CN216264505U

CN216264505U - Part carrier filling equipment for assembly line

Info

Publication number: CN216264505U
Application number: CN202122328353.2U
Authority: CN
Inventors: 石勇
Original assignee: Kunshan Shunlingda Intelligent Technology Co ltd
Current assignee: Kunshan Shunlingda Intelligent Technology Co ltd
Priority date: 2021-09-26
Filing date: 2021-09-26
Publication date: 2022-04-12
Anticipated expiration: 2031-09-26

Abstract

The utility model relates to the field of intelligent automation equipment, and discloses part carrier filling equipment for an assembly line, which comprises a shell, a carrier conveying line and a plurality of part carriers, wherein the shell comprises an upper base plate positioned at the upper end of the shell, the carrier conveying line is horizontally arranged in the middle of the upper base plate and has the function of horizontally transferring the part carriers, a plurality of carrier filling stations are arranged on the carrier conveying line, each carrier filling station comprises a carrier clamping mechanism, a jacking mechanism and a carrier stopping mechanism, the carrier clamping mechanism is correspondingly arranged above the periphery of the carrier conveying line, the jacking mechanism is positioned below the carrier clamping mechanism, the carrier stopping mechanism is positioned on one side, facing the carrier conveying line, of the jacking mechanism, and the part carriers are spread out, and a plasma fan, a protective grating mechanism and a safety protection plate are arranged on the upper base plate. The parts are directly filled, the process of filling firstly and then placing in the assembly line is simplified, the efficiency is high, and the safety protection of workers is good.

Description

Part carrier filling equipment for assembly line

Technical Field

The utility model relates to the field of intelligent automation equipment, in particular to part carrier filling equipment for an assembly line.

Background

The automobile engine sensor connects as the important part inside the automobile parts, constitute by a plurality of different parts, in the equipment production process of these parts, including the constitution of parts such as little packing ring, the chip, the iron ring, big packing ring, the chip need weld when the equipment, the carrier is packed into with the part that needs the welding earlier generally, welding operation carries out again, the counterpoint that will accomplish the welding part of many processes is filled and is laid, reentrant assembly line carries out subsequent handling, need have special equipment to carry out the quick carrier of assembly line and fill, and the speed of production is improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide part carrier filling equipment for an assembly line.

The technical scheme adopted by the utility model for solving the technical problems is as follows: a part carrier filling device for an assembly line comprises a shell, a carrier conveying line and a plurality of component carriers, wherein the shell comprises an upper base plate located at the upper end of the shell, the carrier conveying line is horizontally arranged in the middle of the upper base plate and has a function of horizontally transferring the component carriers, a plurality of carrier filling stations are arranged on the carrier conveying line and comprise a carrier clamping mechanism, a jacking mechanism and a carrier stop mechanism, the carrier clamping mechanism is correspondingly arranged above the periphery of the carrier conveying line, the jacking mechanism is located below the carrier clamping mechanism, the carrier stop mechanism is located on one side, which is spread out by the jacking mechanism towards the component carriers on the carrier conveying line, an installing support located on the periphery of the carrier filling station is arranged on the upper base plate, the installing support comprises a plasma fan installing support and a protective grating installing support, be provided with a plurality of plasma fans that correspond with the carrier filling station one by one on the plasma fan installing support, plasma fan fills the station top in the carrier, be provided with the protection grating mechanism that is located the carrier and fills the station left and right sides on the protection grating installing support, both sides are provided with the safety protection board around the carrier filling station on the upper substrate, the outside of safety protection board is provided with the control button that control carrier clamping mechanism, climbing mechanism and carrier stop mechanism cooperation shifted the part carrier on the upper substrate. The parts are directly filled, the process of filling firstly and then placing in the assembly line is simplified, the efficiency is high, and the safety protection of workers is good.

