CN216266745U - Prefabricated forming part for heat storage box body of industrial furnace burner - Google Patents

Prefabricated forming part for heat storage box body of industrial furnace burner Download PDF

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Publication number
CN216266745U
CN216266745U CN202122692436.XU CN202122692436U CN216266745U CN 216266745 U CN216266745 U CN 216266745U CN 202122692436 U CN202122692436 U CN 202122692436U CN 216266745 U CN216266745 U CN 216266745U
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China
Prior art keywords
heat storage
shell
storage box
industrial furnace
box body
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CN202122692436.XU
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Chinese (zh)
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李连地
宋学斌
宋晗冰
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Jiangsu Refuta Refractories Co ltd
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Jiangsu Refuta Refractories Co ltd
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Abstract

The utility model discloses a prefabricated forming part of a heat storage box body of a burner of an industrial furnace, which comprises a shell, wherein a sliding groove is arranged at the top of the shell, a long rod is connected in the middle of the sliding groove in a sliding manner, a floating ball is arranged at the bottom of the long rod, a short rod is arranged at the left side of the long rod, a travel switch is arranged at the left side of the shell, a feed pipe is arranged at the top of the shell, a first valve is arranged in the middle of the feed pipe, the travel switch is electrically connected with the first valve, a discharge pipe is arranged at the lower end of the shell, a second valve is arranged in the middle of the discharge pipe, the bottom of the discharge pipe is provided with the upper part of a heat storage box, a ball inlet cover plate is arranged at the left side of the upper part of the heat storage box, the lower part of the heat storage box is arranged below the upper part of the heat storage box, a furnace door is arranged at the front side of the lower part of the heat storage box, and an ash removing port is arranged at the right side of the lower part of the heat storage box, the utility model has the characteristics of strong practicability and adjustable flow.

