CN216287978U

CN216287978U - Intelligence wire winding operation enameled wire device

Info

Publication number: CN216287978U
Application number: CN202123139077.1U
Authority: CN
Inventors: 宛刚
Original assignee: Wuhan Hanbang Electromechanical Equipment Co ltd
Current assignee: Wuhan Hanbang Electromechanical Equipment Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-04-12
Anticipated expiration: 2031-12-14

Abstract

The application provides an intelligence wire winding operation enameled wire device belongs to enameled wire technical field. This intelligence wire winding operation enameled wire device includes winding mechanism and winding mechanism. Winding mechanism includes support, servo motor, first fixture block and joint subassembly, servo motor connect in support one side, first fixture block install in the servo motor output shaft, the joint subassembly set up in the support opposite side, winding mechanism includes wind-up roll, clamping component, support, ball and second splint, the wind-up roll both ends respectively the joint in between joint subassembly and the first fixture block. This application is through setting up the tight structure of clamp, makes the end of a thread of enameled wire one end fix fast, reduces the enameled wire and need twine the step of several rings more, reduces the wire-wound time of enameled wire, and the enameled wire is difficult for producing in wire winding course of operation simultaneously and relaxs, and then improves work efficiency and wire winding operating mass.

Description

Intelligence wire winding operation enameled wire device

Technical Field

The application relates to the field of enameled wires, in particular to an intelligent wire winding operation enameled wire device.

Background

The enameled wire is a metal wire which is used for winding an electromagnetic coil and takes insulating paint as an insulating coating, and is also called an electromagnetic wire. At present intelligence wire winding operation enameled wire device wire winding inefficiency, to the enameled wire in producing wire winding process, the end of a thread of one end is wound on the coiling pole earlier usually, in order to keep firm, need all wind several rings, then carry out automatic wire winding operation again, this is comparatively troublesome to the wire winding work of enameled wire to probably can produce in wire winding course and relax, and then reduce work efficiency, reduce wire winding operating mass.

SUMMERY OF THE UTILITY MODEL

In order to compensate for above not enough, this application provides an intelligence wire winding operation enameled wire device, aims at improving the problem of wire winding inefficiency.

The embodiment of the application provides an intelligence wire winding operation enameled wire device, including wire winding mechanism and winding mechanism.

Winding mechanism includes support, servo motor, first fixture block and joint subassembly, servo motor connect in support one side, first fixture block install in the servo motor output shaft, the joint subassembly set up in the support opposite side, winding mechanism includes wind-up roll, clamping component, support, ball and second splint, the wind-up roll both ends respectively the joint in between joint subassembly and the first fixture block, the centre gripping groove has been seted up to wind-up roll one side, clamping component sets up in the centre gripping inslot, the support mounting in wind-up roll one end, the threaded hole has been seted up to the support internal surface, the ball screw thread runs through in the screw hole, the ball connect in ball one end, the ball with clamping component laminates mutually, the second splint are installed in centre gripping inslot wall.

In the above-mentioned realization process, servo motor is used for driving first fixture block and rotates, and first fixture block drives the enameled wire and carries out the rolling, and the joint subassembly is used for spacing to the enameled wire, and the wind-up roll is used for carrying out the rolling to the enameled wire, and ball drives the ball through the screw hole and moves left, and the ball drives clamping components and moves left, and clamping components presss from both sides tightly the end of a thread of enameled wire one end through second splint, makes things convenient for automatic wire winding operation, improves wire winding efficiency.

In the specific embodiment of intelligence wire winding operation enameled wire device, the joint subassembly includes second pneumatic cylinder, carousel and second fixture block, the second pneumatic cylinder connect in the support is inboard, the carousel install in second pneumatic cylinder output shaft, the second fixture block rotate connect in carousel one side.

In the implementation process, the second hydraulic cylinder is used for driving the second clamping block to move left and right through the rotary disc, the second clamping block can limit the enameled wire, and the stability of the enameled wire during rolling is improved.

In a specific implementation scheme of the intelligent wire winding operation enameled wire device, the bracket is of a U-shaped structure, and the second clamping block and the first clamping block are of quadrangular structures.

In a specific implementation scheme of the intelligent winding operation enamelling wire device, one end of the winding roller is provided with a second clamping groove matched with the second clamping block, and the other end of the winding roller is provided with a first clamping groove matched with the first clamping block.

In the implementation process, the first clamping block drives the first clamping block to rotate through the first clamping block, and the second clamping block limits the wind-up roll through the second clamping groove.

