CN216250396U - Inductance production facility - Google Patents

Inductance production facility Download PDF

Info

Publication number
CN216250396U
CN216250396U CN202122213068.6U CN202122213068U CN216250396U CN 216250396 U CN216250396 U CN 216250396U CN 202122213068 U CN202122213068 U CN 202122213068U CN 216250396 U CN216250396 U CN 216250396U
Authority
CN
China
Prior art keywords
wire
plate
station
cylinder
seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202122213068.6U
Other languages
Chinese (zh)
Inventor
蔡尚霖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Cenke Electronic Industrial Co ltd
Original Assignee
Guangxi Cenke Electronic Industrial Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Cenke Electronic Industrial Co ltd filed Critical Guangxi Cenke Electronic Industrial Co ltd
Priority to CN202122213068.6U priority Critical patent/CN216250396U/en
Application granted granted Critical
Publication of CN216250396U publication Critical patent/CN216250396U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model discloses an inductor production device which comprises a rack, and further comprises a feeding mechanism, a transplanting mechanism, a winding mechanism, a turret type production module and a wire feeding mechanism which are arranged at the top end of the rack, wherein the feeding mechanism and the turret type production module are respectively close to the left side and the right side of the rack, the winding mechanism is positioned between the feeding mechanism and the turret type production module, the transplanting mechanism is close to the rear side of the rack, and the wire feeding mechanism is positioned behind the winding mechanism. The automatic feeding device is high in automation degree, simple in structure and small in size, occupied space is reduced, production efficiency is improved, production cost is reduced, and production requirements are greatly met.

Description

Inductance production facility
Technical Field
The utility model relates to the technical field of inductor production, in particular to inductor production equipment.
Background
The existing inductance production equipment for winding the magnetic core to form the inductance is complex in structure, large in size, low in automation degree, low in production efficiency and high in production cost, and generally needs manual cooperation.
Accordingly, there is a need for an improved inductor production apparatus.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides the inductor production equipment which is simple in structure, small in size, high in production efficiency and low in production cost.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
the utility model provides an inductance production facility, includes the frame, still including setting up feeding mechanism, transplanting mechanism, wire winding mechanism, turret type production module and the mechanism of sending the line on frame top, feeding mechanism, turret type production module are close to respectively the left side of frame, right side, wire winding mechanism is located between feeding mechanism and the turret type production module, transplanting the mechanism and being close to the rear side of frame, send the line mechanism to be located the rear of wire winding mechanism.
As a preferred technical scheme, the transplanting mechanism comprises a vertical frame arranged at the top end of the rack, an X-axis linear module, a Y-axis linear module, a mounting seat, a connecting shaft, a first chuck, a vertical motor, a transverse plate, a first upper cylinder, a first lower cylinder, a mounting plate and a second chuck or a suction head, wherein the X-axis linear module, the Y-axis linear module, the mounting seat, the connecting shaft, the first chuck, the vertical motor, the transverse plate, the first upper cylinder, the first lower cylinder, the mounting plate and the second chuck or the suction head are arranged on the front side of the vertical frame; the Y-axis linear module is arranged at the front side of the X-axis linear module and can move left and right under the driving of the X-axis linear module; the mounting seat is arranged on the front side of the Y-axis linear module and can move up and down under the driving of the Y-axis linear module; the connecting shaft penetrates through the first through hole of the mounting seat, one end of the connecting shaft protrudes out of the bottom end of the mounting seat and is provided with the first chuck, the other end of the connecting shaft protrudes out of the top end of the mounting seat and is mounted on an output shaft of the vertical motor, and the vertical motor can drive the connecting shaft to rotate along the horizontal direction so as to drive the first chuck to rotate along the horizontal direction; one end of the transverse plate is arranged on the front side of the mounting seat, the other end of the transverse plate is provided with the first upper and lower cylinders, the mounting plate is arranged on one side of the first upper and lower cylinders, the second chuck or the suction head is mounted at the bottom end of the mounting plate, and the first upper and lower cylinders can drive the mounting plate to move up and down so as to drive the second chuck or the suction head to move up and down; the second chuck or the suction head corresponds to the first chuck and is arranged in parallel with the first chuck from left to right; the first chuck, the second chuck or the suction head are positioned above the feeding mechanism, the winding mechanism and the turret type production module.
