CN216253268U - Industrial application data acquisition 5G wireless gateway device - Google Patents
Industrial application data acquisition 5G wireless gateway device Download PDFInfo
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Abstract
The utility model relates to the field of network communication, in particular to a 5G wireless gateway device for industrial application data acquisition, which comprises a shell, and a 5G module, an industrial control board, an industrial data acquisition adapter board and an interface board which are positioned in the shell, wherein the industrial control board is respectively connected with the industrial data acquisition adapter board and the interface board through signals, the interface board is connected with the industrial data acquisition adapter board through signals, the industrial data acquisition adapter board is connected with the 5G module through signals, a hard disk and a memory bank are arranged on the industrial control board, a SIM card and an SD card are arranged on the industrial data acquisition adapter board, and an antenna is arranged on the shell. The 5G gateway with data acquisition and edge computing capabilities realizes field data acquisition, data processing, fault diagnosis and fault prediction at the edge side, performs preprocessing based on data such as operating data and sensor signals, reduces the amount of upward transmitted data, realizes field predictive operation and maintenance, reduces the workload of manual inspection and improves the field operating efficiency.
Description
Technical Field
The utility model relates to the field of network communication, in particular to a 5G wireless gateway device for industrial application data acquisition.
Background
The 5G network capability of large bandwidth, low time delay and multiple connections and the network slicing and MEC technology enable various industries to be innovatively applied to the fields of high definition/VR live broadcast, smart power grids, remote control, intelligent manufacturing and the like.
The intelligent power grid: in the scenes of differential protection and accurate load control in the intelligent power grid, ultra-high reliable ultra-low time delay uRLLC slices are required, the end-to-end communication time delay is required to be less than 15ms, and SLA needs to be guaranteed.
Remote control: in some special scenes, such as unmanned mines, ports and the like, in order to avoid safety risks and improve efficiency, the high-reliability capacity of 5G with large bandwidth and low time delay can be utilized, 360-degree panoramic videos are transmitted back to a remote control end in real time through a panoramic high-definition camera, and vehicles, mechanical equipment and the like are remotely controlled accurately in real time.
Intelligent manufacturing: the new wireless 5G NR replaces wired connection in a workshop, so that factory flexibility, automation, AR operation and maintenance and the like are realized; the network slice can ensure strict industrial QoS requirements from end to end and can also isolate different service requirements in the industrial field; the MEC can reduce network delay and load, and can be locally integrated with factory data, an ERP system and the like without clouds, so that the data are stored and processed locally and are not required to be sent to a cloud end, and the safety and privacy of the data are guaranteed.
In summary, the 5G era needs to expand industrial applications, field data needs to interact with a background in real time, a larger uplink bandwidth is needed to support field data, picture or video backhaul, a lower time delay is needed to support timely edge control or remote control, an MEC is needed to support user data not going out, a slice network is needed to guarantee network quality and support data isolation, and a lower cell switching time delay is needed to ensure that video interruption is not perceived.
Disclosure of Invention
In order to solve the technical problem, a 5G wireless gateway device for industrial application data acquisition is provided.
The technical content of the utility model is as follows:
A5G wireless gateway device for industrial application data acquisition comprises a shell, and a 5G module, an industrial control board, an industrial data acquisition adapter board and an interface board which are positioned in the shell, wherein the industrial control board is respectively connected with the industrial data acquisition adapter board and the interface board through signals, the interface board is connected with the industrial data acquisition adapter board through signals, the industrial data acquisition adapter board is connected with the 5G module through signals, a hard disk and a memory bank are arranged on the industrial control board, an SIM card and an SD card are arranged on the industrial data acquisition adapter board, and an antenna is arranged on the shell.
Further, the industrial control board provides a 12V power supply for the industrial data acquisition adapter board; data between the industrial control board and the industrial data acquisition adaptation board are communicated through a USB (universal serial bus) or PCIe (peripheral component interface express) protocol, and the USB communication or the PCIe communication is subjected to interface conversion through an interface board to be connected with the 5G module and is used for realizing connection with the 5G module; the USB communication or PCIe communication is carried out interface conversion connection through the interface board to connect the 5G module through H3/H4 in the device, the industrial control board is provided with a first group of USB communication for realizing connection with an RS232/RS485 serial field bus, and simultaneously, the USB communication or the PCIe communication is stored through an SD card hung on the industrial data acquisition adapter board.
Still further, the industrial control board is provided with a LAN interface, a WAN interface, a VGA interface and an HDMI interface.
Furthermore, a miniPCI interface of the industrial control board is connected with an interface board, the interface board is connected with a PCIe interface of the industrial data acquisition adapter board, and the interface board is responsible for completing special interface conversion and realizing communication conversion between the 5G module m.2 interface and the miniPCI interface of the industrial control board.
