning plate 52; the third scanning driving mechanism 58 is disposed on the second movable rod 55 and drives the scanning head 57 to move up and down, and the third scanning driving mechanism 58 is connected to the control cabinet 20.
The reclaimer 60 is arranged beside the shoveling mechanism 40 and connected with the control cabinet 20; in this embodiment, the material taking machine 60 includes a material taking frame 61, a workbench 62, a material taking plate 63 and a material taking driving mechanism 64; the worktable 62 is arranged on the material taking frame 61, and the material taking plate 63 can be movably arranged right above the worktable 62 up and down and back and forth; the material taking driving mechanism 64 is arranged on the material taking frame 61 and drives the material taking plate 63 to move up and down and back and forth, and the material taking driving mechanism 64 is connected with the control cabinet 20; the shoveling mechanism 40, the scanner 50 and the reclaimer 60 are arranged at intervals in the transverse direction, wherein the scanner 50 is clamped between the shoveling mechanism 40 and the reclaimer 60; a material conveying belt 65 is further arranged beside the material taking machine 60, and the material taking machine 60 is positioned beside the input end side of the material conveying belt 65.
The mechanical arm assembly 70 moves back and forth among the vulcanizer 10, the feeding rack 30, the shoveling mechanism 40 and the reclaimer 60 and is connected with the control cabinet 20; in this embodiment, the robot assembly 70 includes a movable frame 71, a robot 72, and a robot clamp 73; the connecting end of the mechanical arm 72 can be transversely and movably arranged on the movable frame 71 back and forth; the mechanical arm clamp 73 is arranged at the free end of the mechanical arm 72 and is driven by the mechanical arm 72 to move back and forth among the vulcanizer 10, the feeding rack 30, the material shoveling mechanism 40, the scanner 50 and the material taking machine 60; the feeding frame 30 is fixed on the movable frame 71; the mechanical arm clamp 73 comprises a bracket 731, a die chuck 732, a material suction device 733, a material shoveling head 734 and a spray head 735; the bracket 731 is mounted to the free end of the robotic arm 72; the die holder 732 is disposed on the support 731; the material sucking device 733 is arranged on the bracket 731 and is positioned beside the die chuck 732; the shoveling head 734 is arranged on the bracket 731 and is positioned beside the die chuck 732 and the suction device 733; the shoveling head 734 is an ultrasonic shoveling blade, the spray head 735 is arranged on the bracket 731, and the spray head 735 is used for spraying a release agent to the template 90; the robot arm assembly 70 further comprises a trolley 74, wherein the trolley 74 is detachably connected with the connecting end of the robot arm 72 and is transversely movably arranged back and forth along with the robot arm 72; the bracket 731 is further provided with a clamping head 736 for clamping the spray gun 80, the clamping head 736 is positioned beside the mold clamping head 732, the spray gun 80 is connected with the trolley 74, and the spray gun 80 is used for cleaning a mold in the vulcanizing machine 10; the number of the vulcanizing machines 10 is 4, and a material shoveling mechanism 40, a scanner 50 and a material taking machine 60 are arranged beside every two vulcanizing machines 10.
Detailed description the working principle of the present embodiment is as follows:
when the injection molding machine works, firstly, a power supply is switched on, then, the control cabinet 20 controls each part to work, firstly, raw materials are manually placed on the feeding frame 30, then, the mechanical arm assembly 70 works to place the raw materials in the feeding frame 30 into the vulcanizing machine 10, then, the vulcanizing machine 10 works to heat and injection mold the raw materials into the template 90, after the injection molding is completed, the template 90 is taken out by the mold chuck 732 in the mechanical arm assembly 70 and placed into the template clamp 42 of the shoveling mechanism 40, the positioning device 44 in the shoveling mechanism 40 firstly positions the template 90, after the positioning is completed, the template 90 is fixed by the fixing device 45, then, one surface of the template 90 is shoveled by the shoveling head 734 in the mechanical arm assembly 70, after the shoveling is completed, the template clamp 42 is driven by the first driving mechanism 43 to overturn, and the other surface of the template 90 is shoveled by the shoveling head 734, after the material shoveling is finished, the mold chuck 732 places the mold plate 90 on the scanner 50, and takes a picture of the shoveled mold plate 90 for scanning whether the vulcanized product is qualified or not and whether the mold plate 90 is damaged or not, after the scanning is finished, the mold chuck 732 places the mold plate 90 on the workbench 62, and after the mold plate is placed in place, the material fetching driving mechanism 64 drives the material fetching plate 63 to move downwards, the injection molded product in the mold plate 90 is taken down, and the product is conveyed out through the material conveying belt 65.
The design of the utility model is characterized in that: through being provided with the switch board, the material loading frame, shovel material mechanism, reclaimer and arm assembly, and cooperate arm assembly to make a round trip to move about in the vulcanizer, the material loading frame, shovel material mechanism and reclaimer between, arm assembly cooperation material loading frame can realize the automation of material loading mode, the automation of template shovel material mode can be realized to the cooperation of arm assembly and shovel material mechanism simultaneously, and arm assembly and reclaimer's cooperation can realize getting the automation of material mode, the degree of automation of whole course of working has greatly been improved, intensity of labour and cost of labor have been reduced, be convenient for the production of mass products, the production mode processing product quality stability of while automation is better, thereby guarantee the stability of follow-up technology product quality.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (10)
1. The utility model provides a supporting automation line of vulcanizer, it sets up by the vulcanizer side, its characterized in that: the automatic feeding device comprises a control cabinet, a feeding frame, a shoveling mechanism, a material taking machine and a mechanical arm assembly; the control cabinet is arranged beside the vulcanizing machine; the feeding frame is arranged beside the vulcanizing machine; the shoveling mechanism is arranged beside the side of the vulcanizing machine and is connected with the control cabinet; the material taking machine is arranged beside the material shoveling mechanism and is connected with the control cabinet; the mechanical arm assembly moves back and forth among the vulcanizing machine, the feeding frame, the shoveling mechanism and the material taking machine and is connected with the control cabinet.