Further, the method comprises the following steps: the carrier clamping mechanism comprises a plurality of vertical fixing columns, a horizontal fixing plate and a plurality of groups of first limiting mechanisms, the vertical fixing columns are vertically fixed on the outer side of a carrier conveying line on an upper substrate, the horizontal fixing plate is horizontally fixed at the upper ends of the vertical fixing columns, a penetrating operation hole for a loading structure on a part carrier to pass through is arranged on the horizontal fixing plate corresponding to the carrier conveying line, the plurality of groups of first limiting mechanisms are positioned in a plurality of directions of the lower surface of the horizontal fixing plate, penetrating the periphery of the penetrating operation hole, the outer side of the lower surface of the horizontal fixing plate is provided with a plurality of limiting round tables, limiting holes matched with the limiting round tables are arranged on the part carrier corresponding to the limiting round tables, a plurality of limiting inclined tables corresponding to the first limiting mechanisms one by one are arranged on the lower side of the part carrier, and each first limiting mechanism comprises a driving mechanism, a moving part and a limiting block, the upper end of stopper is provided with the spacing inclined plane that corresponds and mate with spacing sloping platform, actuating mechanism is located horizontal fixed plate lower surface, the moving part sets up at the actuating mechanism downside and can be driven its relative spacing sloping platform horizontal migration by actuating mechanism, the stopper sets up the one end that is close to spacing sloping platform at the moving part. The filling work is convenient to operate and high in efficiency.

Further, the method comprises the following steps: the jacking mechanism comprises a jacking power mechanism, a second limiting mechanism and a jacking plate, the jacking power mechanism is arranged on the lower surface of an upper base plate and corresponds to the carrier clamping mechanism, a jacking hole for a moving part of the jacking power mechanism to pass through is formed in the upper base plate, the jacking plate is positioned above the upper base plate and is fixed with the moving part of the jacking power mechanism, the second limiting mechanism comprises a plurality of sliding sleeves and a plurality of sliding columns capable of freely sliding in the sliding sleeves, the plurality of sliding sleeves are vertically fixed on the periphery of the jacking power mechanism on the lower surface of the upper base plate, penetrating sliding column holes for the sliding columns to pass through are formed in the positions, corresponding to the sliding sleeves, on the upper base plate, the upper ends of the sliding columns penetrate through the sliding sleeves and are fixed on the lower surface of the jacking plate, the lower ends of the sliding columns are positioned below the sliding sleeves, and the upper surface of the jacking plate is provided with a plurality of positioning round tables, and a circular truncated cone-shaped jacking positioning hole matched with the jacking positioning circular truncated cone is formed in the position, corresponding to the jacking positioning circular truncated cone, of the lower side of the component carrier. The component carrier can be quickly and accurately moved up and down, the fault tolerance rate in the butt joint process is high, and mechanical faults are not easy to generate.

Further, the method comprises the following steps: and a carrier return line is arranged in the shell corresponding to the carrier conveying line. Set up the return line and practice thrift the space, carrier cycle use, resources are saved, degree of automation is high.

Further, the method comprises the following steps: the lower extreme of casing is provided with a plurality of universal wheels and a plurality of adjustable supporting legs. Is convenient for moving, transferring and butting.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a front view of the present invention with a portion of the lower housing removed;

FIG. 3 is a schematic front view of a carrier chuck and a lift mechanism;

fig. 4 is a partially schematic front view of the carrier chuck after being inverted.

Labeled as: the plasma processing device comprises a shell 100, an upper substrate 101, a carrier conveying line 110, a carrier reflow line 120, a component carrier 200, a limiting hole 201, a limiting inclined table 202, a circular table-shaped jacking positioning hole 203, a carrier clamping mechanism 300, a vertical fixing column 310, a horizontal fixing plate 320, a penetrating operation hole 321, a limiting circular table 322, a first limiting mechanism 330, a driving mechanism 331, a moving component 332, a limiting block 333, a jacking mechanism 400, a jacking power mechanism 410, a second limiting mechanism 420, a jacking plate 430, a jacking positioning circular table 431, a carrier stopping mechanism 500, a plasma fan mounting bracket 610, a protective grating mounting bracket 620, a plasma fan 700, a protective grating mechanism 800 and a safety protection plate 900.

Detailed Description

The utility model is further described with reference to the following figures and detailed description.

