CN216264405U

CN216264405U - Standardized automatic assembly functional head

Info

Publication number: CN216264405U
Application number: CN202122853594.9U
Authority: CN
Inventors: 宾兴; 王金军; 黄宗运
Original assignee: Shenzhen Sinvo Automatic Co Ltd
Current assignee: Shenzhen Sinvo Automatic Co Ltd
Priority date: 2021-11-22
Filing date: 2021-11-22
Publication date: 2022-04-12
Anticipated expiration: 2031-11-22

Abstract

The utility model discloses a standardized automatic assembly functional head, which comprises a connecting plate, a driving part, an assembly part and a CCD (charge coupled device) part, wherein the connecting plate is vertically arranged, the upper part and the lower part of the connecting plate are respectively provided with a group of second mounting holes, and the second mounting holes are used for mounting the connecting plate through nuts; the driving part is arranged on one side of the connecting plate, and the output end of the driving part penetrates through the connecting plate to extend to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD component is arranged at the lower part of the connecting plate, and the shooting direction of the CCD component is downward arranged. The utility model realizes the standardized design and assembly of functional head lifting drive, rotary drive and CCD visual assembly, solves the standardized implementation problem of an automatic assembly line body, and has good applicability and expandability.

Description

Standardized automatic assembly functional head

Technical Field

The utility model relates to the field of automatic production, in particular to a standardized automatic assembly functional head for material assembly and processing of an automatic production line.

Background

The automatic production device has the advantages that the automatic production device can automatically complete various production and processing by replacing manual work with machines, and in the field of automatic equipment, because a produced product generally consists of a plurality of scattered parts, in the actual production process, various parts need to be automatically assembled through equipment, so that a complete product structure is formed. Therefore, the ubiquitous production process for automatic assembly and processing of various materials is applied to multiple fields, and the production requirements for automatic assembly of the materials are met for various intelligent terminal devices, products such as mobile phones, tablet computers, intelligent watches, batteries and power supplies, various daily products and toys. Because the types and specifications of materials in the automatic assembly process are different, the existing automatic assembly technology generally adopts respective assembly equipment aiming at different materials, and standardized universal assembly equipment is difficult to form.

For the automatic assembly of materials, different materials need to be assembled, so the assembled materials are involved; therefore, the automatic material assembling process integrally comprises three process sections, namely an automatic material loading process of the assembled material, a material loading process of the substrate material and an automatic assembling process of the assembled material and the substrate material. For the feeding process of the assembled materials, the existing automatic feeding process comprises vibration disc feeding, material belt feeding, Tray disc feeding and the like, and different feeding modes are selected according to different specifications of the materials. The Tray is used for bearing the assembled materials in the assembling, processing and detecting processes, a plurality of materials can be loaded in a single Tray under the general condition, and meanwhile, a plurality of trays are stacked together to integrally feed in order to ensure continuous feeding. In the loading process of the base material, a jig is generally used as a device carrier, the jig clamps the base material, then the base material is conveyed to an assembly station, and the assembled material is taken out by a functional assembly head and then automatically assembled on the base material.

Based on the above background, in the field of automatic assembly at present, equipment suppliers in China still stay in the non-standard assembly stage, that is, different equipment manufacturers independently research and develop non-standard assembly equipment according to the process requirements of their customers, and no standardized assembly line capable of being widely used and popularized exists in the whole industry at present. The following technical problems need to be solved in the research and development process of a standardized assembly line body: 1. in the automatic assembly process, materials need to be taken and placed, so that the lifting drive of the assembled functional head along the vertical direction is an essential functional requirement, and the problem of standardized design of the lifting drive of the functional head needs to be solved; 2. meanwhile, the functional head assembly process also relates to the CCD shooting detection process requirement, so the problem of standardized design of the functional head CCD assembly needs to be solved; 3. in the actual working process, the process requirement that two sets of assembling actions are required to be independently assembled for a single station exists, so that the problem that the assembling parts of the functional head can be expanded in the standardized realization process of the functional head is also required to be solved; 4. the existence needs to be rotatory in the actual equipment process and adjusts the material angle, consequently needs to solve the standardized problem of the rotatory function of functional head.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the present invention is to provide a standardized automatic assembly functional head which realizes standardized design and assembly of functional head lifting drive, rotation drive and CCD vision assembly, solves the standardized implementation problem of an automatic assembly line, and has good applicability and expandability, in view of the above-mentioned deficiencies of the prior art.