Furthermore, the industrial data acquisition adapter board provides a 4V power supply for the 5G modules; the industrial data acquisition adapter board realizes the signal connection between the 5G module and the SIM card through the M.2 interface and the USB communication by the signals between the 5G module and the SIM card through the M.2 interface.
Still further, the industrial data acquisition adapter board is provided with a SIM card interface and an SD card interface.
Further, the industrial control board subsystem comprises a data acquisition and edge computing software platform deployed based on the Ubuntu system.
The industrial data acquisition adapter plate is provided with an RS485 interface and an RS232 interface.
The utility model has the following beneficial effects:
1) the 5G gateway with data acquisition and edge computing capabilities realizes field data acquisition, data processing, fault diagnosis and fault prediction at the edge side, performs preprocessing based on data such as operating data and sensor signals, reduces the amount of upward transmitted data, realizes field predictive operation and maintenance, reduces the workload of manual inspection and improves the field operating efficiency.
2) According to the utility model, the field data and the edge calculation data are transmitted to the remote background service center through the 5G wireless communication network with high bandwidth, low time delay and high reliability, so that the data transmission rate, the transmission bandwidth and the transmission reliability are greatly improved.
3) The wireless communication network based on 5G is adopted to realize the rapid access of the 5G industrial wireless gateway, the construction difficulty and the construction cost of physical wiring can be reduced, the network fault caused by natural disasters can be effectively avoided, and the reliability of network communication is improved.
4) Data acquisition and analysis processing are carried out on the edge side of the site through the data acquisition gateway, the running state of the site can be predicted in time, the site control is optimized rapidly, data are converted, and upward transmission of unnecessary data is reduced.
5) According to the utility model, multi-site cooperative control is realized through the cloud platform service center, the site 5G gateway is centrally controlled and controlled, the gateway service can be remotely and synchronously updated, the side cloud cooperation is realized, the site remote operation and maintenance capability is improved, the multi-site cooperation and centralized scheduling level is enhanced, the cloud platform has super computing power and mass data accumulation, an artificial intelligence algorithm model can be continuously and dynamically optimized, the side gateway is dynamically updated in real time, and the accuracy and efficiency of site predictive diagnosis are improved.
6) The wireless gateways are divided into 4G wireless gateways, 5G wireless gateways and the like, and some existing wireless gateways can also be applied to 5G. With the rising of the 5G technology, the wireless gateway has not yet formed a unified configuration, function and interface standard for the industrial application field at present; each enterprise combines the self business scene requirement and the data information safety consideration, and the 5G wireless gateway is mostly applied independently or integrated into the overall solution of the system in the self-research and self-use stage. The 5G wireless gateway on the market generally only has a 5G communication function, but the wireless gateway can be applied to 5G communication and also supports the characteristics of data local processing, edge operation and control facing to the industrial application field. The method is combined with the application scene of the industrial field, such as wind power generation, intelligent manufacturing workshops and the like, and an independently developed integral scheme, a functional framework, an application circuit and an internal structure are required.
Drawings
FIG. 1 is a schematic diagram of the system architecture of the present application.
In the drawings: the system comprises a 1-5G module, a 2-industrial control board, a 3-industrial data acquisition adapter board, a 4-interface board, a 5-hard disk, a 6-memory bank, a 7-SIM card, an 8-SD card, a 9-antenna, a 10-12V power supply, 11-H3/H4, 12-first-group USB communication, a 13-LAN interface, a 14-WAN interface, a 15-VGA interface, a 16-HDMI interface, a 17-miniPCI interface, an 18-PCIe interface, a 19-m.2 interface, a 20-4V power supply, a 21-RS485 interface and a 22-RS232 interface.
Detailed Description
In order to better understand the technical solutions, the following embodiments will be further described with reference to the accompanying drawings, and it should be noted that the technical solutions of the present invention include, but are not limited to, the following embodiments.
Example 1
A5G wireless gateway device for industrial application data acquisition comprises a shell, a 5G module 1, an industrial control board 2, an industrial data acquisition adapter board 3 and an interface board 4, wherein the 5G module 1, the industrial control board 2, the industrial data acquisition adapter board 3 and the interface board 4 are positioned in the shell, the industrial control board 2 is respectively connected with the industrial data acquisition adapter board 3 and the interface board 4 through signals, the interface board 4 is connected with the industrial data acquisition adapter board 3 through signals, the industrial data acquisition adapter board 3 is connected with the 5G module 1 through signals, a hard disk 5 and a memory bank 6 are arranged on the industrial control board 2, an SIM card 7 and an SD card 8 are arranged on the industrial data acquisition adapter board 3, and an antenna 9 is arranged on the shell.