The part carrier filling apparatus for the assembly line shown in fig. 1 and fig. 2 comprises a housing 100, a carrier transmission line 110 and a plurality of component carriers 200, wherein the housing 100 comprises an upper substrate 101 located at the upper end thereof, the carrier transmission line 110 is horizontally arranged at the middle part of the upper substrate 101 and has the function of horizontally transferring the component carriers 200, a plurality of carrier filling stations are arranged on the carrier transmission line 110, the carrier filling stations comprise a carrier clamping mechanism 300, a jacking mechanism 400 and a carrier stopping mechanism 500 which are arranged on the upper substrate 101, the carrier clamping mechanism 300 is correspondingly arranged above the periphery of the carrier transmission line 110, the jacking mechanism 400 is located below the carrier clamping mechanism 300, the carrier stopping mechanism 500 is located at one side of the jacking mechanism 400 which is conveyed out towards the component carriers 200 on the carrier transmission line 110, and an installation support located at the periphery of the carrier filling station is arranged on the upper substrate 101, the installing support includes plasma fan installing support 610 and protection grating installing support 620, be provided with a plurality of plasma fans 700 that one by one and carrier fill the station and correspond on plasma fan installing support 610, plasma fan 700 fills the station top in the carrier, be provided with the protection grating mechanism 800 that is located the carrier and fills the station left and right sides on the protection grating installing support 620, both sides are provided with safety protection board 900 around the carrier filling station on the upper substrate 101, the outside of safety protection board 900 is provided with control carrier clamping mechanism 300, climbing mechanism 400 and the control button that the cooperation of carrier locking mechanism 500 shifts part carrier 200 on the upper substrate 101. In the implementation, the component carriers 200 are sequentially conveyed on the carrier conveying line 110, when the component carriers 200 are carried below the carrier clamping mechanism 300, when the carrier clamping mechanism 300 is idle, the carrier stop mechanism 500 stops the component carriers 200, the jacking mechanism 400 jacks the component carriers 200 to the preset position of the carrier clamping mechanism 300 and is positioned and fixed by the carrier clamping mechanism 300, the jacking mechanism 400 resets after the component carriers 200 are positioned and fixed by the carrier clamping mechanism 300 without influencing the operation of the following stations, parts to be assembled and processed on the assembly line are manually filled into the component carriers 200 one by one, after the filling is completed, the control button is pressed, the carrier stop mechanism 500 is moved away, the jacking mechanism 400 is lifted to be in butt joint with the component carriers 200, the carrier clamping mechanism 300 releases the positioning of the component carriers 200, and then the jacking mechanism 400 descends and transfers the component carriers 200 to the carrier conveying line 110, the component carrier 200 may flow to the next process. The plasma fan 700 eliminates product static electricity and personnel static electricity, and the safety grating ensures that no personnel can enter the grating range when the equipment works, so that the safety of the personnel is protected. The parts are directly filled, the process of filling firstly and then placing in the assembly line is simplified, the efficiency is high, and the safety protection of workers is good.

On the basis of the above, as shown in fig. 1 to 4, the carrier fixture 300 includes a plurality of vertical fixing posts 310, a horizontal fixing plate 320, and a plurality of sets of first limiting mechanisms 330, the plurality of vertical fixing posts 310 are vertically fixed on the outer side of the carrier transmission line 110 on the upper substrate 101, the horizontal fixing plate 320 is horizontally fixed on the upper ends of the plurality of vertical fixing posts 310, a through operation hole 321 for the loading structure on the component carrier 200 to pass through is disposed on the horizontal fixing plate 320 at a position corresponding to the carrier transmission line 110, the plurality of sets of first limiting mechanisms 330 are disposed on the lower surface of the horizontal fixing plate 320 in a plurality of directions through the periphery of the operation hole 321, a plurality of limiting circular truncated cones 322 are disposed on the outer side of the lower surface of the horizontal fixing plate 320, a limiting hole 201 matched with the limiting circular truncated cone 322 is disposed on the component carrier 200 at a position corresponding to the limiting circular truncated cone 322, a plurality of limiting inclined platforms 202 corresponding to the first limiting mechanisms 330 one by one are disposed on the lower side of the component carrier 200, the first limiting mechanism 330 comprises a driving mechanism 331, a moving part 332 and a limiting block 333, the upper end of the limiting block 333 is provided with a limiting inclined surface corresponding to and matching with the limiting inclined table 202, the driving mechanism 331 is located on the lower surface of the horizontal fixing plate 320, the moving part 332 is arranged on the lower side of the driving mechanism 331 and can be driven by the driving mechanism 331 to horizontally move relative to the limiting inclined table 202, and the limiting block 333 is arranged at one end of the moving part 332 close to the limiting inclined table 202. In the specific implementation, the optical sensing device is arranged on the lower surface of the horizontal fixing plate 320 for sensing the position of the component carrier 200, in the process that the jacking mechanism 400 jacks the component carrier 200, the limiting circular truncated cone 322 on the lower surface of the horizontal fixing plate 320 gradually enters the limiting hole 201 on the component carrier 200, after the jacking mechanism 400 jacks the component carrier 200 to a preset position, the driving mechanism 331 drives the moving part 332 to drive the limiting block 333 to move towards the corresponding limiting inclined table 202 on the component carrier 200, and the limiting blocks 333 limit and fix the lower surface of the component carrier 200 through the limiting inclined table 202 from multiple directions; when the component carrier 200 is placed back on the carrier conveying line 110, the jacking mechanism 400 is first abutted with the component carrier 200, then the driving mechanism 331 drives the moving component 332 to drive the limiting block 333 to move away from the corresponding limiting inclined table 202 on the component carrier 200, and the jacking mechanism 400 descends to take the component carrier 200 to disengage from the lower surface of the horizontal fixing plate 320. The filling work is convenient to operate and high in efficiency.

