CN216325760U - Automatic cutting or welding device for corrugated plate - Google Patents
Automatic cutting or welding device for corrugated plate Download PDFInfo
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- CN216325760U CN216325760U CN202121543478.0U CN202121543478U CN216325760U CN 216325760 U CN216325760 U CN 216325760U CN 202121543478 U CN202121543478 U CN 202121543478U CN 216325760 U CN216325760 U CN 216325760U
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Abstract
The utility model relates to an automatic corrugated plate cutting or welding device which comprises a lifting adjusting frame, a cross beam and a travelling mechanism, wherein the cross beam is arranged on the lifting adjusting frame, a sliding rail is arranged on the cross beam, the travelling mechanism is arranged on the sliding rail, the travelling mechanism moves along the direction of the sliding rail, a sliding rail seat is arranged on the side surface of the travelling mechanism, a guide rail is arranged in the sliding rail seat in a sliding manner, a swinging mechanism is fixedly arranged on the guide rail, and a cutting gun or a welding gun is arranged at the front end of the swinging mechanism. According to the automatic corrugated plate cutting or welding device, the cutting gun or the welding gun is driven to transversely move along the corrugated plate through the travelling mechanism, and the swinging mechanism swings at an angle according to the position of the corrugated plate where the head of the cutting gun is located, so that the cutting gun is perpendicular to the corrugated plate, the automatic cutting of the corrugated plate is realized, the manpower is liberated, the efficiency is high, and the quality is high.
Description
Technical Field
The utility model relates to the technical field of corrugated plate cutting and welding, in particular to an automatic corrugated plate cutting or welding device.
Background
The cutting and welding of corrugated steel plates are common in actual production, and due to the fact that the corrugated plates are changed in the wavy shape, at the present stage, the plasma cutting of the corrugated plates is mainly performed manually. The manual operation has high labor intensity, poor cutting quality and low operation efficiency. In addition, the corrugated plate cutting mainly refers to the height cutting of the cross section of the end face of the corrugated plate, the difficulty of cutting is that the cutting is carried out at different height positions, a cutting gun is always perpendicular to the corrugated plate, and the operation difficulty is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic corrugated plate cutting or welding device, which is used for solving the problems that in the prior art, the manual operation strength is high, the cutting quality is poor, the efficiency is low, and the fact that a cutting gun is perpendicular to a corrugated plate is difficult to realize.
The utility model provides an automatic corrugated plate cutting or welding device which comprises a lifting adjusting frame, a cross beam and a travelling mechanism, wherein the cross beam is installed on the lifting adjusting frame, a sliding rail is arranged on the cross beam, the travelling mechanism is installed on the sliding rail, the travelling mechanism moves along the direction of the sliding rail, a sliding rail seat is installed on the side surface of the travelling mechanism, a guide rail is installed in the sliding rail seat in a sliding mode, a swinging mechanism is fixedly installed on the guide rail, and a cutting gun or a welding gun is installed at the front end of the swinging mechanism.
Furthermore, the swing mechanism includes actuating mechanism and swing arm, the swing arm middle part sets up the spout, actuating mechanism's output shaft fixed connection rocking arm, the rocking arm rotates along with the output shaft, the bearing is connected to the outer end of rocking arm, the bearing slides during the spout of embedding swing arm middle part, the bottom of swing arm is rotated and is installed the pivot, the other end fixed mounting of pivot is on the connecting plate of actuating mechanism bottom, install the gyro wheel in the pivot, the rocking arm rotates the swing of drive swing arm.
Furthermore, a cantilever is fixedly installed on the swing arm, an adjusting plate is installed on the cantilever, and the cutting gun or the welding gun is installed on the adjusting plate.
Further, still include the sensing module, the sensing module includes first walking position sensor, swing arm sensor and two second walking position sensor, first walking position sensor installs at the running gear top for respond to the slide rail height, swing arm sensor is arranged in detecting swing arm wobbling left and right three position, two second walking position sensor symmetry is installed in actuating mechanism's both sides bottom for detect the high point of buckled plate concave district both sides.
Furthermore, the device also comprises a PLC controller, wherein the PLC controller is electrically connected with the sensing module, the walking mechanism and the driving mechanism.
Furthermore, a gear is mounted on an output shaft of a motor in the traveling mechanism, and the gear is meshed with a rack on the side face of the sliding rail.
Furthermore, a counterweight pulley mechanism is arranged at the top of the travelling mechanism and used for supporting a cable of a welding gun or a cutting gun and reducing the running resistance.
Furthermore, the bottom of the lifting adjusting frame is provided with a braking universal wheel.
The technical scheme of the utility model has the beneficial effects that:
according to the automatic corrugated plate cutting or welding device, the cutting gun or the welding gun is driven to transversely move along the corrugated plate through the travelling mechanism, and the swinging mechanism swings at an angle according to the position of the corrugated plate where the head of the cutting gun is located, so that the cutting gun is perpendicular to the corrugated plate, the automatic cutting of the corrugated plate is realized, the manpower is liberated, the efficiency is high, and the quality is high.