The technical scheme adopted by the utility model is as follows: a standardized automatic assembly functional head comprises a connecting plate, a driving part, an assembly part and a CCD part, wherein the connecting plate is vertically arranged, the upper part and the lower part of the connecting plate are respectively provided with a group of second mounting holes, and the second mounting holes are used for mounting the connecting plate through nuts; the driving part is arranged on one side of the connecting plate, and the output end of the driving part penetrates through the connecting plate to extend to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD component is arranged at the lower part of the connecting plate, and the shooting direction of the CCD component is downward arranged.

Preferably, a third slide rail is arranged on the other side wall of the connecting plate along the vertical direction; a first through groove is formed in one side of the third slide rail and penetrates through the connecting plate; a second through groove is arranged below the connecting plate and is perpendicular to the first through groove.

Preferably, the driving part comprises a driving motor, a driving screw rod, a driving connecting block and a driving sliding seat, wherein the driving motor is arranged above one side wall of the connecting plate, and the output end of the driving motor is arranged upwards; the driving screw rod is vertically and rotatably connected to one side wall of the connecting plate and is connected with the output end of the driving motor through a transmission belt; the driving connecting block is in threaded connection with the driving screw rod, the driving screw rod drives the driving connecting block to move up and down when rotating, the driving connecting block penetrates through the first through groove to extend to the other side of the connecting plate, and the driving connecting block slides in the first through groove.

Preferably, the driving sliding seat is slidably connected to the third sliding rail, is connected to the driving connecting block, and is driven by the driving connecting block to move up and down; the assembling part is arranged on the driving sliding seat and is driven by the driving sliding seat to move up and down.

Preferably, the CCD component includes a CCD support plate, a CCD, a prism and a light source, wherein the CCD support plate is horizontally connected to the side wall of the connecting plate; the CCD is horizontally arranged at the bottom of the CCD support plate, and the lens is arranged towards the direction of the connecting support plate; the prism is arranged on one side of a lens of the CCD and is arranged along the vertical direction inclined at an angle of 45 degrees; the light source is arranged at the lower part of the prism, and the light rays at the shooting part at the lower part of the light source are upwards transmitted to the prism, converted in angle by the prism and transmitted to the CCD.

Preferably, the assembling part comprises an assembling slide seat, an assembling shaft, a rotating motor, an assembling transmission belt and an assembling head, wherein the assembling slide seat is respectively connected to the third slide rail in a sliding manner, and the assembling slide seat is connected with the driving connecting block; the assembling shaft is connected between the assembling sliding seat and the assembling seat and is rotatably connected with the assembling sliding seat and the assembling seat.

Preferably, the rotating motor is arranged at the lower part of the driving motor, and the output shaft is arranged downwards; the lower end of the assembling shaft and the output shaft of the rotating motor are respectively provided with a synchronizing wheel; the assembly transmission belt is connected to the two synchronous wheels, and the rotating motor drives the assembly shaft to rotate through the assembly transmission belt; the assembling head is connected to the bottom of the assembling shaft.

The utility model has the beneficial effects that:

aiming at the defects and shortcomings in the prior art, the utility model designs a standardized design and assembly for realizing lifting drive, rotary drive and CCD visual assembly of a functional head, solves the standardized implementation problem of an automatic assembly line body, and has good applicability and expandability.