On the basis, as shown in fig. 3, the jacking mechanism 400 includes a jacking power mechanism 410, a second limiting mechanism 420 and a jacking plate 430, the jacking power mechanism 410 is disposed at a position corresponding to the carrier clamping mechanism 300 on the lower surface of the upper substrate 101, a jacking hole for allowing the moving part of the jacking power mechanism 410 to pass through is disposed on the upper substrate 101, the jacking plate 430 is located above the upper substrate 101 and fixed to the moving part of the jacking power mechanism 410, the second limiting mechanism 420 includes a plurality of sliding sleeves and a plurality of sliding pillars capable of freely sliding in the sliding sleeves, the plurality of sliding sleeves are vertically fixed on the periphery of the jacking power mechanism 410 on the lower surface of the upper substrate 101, a penetrating sliding pillar hole for allowing the sliding pillar to pass through is disposed on the upper substrate 101 at a position corresponding to the sliding sleeves, and the upper end of the sliding pillar passes through the sliding sleeve and the penetrating sliding pillar hole and is fixed on the lower surface of the jacking plate 430, the lower end of the sliding column is located below the sliding sleeve, the upper surface of the jacking plate 430 is provided with a plurality of jacking positioning round tables 431, and the positions, corresponding to the jacking positioning round tables 431, of the lower side of the component carrier 200 are provided with round table-shaped jacking positioning holes 203 matched with the jacking positioning round tables 431. The component carrier 200 can be moved up and down quickly and accurately, the fault tolerance rate in the butt joint process is high, and mechanical faults are not easy to generate.

In addition to the above, as shown in fig. 1, a carrier return line 120 is provided in the housing 100 at a position corresponding to the carrier transmission line 110. Set up the return line and practice thrift the space, carrier cycle use, resources are saved, degree of automation is high.

On the basis of the above, as shown in fig. 1, the lower end of the housing 100 is provided with a plurality of universal wheels and a plurality of adjustable supporting feet. Is convenient for moving, transferring and butting.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A parts carrier filling apparatus for an assembly line, comprising a housing (100), a carrier conveying line (110) and a plurality of parts carriers (200), the housing (100) including an upper base plate (101) at an upper end thereof, the carrier conveying line (110) being horizontally disposed at a middle portion of the upper base plate (101) and having a function of horizontally transferring the parts carriers (200), characterized in that: the carrier conveying line is characterized in that a plurality of carrier filling stations are arranged on the carrier conveying line (110), each carrier filling station comprises a carrier clamping mechanism (300), a jacking mechanism (400) and a carrier stopping mechanism (500), the carrier clamping mechanism (300) is correspondingly arranged above the periphery of the carrier conveying line (110), the jacking mechanism (400) is located below the carrier clamping mechanism (300), the carrier stopping mechanism (500) is located on one side, facing the upper part carrier (200) of the carrier conveying line (110), of the jacking mechanism (400), a mounting support located on the periphery of the carrier filling stations is arranged on the upper base plate (101), the mounting support comprises a plasma fan mounting support (610) and a protective grating mounting support (620), a plurality of plasma fans (700) corresponding to the carrier filling stations one by one are arranged on the plasma fan mounting support (610), plasma fan (700) fill station top in the carrier, be provided with on protection grating installing support (620) and be located the carrier and fill protection grating mechanism (800) of the station left and right sides, both sides are provided with safety protection board (900) around the carrier filling station on upper substrate (101), the outside of safety protection board (900) is provided with the control button that control carrier clamping mechanism (300), climbing mechanism (400) and carrier stop motion (500) cooperation transferred part carrier (200) on upper substrate (101).