Drawings
FIG. 1 is a schematic structural view of an automatic cutting or welding device for corrugated board according to the present invention;
FIG. 2 is a schematic view of a part of a structure of a corrugated plate in a downhill state of an automatic cutting or welding device according to the present invention;
FIG. 3 is a partial structural diagram of an upward slope state of an automatic cutting or welding device for corrugated plates according to the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-lifting adjusting frame, 2-beam, 3-walking mechanism, 4-cutting gun, 5-corrugated plate, 6-sliding rail, 7-sliding rail seat, 8-guide rail, 9-driving mechanism, 10-swinging arm, 11-swinging arm, 12-rotating shaft, 13-connecting plate, 14-roller, 15-cantilever, 16-adjusting plate, 17-first walking position sensor, 18-swinging arm sensor, 19-second walking position sensor, 20-counterweight pulley mechanism and 21-braking universal wheel.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
As shown in figure 1, the utility model provides an automatic cutting or welding device for corrugated plates, which comprises a lifting adjusting frame 1, a cross beam 2 and a traveling mechanism 3, wherein the cross beam 2 is arranged on the lifting adjusting frame 1, the lifting adjusting frame 1 adjusts the height of the cross beam 2 according to actual requirements so as to control the distance between a cutting gun 4 and a corrugated plate 5, a slide rail 6 is arranged on the cross beam 2, the traveling mechanism 3 is arranged on the slide rail 6, the traveling mechanism 3 moves along the slide rail 6, a slide rail seat 7 is arranged on the side surface of the traveling mechanism 3, a guide rail 8 is arranged in the slide rail seat 7, the guide rail 8 moves up and down along with the fluctuation of the corrugated plate 5 in the slide rail seat 7, a swinging mechanism is fixedly arranged on the guide rail 8, the cutting gun 4 or a welding gun is arranged at the front end of the swinging mechanism, the swinging mechanism drives the cutting gun 4 to swing, so that the cutting gun 4 or the welding gun is always perpendicular to the corrugated plate 5 in the construction process, cutting and welding are the same as for the device, and this example is described only for cutting.
Specifically, swing mechanism includes actuating mechanism 9 and swing arm 10, swing arm 10 middle part sets up the spout, actuating mechanism 9's output shaft fixed connection rocking arm 11, rocking arm 11 rotates along with the output shaft, the bearing is connected to the outer end of rocking arm 11, the bearing slides and imbeds in the spout at swing arm 10 middle part, can reciprocate, the bottom of swing arm 10 rotates installation pivot 12, the other end fixed mounting of pivot 12 is on the connecting plate 13 of actuating mechanism 9 bottom, install gyro wheel 14 in the pivot 12, rocking arm 11 rotates the swing arm 10 swing of drive, fixed mounting cantilever 15 on swing arm 10, installation regulating plate 16 on cantilever 15, burning torch 4 or welder install on regulating plate 16, and swing arm 10 swings, and then drive burning torch 4 swings perpendicularly with buckled plate 5, and in-process at the cutting, running gear 3 drives swing mechanism and moves along slide rail 6 direction, under the action of gravity, the roller 14 rolls on the surface of the corrugated plate 5 all the time to support the oscillating mechanism.
Still include the sensing module, the sensing module includes first walking position sensor 17, swing arm sensor 18 and two second walking position sensor 19, first walking position sensor 17 is installed at 3 tops of running gear for the height of response guide rail 8, swing arm sensor 18 is arranged in detecting swing arm 10 wobbling three positions in the left and right sides, two second walking position sensor 19 symmetry is installed in the both sides bottom of actuating mechanism 9 for detect the high point of 5 concave area both sides of buckled plate.
During cutting, the angle of the swing mechanism is set according to the gradient of the corrugated plate 5, and when the corrugated plate runs on a horizontal line segment, the cutting gun 4 is perpendicular to the cutting plate; when the cutting torch runs to the beginning of descending, the cutting torch 4 rotates forwards at a certain angle along with the swing arm 10 when detecting the signal of the first walking position sensor 17, and the walking mechanism 3 runs slowly; when the signal of the left second walking position sensor 19 is detected at the bottom, as shown in fig. 2, the cutting torch 4 returns to the horizontal angle anticlockwise, and horizontal cutting is rapidly performed; when the vehicle runs to the climbing position, the signal of the second walking position sensor 19 on the right side is detected, and as shown in fig. 3, the cutting torch 4 rotates counterclockwise by a certain angle; when the slope is climbed to a high position, the first walking position sensor 17 is triggered again to generate a signal, the cutting gun 4 clockwise returns to the corner, the moving speed of the walking mechanism 3 is accelerated, and one ripple period change is completed.