According to the preferable technical scheme, the first chuck comprises an installation rod, a connecting rod, a movable sleeve and a chuck body, one end of the installation rod is installed at one end, far away from the vertical motor, of the connecting shaft, the other end of the installation rod is provided with the connecting rod, one end of the chuck body is arranged at one end, far away from the installation rod, of the connecting rod, a clamping portion is formed at the other end of the chuck body, the clamping portion comprises a plurality of clamping jaws distributed along the circumferential direction, the movable sleeve is sleeved on the periphery of the connecting rod, the chuck body and the clamping portion, the inner diameter of the movable sleeve is larger than the outer diameter of the clamping portion, the movable sleeve can move up and down along the axial direction of the first chuck, and the movable sleeve can enable the clamping jaws to be opened or folded up due to moving up and down.
As a preferred technical scheme, the transplanting mechanism further comprises an L-shaped opening plate, a connecting plate and a second upper and lower air cylinder, the connecting plate is arranged in a second through hole of the mounting seat in a penetrating manner, one end of the connecting plate protrudes out of the bottom end of the mounting seat and is provided with the L-shaped opening plate, and the other end of the connecting plate protrudes out of the top end of the mounting seat and is connected with a piston rod of the second upper and lower air cylinder; the L-shaped split plate comprises a vertical part and a transverse part formed at one end of the vertical part, which is far away from the transverse part, is installed at one end of the connecting plate, which is far away from the second upper and lower cylinders, a clamping groove is formed at one end of the transverse part, which is far away from the vertical part, and the movable sleeve is clamped in the clamping groove; the second upper and lower air cylinders can drive the connecting plate to move up and down, so that the L-shaped clamp plate can be driven to move up and down, and the movable sleeve can be driven to move up and down along the axial direction of the first chuck by the up and down movement of the L-shaped clamp plate.
As a preferred technical scheme, the wire feeding mechanism comprises a wire feeding mounting plate, a motor base, a wire inlet needle base, a wire outlet needle base, a wire inlet needle, a wire outlet needle, a wire feeding motor and a swinging plate; the first end of the motor base is arranged at the top end of the wire feeding mounting plate, the second end of the motor base is positioned in front of the wire feeding mounting plate and is opposite to the winding mechanism, the wire feeding motor is arranged on the bottom surface of the motor base, the output end of the wire feeding motor is provided with a rotating shaft, and the rotating shaft penetrates through the motor base and extends upwards; the wire inlet needle seat is arranged on the top surface of the motor seat and is positioned between the rotating shaft and the first end of the motor seat, one end, close to the first side of the motor seat, of the wire inlet needle seat penetrates through the wire inlet needle, the wire inlet end of the wire inlet needle is positioned behind the wire inlet needle seat, and the wire outlet end of the wire inlet needle is positioned between the rotating shaft and the wire inlet needle seat; the wire outlet needle seat is arranged on the top surface of the motor seat and is positioned between the rotating shaft and the second end of the motor seat, one end, close to the first side of the motor seat, of the wire outlet needle seat penetrates through the wire outlet needle, the wire inlet end of the wire outlet needle is positioned between the rotating shaft and the wire outlet needle seat and corresponds to the wire outlet end of the wire inlet needle, and the wire outlet end of the wire outlet needle is positioned in front of the wire outlet needle seat; the wire outlet end of the wire outlet needle is close to the wire winding mechanism and corresponds to the wire winding chuck of the wire winding mechanism; when copper wires penetrate through the wire inlet needle and the wire outlet needle, the copper wires positioned between the wire outlet end of the wire inlet needle and the wire inlet end of the wire outlet needle can be contacted with the outer wall of the rotating shaft; the swing plate is rotationally installed the top surface of motor cabinet is close to the first side of motor seat, the swing plate has first end and second end, the second end of swing plate is equipped with the bearing, the bearing corresponds and is located with the pivot between the leading-out terminal of incoming line needle and the inlet wire end of being qualified for the next round of competitions the needle, the swing plate can be relative the motor cabinet level rotates between primary importance and second place, the swing plate is when primary importance, the outer wall of bearing with the outer wall in close contact with of pivot to can realize being located copper line between the leading-out terminal of incoming line needle and the inlet wire end of being qualified for the next round of competitions the outer wall of pivot compresses tightly, the swing plate is when the second place, have the space between the outer wall of bearing and the outer wall of pivot.