The utility model takes the connecting plate as a bearing structure, and integrally comprises a driving part, an assembling part and a CCD part in order to meet the requirements of lifting driving, rotating driving and CCD functions in the automatic assembling process; in order to ensure the realization of the lifting driving function, a first through groove is arranged on the connecting plate along the vertical direction, a third slide rail is arranged on the other side wall, a driving slide seat is slidably arranged on the third slide rail, and a second through groove is horizontally arranged below the first through groove in order to ensure the realization of the rotating driving function. The driving part takes a driving motor as a power output structure, the driving motor is vertically arranged on one side wall of the connecting plate, the output end of the driving motor is upwards arranged, and the driving motor drives a driving screw rod which is rotatably connected to the side wall of the connecting plate to rotate through a driving belt; the drive connection is in the drive connecting block elevating movement above that when the drive lead screw is rotatory, and the drive connecting block level passes first logical groove and extends to the opposite side of connecting plate to be connected with the drive slide, the drive connecting block drives third slide elevating movement when first logical inslot vertical slip, has avoided the motion to interfere through above structure promptly, has utilized connecting plate both sides space simultaneously effectively. The CCD part is arranged below the connecting plate, and in order to reduce the overall space occupancy rate, the CCD lens adopts a horizontal arrangement mode, and the CCD is horizontally arranged below the CCD supporting plate by taking the CCD supporting plate which is horizontally connected to one side of the connecting plate as a bearing structure; the CCD camera lens is characterized in that a prism arranged along an angle of 45 degrees is creatively arranged on one side of the CCD camera lens, a light source is arranged below the prism, after light is emitted to an assembly part through the light source, the assembly part reflects the light upwards, the light is converted into an angle of 90 degrees through the prism, the light is horizontally emitted into the CCD camera lens, and pattern information is obtained through shooting of the CCD camera lens. The assembly part is connected to the third sliding seat and driven by the third sliding seat to lift so as to meet the process requirement of getting and placing materials or assembling the materials on the condition of approaching the materials downwards or approaching the materials upwards in the automatic assembly process; the assembling part takes an assembling sliding seat and an assembling seat which are arranged at intervals up and down as a bearing structure, the assembling sliding seat is fixedly connected with a third sliding seat and driven by the third sliding seat to move up and down, and the assembling seat is connected with a third sliding rail in a sliding way; the assembling slide seat and the assembling seat are vertically and rotatably inserted into the assembling shaft, and the assembling slide seat drives the assembling shaft and the assembling seat to synchronously lift and move. In order to solve the problem of the rotating process in the assembling process, the utility model reserves an installation position below a driving motor, the installation position is provided with a rotating motor, an output shaft vertically arranged on the rotating motor and the lower end of an assembling shaft are respectively sleeved with a synchronizing wheel, an assembling transmission belt is sleeved between the two synchronizing wheels, when the output shaft of the rotating motor drives the synchronizing wheels on the rotating motor to rotate, the synchronizing wheels drive the assembling shaft to rotate through the assembling transmission belt and the synchronizing wheels on the assembling shaft, and the assembling shaft drives an assembling head connected to the bottom of the assembling shaft to rotate.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the second embodiment of the present invention.

Fig. 3 is a third schematic perspective view of the present invention.

Fig. 4 is one of the assembly structure diagrams of embodiment 1 of the present invention.

Fig. 5 is a second assembly structure diagram of embodiment 1 of the present invention.

Fig. 6 is one of the assembly structure diagrams of embodiment 2 of the present invention.

Fig. 7 is a second assembly structure diagram of embodiment 2 of the present invention.

Detailed Description

The utility model will be further described with reference to the accompanying drawings in which:

example 1: as shown in fig. 1 to 5, the technical solution adopted by the present invention is as follows: a standardized automatic assembly functional head comprises a connecting plate 651, a driving part, an assembly part and a CCD part, wherein the connecting plate 651 is vertically arranged, a group of second mounting holes 652 are respectively arranged at the upper part and the lower part of the connecting plate 651, and the connecting plate is mounted through nuts in the second mounting holes 652; the driving component is arranged on one side of the connecting plate 651, and the output end passes through the connecting plate 651 and extends to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD member is provided below the connection plate 651, and the imaging direction of the CCD member is oriented downward.