Description

Prefabricated forming part for heat storage box body of industrial furnace burner
Technical Field
The utility model relates to the technical field of industrial manufacturing, in particular to a prefabricated forming part for a heat storage box body of a burner of an industrial furnace.
Background
With the attention on energy consumption and environmental protection, the problems of energy conservation, emission reduction and resource environment become the decisive factors influencing the survival and development of enterprises, and the energy conservation of a heating furnace serving as main energy consumption equipment in the aluminum industry is the greatest importance of the aluminum casting process. The normal use of the heat accumulating type burner is an effective way for saving energy of a heating furnace, the traditional heat accumulating type burner is that a metal shell is welded by a steel plate on the site of an industrial furnace, then a refractory high-temperature ceramic material is cast and molded in the shell, and finally the molded launder is heated, baked and dehydrated by using gas or electricity. However, this method cannot adjust the flow rate, which is likely to cause waste. Therefore, a prefabricated forming part for the heat accumulation box body of the burner of the industrial furnace, which has strong practicability and adjustable flow rate, is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a prefabricated forming part for a heat accumulation box body of a burner of an industrial furnace, which aims to solve the problems in the background technology.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides an industrial furnace combustor heat accumulation box prefabricated part, includes the shell, the top of shell is provided with the spout, the centre sliding connection of spout has the stock, the bottom of stock is provided with the floater, the left side of stock is provided with the quarter butt, the left side of shell is provided with travel switch, the top of shell is provided with the inlet pipe, the centre of inlet pipe is provided with valve one, travel switch is the electricity with valve one and is connected.
According to the technical scheme, the lower end of the outer shell is provided with the discharge pipe, the middle of the discharge pipe is provided with the second valve, and the bottom of the discharge pipe is provided with the upper part of the heat storage box.
According to the technical scheme, the ball inlet cover plate is arranged on the left side of the upper portion of the heat storage box, the lower portion of the upper portion of the heat storage box is provided with the lower portion of the heat storage box, the front side of the lower portion of the heat storage box is provided with the furnace door, and the ash scraping port is arranged on the right side of the lower portion of the heat storage box.
According to the technical scheme, the upper part of the heat storage box is composed of steel, a ceramic fiber heat insulation material and a high-temperature refractory ceramic material, an anchoring claw is fixedly mounted on the inner side of the steel and penetrates through the ceramic fiber heat insulation material, and the tail end of the anchoring claw is located inside the high-temperature refractory ceramic material.
According to the technical scheme, the top of the ball inlet cover plate is provided with the handle.
According to the technical scheme, the floating ball is made of high-temperature-resistant stainless steel.
Compared with the prior art, the utility model has the following beneficial effects: in the utility model, the raw materials are mixed,
(1) the upper part of the heat storage box is arranged, and the heat storage box is prefabricated, cast and molded and then is baked in advance, so that uniform and consistent heat treatment can be realized;
(2) by arranging the ceramic fiber heat-insulating material, the inner side of the steel is fixedly provided with the anchoring claw which penetrates through the ceramic fiber heat-insulating material, the tail end of the anchoring claw is positioned in the high-temperature refractory ceramic material, the materials are more tightly connected through the anchoring claw, different materials are used at different parts to exert the optimal performance of the different materials, and as shown in fig. 4, the steel, the ceramic fiber heat-insulating material and the high-temperature refractory ceramic material are not fully covered;
(3) through being provided with the floater, inside the liquid that needs the pouring enters into the shell through the inlet pipe, along with inside liquid level height, floater upward movement, the floater drives stock upward movement, the stock drives quarter butt upward movement, when the floater rises to the certain extent, quarter butt touching travel switch, travel switch control flap closes, the feed is closed to the inlet pipe, open valve two, inside the liquid of shell enters into heat accumulation case upper portion through the discharging pipe inside, can reach control flow's effect, prevent that the too much waste that causes of feeding.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged, fragmentary view of region A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic top plan view of an upper portion of the heat storage tank of the present invention;
FIG. 4 is a schematic sectional view of the upper portion of the heat storage tank of the present invention;
in the figure: 1. a housing; 2. a chute; 3. a long rod; 4. a floating ball; 5. a short bar; 6. a travel switch; 7. a feed pipe; 8. a first valve; 9. a discharge pipe; 10. a second valve; 11. the upper part of the heat storage box; 12. a ball inlet cover plate; 13. a handle; 14. the lower part of the heat storage box; 15. a furnace door; 16. removing an ash hole; 17. steel material; 18. a ceramic fiber thermal insulation material; 19. a high temperature refractory ceramic material; 20. and (6) anchoring the grab.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: a prefabricated forming part of a heat storage box body of an industrial furnace burner comprises a shell 1, wherein a sliding groove 2 is formed in the top of the shell 1, a long rod 3 is connected to the middle of the sliding groove 2 in a sliding mode, a floating ball 4 is arranged at the bottom of the long rod 3, a short rod 5 is arranged on the left side of the long rod 3, a travel switch 6 is arranged on the left side of the shell 1, a feeding pipe 7 is arranged at the top of the shell 1, a valve I8 is arranged in the middle of the feeding pipe 7, the travel switch 6 is electrically connected with the valve I8, liquid to be poured enters the shell 1 through the feeding pipe 7, the floating ball 4 moves upwards along with the high liquid level in the shell, the floating ball 4 drives the long rod 3 to move upwards, the short rod 5 drives the short rod 5 to move upwards, when the floating ball 4 rises to a certain degree, the short rod 5 touches the travel switch 6, the travel switch 6 controls the closing of the valve I8, the feeding pipe 7 is closed, and the flow control effect can be achieved, the waste caused by excessive feeding is prevented;