As a preferred technical scheme, the turret type production module comprises a bottom plate arranged at the top end of the frame, a turret mechanism, a material clamp opening mechanism, an air blowing mechanism, a wire bending mechanism, a wire cutting mechanism and a pressure welding mechanism which are arranged on the bottom plate and can rotate relative to the bottom plate, wherein a first station, a second station, a third station and a fourth station are respectively arranged on the left side, the front side, the right side and the rear side of the turret mechanism, the material clamps are respectively arranged on one side of the first station close to the second station, one side of the second station close to the third station, one side of the third station close to the fourth station and one side of the fourth station close to the first station, the material clamp opening mechanism, the air blowing mechanism, the wire bending mechanism, the wire cutting mechanism and the pressure welding mechanism are positioned around the turret mechanism, and the material clamp opening mechanism and the air blowing mechanism correspond to the first station, the wire bending mechanism and the wire cutting mechanism correspond to the second station, and the pressure welding mechanism corresponds to the third station; the first station, the material clamp opening mechanism and the blowing mechanism are close to the winding mechanism, and the material clamp of the first station corresponds to the winding chuck of the winding mechanism.
Preferably, the turret mechanism is rotatable in a counterclockwise direction with respect to the base plate.
Preferably, the turret mechanism includes a mounting member provided to the upper surface of the base plate, a driving motor provided to the lower surface of the base plate, a connecting rod provided to the inside of the mounting member, and a turret, the driving motor is accommodated in the frame, an output shaft of the driving motor penetrates through the top end of the frame, one end of the connecting rod is arranged on an output shaft of the driving motor through a mounting seat, the other end of the connecting rod extends out of the top end of the mounting part and is provided with the turret, the top surface of the bottom plate is provided with a through groove for accommodating the mounting seat, the driving motor can drive the connecting rod to rotate along the anticlockwise direction, therefore, the turret can be driven to rotate along the anticlockwise direction relative to the base plate, and the left side, the front side, the right side and the rear side of the turret are respectively provided with the first station, the second station, the third station and the fourth station.
As a preferable technical scheme, the wire bending mechanism is located in front of the turret mechanism, the wire bending mechanism comprises a wire bending seat arranged on the top surface of the bottom plate, a second vertical cylinder arranged on one side of the wire bending seat, a horizontal cylinder, a rotary motor, a clamping cylinder, an upper waste wire clamping plate and a lower waste wire clamping plate, the horizontal cylinder is arranged on one side of the second vertical cylinder far away from the wire bending seat and can move up and down under the driving of the second vertical cylinder, the rotary motor is horizontally arranged on one side of the horizontal cylinder far away from the second vertical cylinder and can move back and forth under the driving of the horizontal cylinder, one end of the clamping cylinder is mounted on an output shaft of the rotary motor, the other end of the clamping cylinder is provided with the upper waste wire clamping plate and the lower waste wire clamping plate which are arranged in parallel up and down, and the rotary motor can drive the clamping cylinder to rotate in the vertical direction, the clamping cylinder can drive the upper waste wire clamping plate and the lower waste wire clamping plate to be close to or far away from each other, and the upper waste wire clamping plate and the lower waste wire clamping plate are located at the right front of the material clamp of the second station.