2. The automatic production line matched with the vulcanizing machine as claimed in claim 1, wherein: the material shoveling mechanism comprises a rack, a template clamp, a first driving mechanism and a positioning device; the template clamp can be arranged on the rack in a back-and-forth overturning manner, and a containing groove penetrating through the upper surface and the lower surface of the template clamp is formed in the template clamp; the first driving mechanism is arranged on the rack and drives the template fixture to turn over back and forth, and the first driving mechanism is connected with the control cabinet; the positioning device is arranged on the frame and positioned beside the template clamp.
3. The automatic production line matched with the vulcanizing machine as claimed in claim 2, wherein: the template fixture is also provided with a fixing device, the fixing device comprises a second driving mechanism and a fixing column, the second driving mechanism is arranged on the template fixture and positioned beside the template fixture, and the fixing column is arranged at the output end of the second driving mechanism and extends out of and retracts into the upper part of the template fixture under the driving of the second driving mechanism.
4. The automatic production line matched with the vulcanizing machine as claimed in claim 1, wherein: the material shoveling device also comprises a scanner which is arranged beside the material shoveling mechanism and connected with the control cabinet; the scanner comprises a scanning frame, a positioning plate, a first movable rod, a first scanning driving mechanism, a second movable rod, a second scanning driving mechanism, a scanning head and a third scanning driving mechanism; the positioning plate is arranged on the scanning frame, and the first movable rod is longitudinally and movably arranged on the scanning frame back and forth; the first scanning driving mechanism is arranged on the scanning frame and drives the first movable rod to longitudinally move back and forth, and the first scanning driving mechanism is connected with the control cabinet; the second movable rod is transversely and movably arranged on the first movable rod back and forth, the second scanning driving mechanism is arranged on the first movable rod and drives the second movable rod to transversely move back and forth, and the second scanning driving mechanism is connected with the control cabinet; the scanning head can be movably arranged on the second movable rod up and down and back and forth and is positioned right above the positioning plate; the third scanning driving mechanism is arranged on the second movable rod and drives the scanning head to move up and down, and the third scanning driving mechanism is connected with the control cabinet.
5. The automatic production line matched with the vulcanizing machine as claimed in claim 1, wherein: the material taking machine comprises a material taking frame, a workbench, a material taking plate and a material taking driving mechanism; the working table is arranged on the material taking frame, and the material taking plate can be movably arranged right above the working table up and down; the material taking driving mechanism is arranged on the material taking frame and drives the material taking plate to move back and forth up and down, and the material taking driving mechanism is connected with the control cabinet.
6. The automatic production line matched with the vulcanizing machine as claimed in claim 4, wherein: the shoveling mechanism, the scanner and the reclaimer are arranged at intervals in the transverse direction, and the scanner is clamped between the shoveling mechanism and the reclaimer.
7. The automatic production line matched with the vulcanizing machine as claimed in claim 1, wherein: the mechanical arm assembly comprises a movable frame, a mechanical arm and a mechanical arm clamp; the mechanical arm connecting end can be transversely and movably arranged on the movable frame back and forth; the mechanical arm clamp is arranged at the free end of the mechanical arm and is driven by the mechanical arm to move back and forth among the vulcanizing machine, the feeding frame, the shoveling mechanism, the scanner and the material taking machine.
8. The automatic production line matched with the vulcanizing machine as claimed in claim 7, wherein: the mechanical arm clamp comprises a support, a die chuck, a material suction device and a material shoveling head; the bracket is arranged at the free end of the mechanical arm; the mold chuck is arranged on the bracket; the material suction device is arranged on the bracket and positioned beside the clamping head of the die; the material shoveling head is arranged on the bracket and is positioned beside the mold chuck and the material suction device.
9. The automatic production line matched with the vulcanizing machine as claimed in claim 7, wherein: the mechanical arm assembly also comprises a small trolley which is detachably connected with the connecting end of the mechanical arm and is transversely movably arranged back and forth along with the mechanical arm; still be provided with a clamping head that is used for the centre gripping spray gun on the support, this clamping head is located the mould chuck side, and this spray gun is connected with aforementioned small handcart.
10. The automatic production line matched with the vulcanizing machine as claimed in claim 7, wherein: the vulcanizing machine is 4, and a shoveling mechanism, a scanner and a reclaimer are arranged beside every two vulcanizing machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122274328.0U CN215943589U (en) | 2021-09-18 | 2021-09-18 | Automatic production line matched with vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122274328.0U CN215943589U (en) | 2021-09-18 | 2021-09-18 | Automatic production line matched with vulcanizing machine |
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| Publication Number | Publication Date |
|---|---|
| CN215943589U true CN215943589U (en) | 2022-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122274328.0U Active CN215943589U (en) | 2021-09-18 | 2021-09-18 | Automatic production line matched with vulcanizing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157165A (en) * | 2022-06-29 | 2022-10-11 | 长江智能科技(广东)股份有限公司 | Automatic assembling equipment for sensor |
-
2021
- 2021-09-18 CN CN202122274328.0U patent/CN215943589U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157165A (en) * | 2022-06-29 | 2022-10-11 | 长江智能科技(广东)股份有限公司 | Automatic assembling equipment for sensor |
| CN115157165B (en) * | 2022-06-29 | 2023-06-02 | 长江智能科技(广东)股份有限公司 | Automatic sensor assembly equipment |
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