the lower end of the shell 1 is provided with a discharge pipe 9, the middle of the discharge pipe 9 is provided with a second valve 10, the bottom of the discharge pipe 9 is provided with an upper part 11 of the heat storage box, after feeding inside the shell 1 is completed, the second valve 10 is opened, liquid inside the shell 1 enters the upper part 11 of the heat storage box through the discharge pipe 9, and is injected quantitatively, so that waste is avoided;
a ball inlet cover plate 12 is arranged on the left side of the upper part 11 of the heat storage box, a lower part 14 of the heat storage box is arranged below the upper part 11 of the heat storage box, a furnace door 15 is arranged on the front side of the lower part 14 of the heat storage box, and an ash removing port 16 is arranged on the right side of the lower part 14 of the heat storage box;
the upper part 11 of the heat storage box is composed of steel 17, a ceramic fiber heat insulation material 18 and a high-temperature refractory ceramic material 19, an anchoring claw 20 is fixedly installed on the inner side of the steel 17, the anchoring claw 20 penetrates through the ceramic fiber heat insulation material 18, the tail end of the anchoring claw 20 is positioned in the high-temperature refractory ceramic material 19, the materials are connected more tightly through the anchoring claw 20, different materials are used at different parts to exert the optimal performance of the different materials, and as shown in fig. 4, the steel 17, the ceramic fiber heat insulation material 18 and the high-temperature refractory ceramic material 19 are not covered completely;
the top of the ball inlet cover plate 12 is provided with a handle 13, so that the ball inlet cover plate 12 can be conveniently lifted;
the floater 4 is high temperature resistant stainless steel, and the liquid that needs the pouring is high temperature liquid, and high temperature resistant stainless steel can prevent to scald badly, increases life.
The working principle is as follows: liquid to be poured enters the shell through the feeding pipe, the floating ball moves upwards along with the high liquid level in the shell, the floating ball drives the long rod to move upwards, the long rod drives the short rod to move upwards, when the floating ball rises to a certain degree, the short rod touches the travel switch, the travel switch controls the valve to be closed, the feeding pipe closes feeding, the flow control effect can be achieved, and waste caused by too much feeding is prevented;
after the feeding inside the shell is finished, the second valve is opened, the liquid inside the shell enters the inner part of the upper part of the heat storage box through the discharge pipe and is injected quantitatively, and the waste is avoided;
by the aid of the sectional design and the sectional manufacturing, the uniform and consistent heat treatment can be realized by pre-baking after prefabrication, casting and molding;
the connection between the materials is tighter through the anchoring claw, different materials are used at different parts to exert the best performance of the different materials, and as shown in figure 4, the steel, the ceramic fiber heat-insulating material and the high-temperature refractory ceramic material are not fully covered;
the handle can more conveniently lift the cover plate of the ball inlet;
the liquid that needs the pouring is high temperature liquid, and high temperature resistant stainless steel material can prevent to scald bad, increases life.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides an industrial furnace combustor heat accumulation box prefabricated part, includes shell (1), its characterized in that: the top of shell (1) is provided with spout (2), the centre sliding connection of spout (2) has stock (3), the bottom of stock (3) is provided with floater (4), the left side of stock (3) is provided with quarter butt (5), the left side of shell (1) is provided with travel switch (6), the top of shell (1) is provided with inlet pipe (7), the centre of inlet pipe (7) is provided with valve (8), travel switch (6) are connected for the electricity with valve (8).
2. The preformed unit for the heat accumulation box body of the burner of the industrial furnace as claimed in claim 1, wherein: the lower extreme of shell (1) is provided with discharging pipe (9), the centre of discharging pipe (9) is provided with valve two (10), the bottom of discharging pipe (9) is provided with heat accumulation case upper portion (11).
3. The preformed unit for the heat accumulation box body of the burner of the industrial furnace as claimed in claim 2, wherein: the left side of heat storage case upper portion (11) is provided with into ball mouth apron (12), the below of heat storage case upper portion (11) is provided with heat storage case lower part (14), the front of heat storage case lower part (14) is provided with furnace gate (15), the right side of heat storage case lower part (14) is provided with takes off ash mouthful (16).
4. The preformed unit for the heat accumulation box body of the burner of the industrial furnace as claimed in claim 3, wherein: heat accumulation case upper portion (11) comprise steel (17), ceramic fibre insulation material (18) and high temperature refractory ceramic material (19), and the inboard fixed mounting of steel (17) has the anchor to grab (20), the anchor is grabbed (20) and is run through ceramic fibre insulation material (18), the anchor is grabbed the end of (20) and is located the inside of high temperature refractory ceramic material (19).
5. The preformed unit for the heat accumulation box body of the burner of the industrial furnace as claimed in claim 4, wherein: the top of the ball inlet cover plate (12) is provided with a handle (13).
6. The preformed unit for the heat accumulation box body of the burner of the industrial furnace as claimed in claim 5, wherein: the floating ball (4) is made of high-temperature-resistant stainless steel.
CN202122692436.XU 2021-11-05 2021-11-05 Prefabricated forming part for heat storage box body of industrial furnace burner Active CN216266745U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122692436.XU CN216266745U (en) 2021-11-05 2021-11-05 Prefabricated forming part for heat storage box body of industrial furnace burner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122692436.XU CN216266745U (en) 2021-11-05 2021-11-05 Prefabricated forming part for heat storage box body of industrial furnace burner

Publications (1)

Publication Number Publication Date
CN216266745U true CN216266745U (en) 2022-04-12

Family

ID=81004783

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122692436.XU Active CN216266745U (en) 2021-11-05 2021-11-05 Prefabricated forming part for heat storage box body of industrial furnace burner

Country Status (1)

Country Link
CN (1) CN216266745U (en)

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