2. The parts carrier filling apparatus for an assembly line as set forth in claim 1, wherein: the carrier clamping mechanism (300) comprises a plurality of vertical fixing columns (310), a horizontal fixing plate (320) and a plurality of groups of first limiting mechanisms (330), the vertical fixing columns (310) are vertically fixed on the outer side of a carrier conveying line (110) on an upper base plate (101), the horizontal fixing plate (320) is horizontally fixed at the upper ends of the vertical fixing columns (310), a penetrating operation hole (321) for a part carrier (200) to penetrate through is formed in the horizontal fixing plate (320) at a position corresponding to the carrier conveying line (110), the plurality of groups of first limiting mechanisms (330) are located in a plurality of directions of the lower surface of the horizontal fixing plate (320) in the periphery of the penetrating operation hole (321), a plurality of limiting circular truncated cones (322) are arranged on the outer side of the lower surface of the horizontal fixing plate (320), and limiting holes (201) matched with the limiting circular truncated cones (322) are formed in positions, corresponding to the limiting circular truncated cones (322), on the part carrier (200), the part carrier (200) downside is provided with a plurality of spacing sloping platforms (202) that correspond one by one with first limiting mechanism (330), first limiting mechanism (330) include actuating mechanism (331), moving part (332) and stopper (333), the upper end of stopper (333) is provided with the spacing inclined plane that corresponds and match with spacing sloping platform (202), actuating mechanism (331) are located horizontal fixation board (320) lower surface, moving part (332) set up in actuating mechanism (331) downside and can be driven its relative spacing sloping platform (202) horizontal migration by actuating mechanism (331), stopper (333) set up the one end that is close to spacing sloping platform (202) at moving part (332).

3. The parts carrier filling apparatus for an assembly line as set forth in claim 2, wherein: the jacking mechanism (400) comprises a jacking power mechanism (410), a second limiting mechanism (420) and a jacking plate (430), the jacking power mechanism (410) is arranged at a position, corresponding to the carrier clamping mechanism (300), on the lower surface of the upper base plate (101), a jacking hole for the moving part of the jacking power mechanism (410) to pass through is formed in the upper base plate (101), the jacking plate (430) is positioned above the upper base plate (101) and fixed with the moving part of the jacking power mechanism (410), the second limiting mechanism (420) comprises a plurality of sliding sleeves and a plurality of sliding columns capable of freely sliding in the sliding sleeves, the plurality of sliding sleeves are vertically fixed on the periphery of the jacking power mechanism (410) on the lower surface of the upper base plate (101), a penetrating sliding column hole for the sliding column to pass through is formed in a position, corresponding to the sliding sleeve, the upper end of the sliding column penetrates through the sliding sleeve and the penetrating sliding column hole and is fixed on the lower surface of the jacking plate (430), the lower extreme of traveller is located sliding sleeve's below, the upper surface of jacking board (430) is provided with a plurality of jacking location round platforms (431), the downside that supplies part carrier (200) is provided with round platform shape jacking locating hole (203) that match with jacking location round platform (431) corresponding position.

4. The parts carrier filling apparatus for an assembly line as set forth in claim 1, wherein: and a carrier return line (120) is arranged in the shell (100) at a position corresponding to the carrier conveying line (110).

5. The parts carrier filling apparatus for an assembly line as set forth in claim 1, wherein: the lower end of the shell (100) is provided with a plurality of universal wheels and a plurality of adjustable supporting feet.