The 5G module 1 is responsible for 5G network communication and supports 5G NSA/SA dual modes; the system is used for transmitting the received real-time data or analysis information to a remote background service center through a 5G communication network; the 5G module 1 can be selected from a 5G module 1MH5000-31 or a Guanghong 5G module 1FM 150.
The industrial control board 2 is responsible for finishing the functions of edge calculation, remote operation and maintenance, intelligent diagnosis and the like; the device is used for collecting various data and performing strong graphic processing and edge calculation application; the industrial control board 2 can be an Intel Celeron 3855U industrial control board 2N 35.
The industrial data acquisition adapter plate 3 is responsible for completing industrial data acquisition and other functions; the industrial control board 2 is used for sharing serial port communication with the industrial control board and the like;
the interface board 4 is responsible for completing special interface conversion, and realizing communication conversion between the 5G module m.2 interface 19 and the industrial control board 2miniPCIE interface 17;
the hard disk 5 and the SD card 8 are responsible for applications such as data information storage backup of the system; the SIM card 7 is an identification card for providing multimedia communication for the system, so that the system has the functions of talking, receiving and sending short messages, surfing the internet by using flow and the like; and the shell is responsible for protecting the system and installing the fixed antenna 9. Under the synergistic effect of the subsystems, the real-time acquisition, edge calculation, quick transmission, remote operation and maintenance and intelligent diagnosis of field data are realized.
The industrial control board 2 provides a 12V power supply 10 for the industrial data acquisition adaptation board 3; data between the industrial control board 2 and the industrial data acquisition adaptation board 3 are communicated through a USB (universal serial bus) or PCIe (peripheral component interface express) protocol, and the USB communication or the PCIe communication is connected with the 5G module 1 through interface board 4 in an interface conversion way and is used for realizing the connection with the 5G module 1; the USB communication or PCIe communication is carried out interface conversion connection through the interface board 4, the 5G module 1 is carried out communication through H3/H411 in the device, the industrial control board 2 is provided with a first group of USB communication 12 for realizing connection with an RS232/RS485 serial field bus, and the first group of USB communication is stored through an SD card 8 hung on the industrial data acquisition adapter board 3.
The industrial control board 2 is provided with a LAN interface 13, a WAN interface 14, a VGA interface 15, and an HDMI interface 16.
The miniPCI IC interface 17 of the industrial control board 2 is connected with the interface board 4, the interface board 4 is connected with the PCIe interface 18 of the industrial data acquisition adapter board 3, and the interface board 4 is responsible for finishing special interface conversion and realizing communication conversion between the 5G module m.2 interface 19 and the miniPCI IC interface 17 of the industrial control board 2.
The industrial data acquisition adapter board 3 provides a 4V power supply 20 for the 5G modules 1; the industrial data acquisition adapter board 3 is used for realizing the signal connection between the 5G module 1 and the SIM card 7 through an M.2 interface and USB communication by a signal between the 5G module 1 and the SIM card 7 through the M.2 interface. Wherein the M.2 interface is in a hardware form, and the USB communication is a software protocol; the M.2 interface can simultaneously support a plurality of groups of communication, wherein one group is used for communication of the 5G module 1.
The industrial data acquisition adapter board 3 is provided with a SIM card 7 interface and an SD card 8 interface.
The industrial control board 2 subsystem comprises a data acquisition and edge calculation software platform based on Ubuntu system deployment, field data analysis, diagnosis and prediction are realized through edge calculation, and field operation parameters are optimized. The method comprises the steps of supporting services, applying computing services and intelligent algorithm models through a communication protocol according to user requirements, and remotely loading and updating through a cloud platform. Wherein the software platform is an existing and relatively universal technology.
The industrial data acquisition adapter plate 3 of the 5G gateway is provided with an RS485 interface 21 and an RS232 interface 22, can be adapted through multiple communication protocols such as RS485, RS232 and TCP, can also define a special communication protocol according to protocol development specifications, and can be quickly butted with a field operation system and various acquisition sensors.
The 5G gateway can access a 5G network through the 5G NR, and simultaneously allows industrial equipment to access the gateway through a wired LAN, and has the functions of digital quantity input/output and field bus communication.
The 5G gateway can realize data access, protocol conversion and data transmission of various types of equipment in an industrial field, support the access of equipment such as a sensor and the like, support a Modbus RTU/TCP protocol, support an MQTT protocol and support other industrial customized protocols, and can realize remote management of remote monitoring, fault warning, configuration, upgrading and the like of field equipment.