In the specific embodiment of intelligence wire winding operation enameled wire device, clamping component includes spring, first splint and guide rail, the spring both ends respectively with first splint and centre gripping inslot wall connection, the guide rail install in first splint one side, guide rail one end with the ball is laminated mutually.

In the implementation process, the elastic force of the spring drives the guide rail to move rightwards through the first clamping plate, and the wire end at one end of the enameled wire is loosened.

In a specific implementation scheme of the intelligent winding operation enameled wire device, a guide hole is formed in the inner surface of the winding roller, and the guide rail penetrates through the guide hole in a sliding mode.

In the implementation process, the guide hole is used for limiting the guide rail.

In a specific implementation scheme of the intelligent wire winding operation enameled wire device, the other end of the ball screw is fixedly connected with a handle, and the ball screw penetrates through and extends into the guide hole.

In the implementation process, the handle is used for people to conveniently drive the ball screw to rotate.

In a specific implementation scheme of the intelligent winding operation enameled wire device, the support is fixedly connected with a first hydraulic cylinder, and an output shaft of the first hydraulic cylinder is fixedly connected with a supporting plate.

In the implementation process, the first hydraulic cylinder is used for driving the supporting plate to move up and down, and then the supporting plate drives the winding roller to move up and down.

In a specific implementation scheme of the intelligent wire winding operation enameled wire device, sliding rails are fixedly connected to two sides of the supporting plate, sliding grooves are formed in the inner side of the support, and the sliding rails are connected to the sliding grooves in a sliding mode.

In the implementation process, the sliding rail and the sliding groove are used for limiting the supporting plate, so that the stability of the supporting plate in the up-and-down moving process is improved.

In a specific implementation scheme of the intelligent winding operation enameled wire device, the bracket is provided with a through hole in a penetrating mode, and the output shaft of the servo motor penetrates through the through hole in a sliding mode.

Drawings

In order to more clearly explain the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic structural diagram of an intelligent wire winding operation enamelled wire device provided by the embodiment of the application;

fig. 2 is a schematic structural diagram of a winding mechanism according to an embodiment of the present application;

FIG. 3 is a schematic structural diagram of a clamping assembly according to an embodiment of the present disclosure;

fig. 4 is a schematic structural view of a winding mechanism provided in an embodiment of the present application;

fig. 5 is a schematic structural diagram of a clamping assembly according to an embodiment of the present disclosure.

In the figure: 10-a winding mechanism; 110-a scaffold; 120-a servo motor; 130-a first fixture block; 140-a clamping assembly; 141-second hydraulic cylinder; 142-a turntable; 143-a second latch; 150-a first hydraulic cylinder; 160-a pallet; 170-a slide rail; 180-a chute; 20-a winding mechanism; 210-a wind-up roll; 220-a first card slot; 230-a second card slot; 240-a clamping assembly; 241-a spring; 242-a first splint; 243-guide rail; 250-support; 260-ball screw; 270-round ball; 280-a handle; 290-second splint.

Detailed Description

The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.

To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.

Referring to fig. 1, the present application provides an intelligent winding operation enameled wire device, which includes a winding mechanism 10 and a winding mechanism 20, wherein the winding mechanism 20 is clamped between the winding mechanism 10, the winding mechanism 10 is used for driving the winding mechanism 20 to rotate, and the winding mechanism 20 is used for rapidly clamping a wire end at one end of an enameled wire, so as to improve the winding efficiency of the enameled wire.

Referring to fig. 1 and 2, the winding mechanism 10 includes a bracket 110, a servo motor 120, a first fixture 130 and a clamping assembly 140, the servo motor 120 is connected to one side of the bracket 110, the first fixture 130 is mounted on an output shaft of the servo motor 120, the clamping assembly 140 is disposed on the other side of the bracket 110, the servo motor 120 is configured to drive the first fixture 130 to rotate, the first fixture 130 drives an enameled wire to be wound, and the clamping assembly 140 is configured to limit the enameled wire.

In some specific embodiments, the bracket 110 is fixedly connected with a first hydraulic cylinder 150, an output shaft of the first hydraulic cylinder 150 is fixedly connected with the supporting plate 160, the first hydraulic cylinder 150 is used for driving the supporting plate 160 to move up and down, and then the supporting plate 160 drives the winding roller 210 to move up and down; the two sides of the supporting plate 160 are fixedly connected with sliding rails 170, the inner side of the bracket 110 is provided with a sliding groove 180, the sliding rails 170 are connected to the sliding groove 180 in a sliding manner, and the sliding rails 170 and the sliding groove 180 are used for limiting the supporting plate 160 and improving the stability of the supporting plate 160 in the up-and-down movement process; the bracket 110 is provided with a through hole in a penetrating manner, and the output shaft of the servo motor 120 penetrates through the through hole in a sliding manner.