A third slide rail 653 is arranged on the other side wall of the connecting plate 651 along the vertical direction; a first through groove 654 is arranged at one side of the third sliding rail 653, and the first through groove 654 penetrates through the connecting plate 651; a second through groove 6513 is formed below the connecting plate 651, and the second through groove 6513 is arranged in a direction perpendicular to the first through groove 654.

The driving component comprises a driving motor 655, a driving screw 656, a driving connecting block 657 and a driving slide 658, wherein the driving motor 655 is arranged above one side wall of the connecting plate 651, and the output end is arranged upwards; the driving screw 656 is vertically and rotatably connected to a side wall of the connecting plate 651 and is connected to the output end of the driving motor 655 through a transmission belt; the driving connection block 657 is in threaded connection with the driving screw 656, the driving screw 656 drives the driving connection block 657 to move up and down when rotating, and the driving connection block 657 passes through the first through groove 654, extends to the other side of the connection plate 651, and slides in the first through groove 654.

The driving slide 658 is slidably connected to the third slide 653, connected to the driving connection block 657, and driven by the driving connection block 657 to move up and down; the assembly member is provided on a driving slide 658 and is driven by the driving slide 658 to move up and down.

The CCD component comprises a CCD support plate 659, a CCD6510, a prism 6511 and a light source 6512, wherein the CCD support plate 659 is horizontally connected to the side wall of the connecting plate 651; the CCD6510 is horizontally arranged at the bottom of the CCD support plate 659, and the lens is arranged towards the direction of the connecting support plate 651; the prism 6511 is disposed on one side of the lens of the CCD6510 and is disposed in a vertical direction inclined at an angle of 45 °; the light source 6512 is disposed below the prism 6511, and light rays of a shooting part below the light source 6512 are transmitted upward to the prism 6511, converted in angle by the prism 6511, and transmitted to the CCD 6510.

The assembly components comprise an assembly sliding seat 6514, an assembly seat 6515, an assembly shaft 6516, a rotating motor 6517, an assembly transmission belt 6518 and an assembly head 6519, wherein the

assembly sliding seats

6514 and 6515 are respectively connected on the third sliding rail 653 in a sliding way, and the assembly sliding seat 6514 is connected with a drive connecting block 657; the assembly shaft 6516 is connected between and rotatably connected to the assembly slide 6514 and the assembly seat 6515.

The rotary motor 6517 is provided below the drive motor 655 with the output shaft facing downward; the lower end of the assembly shaft 6516 and the output shaft of the rotating motor 6517 are respectively provided with a synchronizing wheel 650; the assembly transmission belt 6518 is connected with the two synchronous wheels 650, and the rotating motor 6517 drives the assembly shaft 6516 to rotate through the assembly transmission belt 6518; the assembly head 6519 is attached to the bottom of the assembly shaft 6516.

Example 2: as shown in fig. 1 to 3 and fig. 6 to 7, which are schematic views of embodiment 2 of the present invention, this embodiment is expanded on a platform built in embodiment 1, and the difference between this embodiment and embodiment 1 is that the assembly components of the functional head in this embodiment include two groups, and the corresponding drives also include two groups; on the premise of ensuring that other structural designs are the same as those in embodiment 1, the two sets of driving components are respectively horizontally arranged on one side wall of the connecting plate in parallel, the two sets of assembling components are respectively connected with the output ends of the two driving components, and the two sets of driving components independently drive the two sets of assembling components to carry out automatic assembling. Meanwhile, the number of the assembled parts can be further expanded on the basis of the embodiment 2 according to the actual assembling and processing requirements, and the expanded transformation belongs to the protection scope claimed by the utility model.

Furthermore, the utility model designs a standardized automatic assembly functional head which realizes the lifting drive, the rotation drive and the CCD visual assembly standardized design and assembly of the functional head, solves the standardized implementation problem of an automatic assembly line body and has good applicability and expandability.

The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.