Example 2
As shown in fig. 1, a 5G wireless gateway device for industrial application data acquisition includes a 5G module 1, an industrial control board 2, an industrial data acquisition adapter board 3, an interface board 4, a hard disk 5, a memory bank 6, a SIM card 7, an SD card 8, an antenna 9, and a housing, wherein:
the industrial control board 2 has edge computing capability, is provided with a WAN/LAN port, a display interface, a USB (universal serial bus), a serial port and a miniPCIE interface 17, is used for accessing and analyzing field operation data, sensor signals and high-definition video signals, finishes data transmission between an edge side and a remote background service center through a 5G communication network, realizes operation state monitoring at the edge side and optimizes operation parameters of field equipment;
the 5G module 1 provides a 5G communication network for the edge side, is used for realizing 5G gateway networking of the edge side and transmits real-time data or processing data to a remote background service center;
the industrial data acquisition adapter board 3 expands more data communication interfaces for the 5G gateway device, comprises RS485, RS232 and the like, and is used for realizing data access of the edge side;
the industrial field data is transmitted to a CPU control processing unit of the industrial control board 2 through one or more communication interfaces such as RS232 or RS485 of the 5G gateway device for edge side analysis processing, and edge calculation data is obtained; the industrial field data and the edge calculation data are stored in the SD card 8 on one hand, and are transmitted to the 5G module 1 through the system internal interface board 4 and the adapter board on the other hand, and then are interacted with the remote background center through the 5G network, so that the functions of remote monitoring, diagnosis, control and the like are realized.
Claims (9)
1. The utility model provides an industrial application data acquisition 5G wireless gateway device which characterized in that: the industrial data acquisition system comprises a shell, and a 5G module (1), an industrial control board (2), an industrial data acquisition adapter board (3) and an interface board (4) which are positioned in the shell, wherein the industrial control board (2) is in signal connection with the industrial data acquisition adapter board (3) and the interface board (4) respectively, the interface board (4) is in signal connection with the industrial data acquisition adapter board (3), the industrial data acquisition adapter board (3) is in signal connection with the 5G module (1), a hard disk (5) and a memory bank (6) are arranged on the industrial control board (2), a SIM card (7) and an SD card (8) are arranged on the industrial data acquisition adapter board (3), and an antenna (9) is arranged on the shell.
2. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the industrial control board (2) provides a 12V power supply (10) for the industrial data acquisition adapter board (3); data between the industrial control board (2) and the industrial data acquisition adapter board (3) are communicated through a USB or PCIe protocol, and the USB communication or the PCIe communication is connected with the 5G module (1) through interface board (4) for interface conversion, so as to realize the connection with the 5G module (1); the USB communication or PCIe communication is carried out interface conversion connection through an interface board (4) to form a 5G module (1), the communication is carried out in the device through H3/H4 (11), the industrial control board (2) is provided with a first group of USB communication (12) used for realizing connection with an RS232/RS485 serial field bus, and the USB communication or the PCIe communication is stored through an SD card (8) hung on an industrial data acquisition adapter board (3).
3. The industrial application data acquisition 5G wireless gateway device according to claim 2, wherein: the industrial control board (2) is provided with a LAN interface (13), a WAN interface (14), a VGA interface (15) and an HDMI interface (16).
4. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the miniPCIE interface (17) of the industrial control board (2) is connected with the interface board (4), the interface board (4) is connected with the PCIe interface (18) of the industrial data acquisition adapter board (3), and the interface board (4) is responsible for completing special interface conversion and realizing communication conversion between the 5G module m.2 interface (19) and the miniPCIE interface (17) of the industrial control board (2).
5. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the industrial data acquisition adapter board (3) provides power supply for the 5G modules (1); the industrial data acquisition adapter board (3) is used for realizing the signal connection between the 5G module (1) and the SIM card (7) through an M.2 interface and USB communication by adopting an M.2 interface.
6. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the industrial control board (2) subsystem comprises a data acquisition and edge computing software platform based on Ubuntu system deployment.
7. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the industrial data acquisition adapter plate (3) is provided with an RS485 interface (21) and an RS232 interface (22).
8. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the 5G module (1) is selected to be a 5G module MH5000-31 or a Guanghong 5G module FM 150.
9. The industrial application data acquisition 5G wireless gateway device according to claim 1, wherein: the industrial control board (2) is selected from an Intel Celeron 3855U industrial control board N35.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122155847.5U CN216253268U (en) | 2021-09-08 | 2021-09-08 | Industrial application data acquisition 5G wireless gateway device |
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| CN202122155847.5U CN216253268U (en) | 2021-09-08 | 2021-09-08 | Industrial application data acquisition 5G wireless gateway device |
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