Referring to fig. 2, 3 and 4, the clamping assembly 140 includes a second hydraulic cylinder 141, a rotating plate 142 and a second clamping block 143, the second hydraulic cylinder 141 is connected to the inner side of the bracket 110, specifically, the second hydraulic cylinder 141 is connected to the inner side of the bracket 110 by welding, the rotating plate 142 is installed on the output shaft of the second hydraulic cylinder 141, specifically, the rotating plate 142 is installed on the output shaft of the second hydraulic cylinder 141 by welding, the second clamping block 143 is rotatably connected to one side of the rotating plate 142, specifically, the second clamping block 143 is rotatably connected to one side of the rotating plate 142 by a bearing, the second hydraulic cylinder 141 is configured to drive the second clamping block 143 to move left and right by the rotating plate 142, and the second clamping block 143 can limit the enameled wire, thereby improving the stability of the enameled wire during winding.

In some specific embodiments, the bracket 110 has a U-shaped structure, and the second latch 143 and the first latch 130 have a quadrangular prism structure; one end of the wind-up roll 210 is provided with a second clamping groove 230 matched with the second clamping block 143, the other end of the wind-up roll 210 is provided with a first clamping groove 220 matched with the first clamping block 130, the first clamping block 130 drives the first clamping block 130 to rotate through the first clamping block 130, and the second clamping block 143 limits the wind-up roll 210 through the second clamping groove 230.

Referring to fig. 1, 2 and 4, the winding mechanism 20 includes a winding roller 210, a clamping assembly 240, a support 250, a ball screw 260, a ball 270 and a second clamping plate 290, two ends of the winding roller 210 are respectively clamped between the clamping assembly 140 and the first clamping block 130, a clamping groove is formed on one side of the winding roller 210, the clamping assembly 240 is disposed in the clamping groove, the support 250 is mounted at one end of the winding roller 210, specifically, the support 250 is fixedly mounted at one end of the winding roller 210 by welding, a threaded hole is formed in an inner surface of the support 250, the ball 260 is threaded through the threaded hole, the ball 270 is connected to one end of the ball screw 260, specifically, the ball 270 is fixedly connected to one end of the ball 260 by welding, the ball 270 is attached to the clamping assembly 240, the second clamping plate 290 is mounted on an inner wall of the clamping groove, specifically, the second clamping plate 290 is fixedly mounted on an inner wall of the clamping groove by welding, the winding roller 210 is used for winding the enameled wire, ball 260 drives ball 270 through the screw hole and moves left, and ball 270 drives clamping component 240 and moves left, and clamping component 240 presss from both sides tightly the end of a thread of enameled wire one end through second splint 290, makes things convenient for automatic wire winding operation, improves wire winding efficiency.

Referring to fig. 4 and 5, the clamping assembly 240 includes a spring 241, a first clamping plate 242 and a guide rail 243, two ends of the spring 241 are respectively connected to the first clamping plate 242 and an inner wall of the clamping groove, specifically, two ends of the spring 241 are respectively connected to the first clamping plate 242 and the inner wall of the clamping groove by welding, the guide rail 243 is installed at one side of the first clamping plate 242, specifically, the guide rail 243 is installed at one side of the first clamping plate 242 by welding, one end of the guide rail 243 is attached to the ball 270, the elastic force of the spring 241 drives the guide rail 243 to move rightward by the first clamping plate 242, and a thread end at one end of the enameled wire is loosened; a guide hole is formed in the inner surface of the winding roller 210, the guide rail 243 penetrates through the guide hole in a sliding manner, and the guide hole is used for limiting the guide rail 243; ball 260 other end fixedly connected with handle 280, ball 260 runs through and extends to in the guide hole, and handle 280 is used for people conveniently to drive ball 260 and rotates.