Claims

1. The utility model provides a standardized automatic assembly function head which characterized in that: the CCD assembling device comprises a connecting plate (651), a driving part, an assembling part and a CCD part, wherein the connecting plate (651) is vertically arranged, a group of second mounting holes (652) are respectively formed in the upper part and the lower part of the connecting plate (651), and the connecting plate is mounted in the second mounting holes (652) through nuts; the driving component is arranged on one side of the connecting plate (651), and the output end of the driving component penetrates through the connecting plate (651) to extend to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD component is arranged at the lower part of the connecting plate (651), and the shooting direction of the CCD component is downward arranged.

2. A standardized automatic assembly function head according to claim 1, characterized in that: a third sliding rail (653) is arranged on the other side wall of the connecting plate (651) along the vertical direction; a first through groove (654) is formed in one side of the third sliding rail (653), and the first through groove (654) penetrates through the connecting plate (651); a second through groove (6513) is arranged below the connecting plate (651), and the second through groove (6513) is perpendicular to the first through groove (654).

3. A standardized automatic assembly function head according to claim 2, characterized in that: the driving component comprises a driving motor (655), a driving screw rod (656), a driving connecting block (657) and a driving sliding seat (658), wherein the driving motor (655) is arranged above one side wall of the connecting plate (651), and the output end of the driving motor faces upwards; the driving screw rod (656) is vertically and rotatably connected to one side wall of the connecting plate (651) and is connected with the output end of the driving motor (655) through a transmission belt; the driving connecting block (657) is in threaded connection with the driving screw rod (656), the driving screw rod (656) drives the driving connecting block (657) to move up and down when rotating, and the driving connecting block (657) penetrates through the first through groove (654), extends to the other side of the connecting plate (651), and slides in the first through groove (654).

4. A standardized automatic assembly function head according to claim 3, characterized in that: the driving sliding seat (658) is connected to the third sliding rail (653) in a sliding way, is connected with the driving connecting block (657) and is driven by the driving connecting block (657) to move up and down; the assembly member is provided on a driving slide 658, and is driven by the driving slide 658 to move up and down.

5. A standardized automatic assembly function head according to claim 4, characterized in that: the CCD component comprises a CCD support plate (659), a CCD (6510), a prism (6511) and a light source (6512), wherein the CCD support plate (659) is horizontally connected to the side wall of the connecting plate (651); the CCD (6510) is horizontally arranged at the bottom of the CCD support plate (659), and the lens is arranged towards the direction of the connecting plate (651); the prism (6511) is arranged on one side of a lens of the CCD (6510) and is arranged along the vertical direction inclined at an angle of 45 degrees; the light source (6512) is arranged at the lower part of the prism (6511), and the light of the shooting part at the lower part of the light source (6512) is upwards transmitted to the prism (6511), converted in angle by the prism (6511) and transmitted to the CCD (6510).

6. A standardized automatic assembly function head according to claim 5, characterized in that: the assembling part comprises an assembling sliding seat (6514), an assembling seat (6515), an assembling shaft (6516), a rotating motor (6517), an assembling transmission belt (6518) and an assembling head (6519), wherein the assembling sliding seat (6514) and the assembling seat (6515) are respectively connected on the third sliding rail (653) in a sliding way, and the assembling sliding seat (6514) is connected with the driving connecting block (657); the assembling shaft (6516) is connected between the assembling sliding seat (6514) and the assembling seat (6515) and is connected with the assembling sliding seat (6514) in a rotatable way.

7. A standardized automatic assembly function head according to claim 6, characterized in that: the rotating motor (6517) is arranged at the lower part of the driving motor (655), and the output shaft is arranged downwards; the lower end of the assembling shaft (6516) and the output shaft of the rotating motor (6517) are respectively provided with a synchronizing wheel (650); the assembly transmission belt (6518) is connected to the two synchronous wheels (650), and the rotating motor (6517) drives the assembly shaft (6516) to rotate through the assembly transmission belt (6518); the assembly head (6519) is attached to the bottom of the assembly shaft (6516).