Still include the PLC controller, the PLC controller is connected with sensing module, running gear 3 and the 9 electricity of actuating mechanism, controls the operation of each mechanism, realizes automatic cutout, and the touch-sensitive screen is connected to the PLC controller for show parameter, and can set up angle and speed isoparametric at any time.
An output shaft of a motor in the travelling mechanism 3 is provided with a gear, the gear is meshed with a rack on the side surface of the sliding rail 6, and the motor drives the gear to rotate, so that the travelling mechanism 3 horizontally moves along the direction of the sliding rail 6.
And a counterweight pulley mechanism 20 is arranged at the top of the travelling mechanism 3 and used for supporting a cable of the welding gun or the cutting gun 4 and reducing the running resistance generated by the weight of the cable.
The bottom of the lifting adjusting frame 1 is provided with a braking universal wheel 21, so that the device can be conveniently moved when not in operation, and is fixed when in operation and is relatively fixed with the corrugated plate 5.
In conclusion, the automatic cutting or welding device for the corrugated plate drives the cutting gun or the welding gun to transversely move along the corrugated plate through the travelling mechanism, and the swinging mechanism swings at an angle according to the position of the corrugated plate where the head of the cutting gun is located, so that the cutting gun is perpendicular to the corrugated plate, the automatic cutting of the corrugated plate is realized, the manpower is liberated, the efficiency is high, and the quality is high.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a buckled plate automatic cutout or welding set, its characterized in that, includes lift adjustment frame, crossbeam, running gear, the crossbeam is installed on lift adjustment frame, set up the slide rail on the crossbeam, running gear installs on the slide rail, running gear removes along the slide rail direction, running gear side-mounting slide rail seat, slidable mounting guide rail in the slide rail seat, fixed mounting swing mechanism on the guide rail, swing mechanism front end installation burning torch or welder.
2. The automatic cutting or welding device for corrugated plates according to claim 1, wherein the swing mechanism comprises a driving mechanism and a swing arm, a sliding groove is formed in the middle of the swing arm, an output shaft of the driving mechanism is fixedly connected with a rotating arm, the rotating arm rotates along with the output shaft, the outer end of the rotating arm is connected with a bearing, the bearing is embedded into the sliding groove in the middle of the swing arm in a sliding manner, a rotating shaft is rotatably installed at the bottom of the swing arm, the other end of the rotating shaft is fixedly installed on a connecting plate at the bottom of the driving mechanism, a roller is installed on the rotating shaft, and the rotating arm rotates to drive the swing arm to swing.
3. An automatic cutting or welding device for corrugated plates according to claim 2, characterized in that a cantilever is fixedly arranged on the swing arm, an adjusting plate is arranged on the cantilever, and the cutting gun or the welding gun is arranged on the adjusting plate.
4. The automatic cutting or welding device for corrugated plates according to claim 2, further comprising a sensing module, wherein the sensing module comprises a first walking position sensor, a swing arm sensor and two second walking position sensors, the first walking position sensor is installed at the top of the walking mechanism and used for sensing the height of the sliding rail, the swing arm sensor is used for detecting three positions of the swing arm at the left, middle and right, and the two second walking position sensors are symmetrically installed at the bottom ends of two sides of the driving mechanism and used for detecting the high points of two sides of the concave area of the corrugated plate.
5. The automatic corrugated plate cutting or welding device according to claim 4, further comprising a PLC (programmable logic controller), wherein the PLC is electrically connected with the sensing module, the travelling mechanism and the driving mechanism.
6. The automatic cutting or welding device for corrugated plates according to claim 1, wherein a gear is mounted on an output shaft of a motor in the travelling mechanism, and the gear is meshed with a rack on the side surface of the sliding rail.
7. The automatic cutting or welding device for corrugated plates according to claim 1, wherein a counterweight pulley mechanism is arranged on the top of the travelling mechanism and used for supporting a cable of a welding gun or a cutting gun to reduce running resistance.
8. The automatic cutting or welding device for corrugated plates according to claim 1, wherein braking universal wheels are installed at the bottom of the lifting adjusting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121543478.0U CN216325760U (en) | 2021-07-08 | 2021-07-08 | Automatic cutting or welding device for corrugated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121543478.0U CN216325760U (en) | 2021-07-08 | 2021-07-08 | Automatic cutting or welding device for corrugated plate |
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| Publication Number | Publication Date |
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| CN216325760U true CN216325760U (en) | 2022-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121543478.0U Active CN216325760U (en) | 2021-07-08 | 2021-07-08 | Automatic cutting or welding device for corrugated plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464147A (en) * | 2023-12-22 | 2024-01-30 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
-
2021
- 2021-07-08 CN CN202121543478.0U patent/CN216325760U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464147A (en) * | 2023-12-22 | 2024-01-30 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
| CN117464147B (en) * | 2023-12-22 | 2024-06-11 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
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