This intelligence wire winding operation enameled wire device's theory of operation: when the enameled wire is required to be wound in production, firstly, a wire end at one end of the enameled wire is inserted into the clamping groove, then the ball screw 260 is rotated through the handle 280, the ball screw 260 drives the ball 270 to move leftwards through the threaded hole, the ball 270 drives the guide rail 243 to move leftwards, the guide rail 243 drives the first clamping plate 242 to move leftwards, so that the wire end at one end of the enameled wire is clamped between the first clamping plate 242 and the second clamping plate 290, at the moment, the servo motor 120 is turned on, the servo motor 120 drives the first clamping block 130 to rotate, the first clamping block 130 drives the winding roller 210 to rotate through the first clamping groove 220, the winding roller 210 winds the enameled wire, thereby achieving the purpose of high winding efficiency, through the arrangement of the clamping structure, the wire end at one end of the enameled wire is rapidly fixed, the steps of winding the enameled wire by a plurality of turns are reduced, the winding time of the enameled wire is reduced, and meanwhile, the enameled wire is not easy to loosen in the winding process, thereby improving the working efficiency and the winding working quality.

It should be noted that the specific model specifications of the servo motor 120, the second hydraulic cylinder 141, the first hydraulic cylinder 150, the wind-up roll 210, the spring 241, the ball screw 260 and the sphere 270 need to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.

The power supply of the servo motor 120, the second hydraulic cylinder 141 and the first hydraulic cylinder 150 and the principle thereof will be apparent to those skilled in the art and will not be described in detail herein.

The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. An intelligent wire winding operation enamelled wire device is characterized by comprising

The winding mechanism (10) comprises a bracket (110), a servo motor (120), a first clamping block (130) and a clamping assembly (140), the servo motor (120) is connected to one side of the bracket (110), the first clamping block (130) is installed on an output shaft of the servo motor (120), and the clamping assembly (140) is arranged on the other side of the bracket (110);

winding mechanism (20), winding mechanism (20) include wind-up roll (210), clamping component (240), support (250), ball (260), ball (270) and second splint (290), wind-up roll (210) both ends joint respectively in between joint component (140) and first fixture block (130), the centre gripping groove has been seted up to wind-up roll (210) one side, clamping component (240) set up in the centre gripping inslot, support (250) install in wind-up roll (210) one end, threaded hole has been seted up to support (250) internal surface, ball (260) screw thread runs through in the screw hole, ball (270) connect in ball (260) one end, ball (270) with clamping component (240) laminate mutually, install in centre gripping inslot wall second splint (290).

2. The intelligent wire winding operation enamelling wire device according to claim 1, characterized in that the clamping assembly (140) comprises a second hydraulic cylinder (141), a rotary disc (142) and a second clamping block (143), the second hydraulic cylinder (141) is connected to the inner side of the bracket (110), the rotary disc (142) is mounted on the output shaft of the second hydraulic cylinder (141), and the second clamping block (143) is rotatably connected to one side of the rotary disc (142).

3. An intelligent winding operation enamelling wire device according to claim 2, characterized in that the bracket (110) is of a U-shaped structure, and the second block (143) and the first block (130) are of a quadrangular prism structure.

4. The intelligent winding operation enamelling wire device according to claim 2, characterized in that one end of the winding roller (210) is provided with a second clamping groove (230) matched with the second clamping block (143), and the other end of the winding roller (210) is provided with a first clamping groove (220) matched with the first clamping block (130).

5. The intelligent wire winding operation enamelling wire device according to claim 1, characterized in that the clamping assembly (240) comprises a spring (241), a first clamping plate (242) and a guide rail (243), two ends of the spring (241) are respectively connected with the first clamping plate (242) and the inner wall of the clamping groove, the guide rail (243) is installed on one side of the first clamping plate (242), and one end of the guide rail (243) is attached to the round ball (270).

6. An intelligent winding operation enamelling wire device according to claim 5, characterized in that the inner surface of the winding roller (210) is provided with a guide hole, and the guide rail (243) is slidably penetrated through the guide hole.

7. An intelligent wire winding operation enamelling wire device according to claim 6, characterized in that the other end of the ball screw (260) is fixedly connected with a handle (280), and the ball screw (260) extends through the guide hole.

8. An intelligent wire winding operation enamelling wire device according to claim 1, characterized in that a first hydraulic cylinder (150) is fixedly connected to the bracket (110), and a supporting plate (160) is fixedly connected to the output shaft of the first hydraulic cylinder (150).

9. The intelligent winding operation enamelling wire device according to claim 8, characterized in that sliding rails (170) are fixedly connected to both sides of the supporting plate (160), a sliding groove (180) is formed in the inner side of the bracket (110), and the sliding rails (170) are slidably connected to the sliding groove (180).

10. The intelligent winding operation enamelling wire device according to claim 1, characterized in that the bracket (110) is provided with a through hole through which the output shaft of the servo motor (120) is slidably inserted.