As the preferred technical scheme, the tangent line mechanism is located the rear of curved line mechanism, tangent line mechanism is including setting up tangent line seat, angle adjusting plate, cylinder mounting panel, drive actuating cylinder, cutter mount pad and the cutter of bottom plate top surface, tangent line seat is close to curved line mechanism, angle adjusting plate sets up the one side of keeping away from of tangent line seat curved line mechanism, the one end of cylinder mounting panel sets up the one side of keeping away from of angle adjusting plate tangent line seat and cylinder mounting panel orientation the material clamp slope of second station, the inclination of cylinder mounting panel is adjustable, drive actuating cylinder sets up the top surface of cylinder mounting panel, drive actuating cylinder keep away from one side of cylinder mounting panel is equipped with the cutter mount pad, the cutter mount pad is followed the incline direction of cylinder mounting panel extends and is located the right-hand of the material clamp of second station, the cutter is arranged at one end, close to the material clamp of the second station, of the cutter mounting seat and is located between the material clamp of the second station and the cutter mounting seat, the cutter head of the cutter corresponds to the material clamp of the second station, and the driving cylinder can drive the cutter mounting seat to move towards the direction close to or far away from the material clamp of the second station, so that the cutter can be driven to move towards the direction close to or far away from the material clamp of the second station.
The utility model has the beneficial effects that: the utility model integrates the feeding mechanism, the transplanting mechanism, the winding mechanism, the turret type production module and the wire feeding mechanism into the top end of the frame, has the functions of feeding, winding, bending and folding, cutting and pressure welding, has high automation degree, simple structure and small volume, reduces occupied space, improves production efficiency, reduces production cost and greatly meets production requirements.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of an inductance production apparatus according to an embodiment of the present invention;
fig. 2 is a schematic top view of the inductance production apparatus shown in fig. 1;
fig. 3 is a schematic structural view of a transplanting mechanism of the inductance production apparatus shown in fig. 1;
FIG. 4 is an exploded view of the transplanting mechanism shown in FIG. 3;
FIG. 5 is a schematic view of the first chuck of the transplanting mechanism shown in FIG. 3;
FIG. 6 is a schematic view showing the structure of a suction head of the transplanting mechanism shown in FIG. 3;
FIG. 7 is a schematic diagram of a turret type production module of the induction production apparatus of FIG. 1;
FIG. 8 is a top view of the turret production module of FIG. 7;
FIG. 9 is a schematic structural view of the turret mechanism and base plate of the turret production module of FIG. 7;
FIG. 10 is an exploded view of the turret mechanism and base plate of FIG. 9;
FIG. 11 is a schematic view of the structure of the material clamp opening mechanism of the turret type production module shown in FIG. 7;
FIG. 12 is an exploded view of the clip opening mechanism of FIG. 11;
fig. 13 is a schematic structural view of the material clamp and the material clamp opening member shown in fig. 7;
FIG. 14 is a schematic diagram of the curved line mechanism of the turret-type production module of FIG. 7;
FIG. 15 is an exploded view of the wire bending mechanism of FIG. 14;
FIG. 16 is a schematic diagram of the wire cutting mechanism of the turret type production module of FIG. 7;
FIG. 17 is a schematic structural view of a bonding mechanism of the turret type production module shown in FIG. 7;
fig. 18 is a schematic view of the structure of the blowing mechanism of the turret-type production module shown in fig. 7.
Fig. 19 is a schematic structural view of a wire feeding mechanism of the inductance manufacturing apparatus shown in fig. 1;
FIG. 20 is an exploded view of the wire feed mechanism of FIG. 19 with the base plate, wire feed slide, front and rear cylinders, transverse plate and vertical plate removed;
fig. 21 is a schematic structural view of a swing plate of the wire feeding mechanism shown in fig. 19.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the utility model can be interactively combined on the premise of not conflicting with each other.
Referring to fig. 1 and fig. 2, an inductor production apparatus according to an embodiment of the present invention is mainly suitable for CD inductors (power inductors), NR inductors (magnetic tape inductors), and the like. The inductance production equipment comprises a rack 10, a feeding mechanism 20, a transplanting mechanism 30, a winding mechanism 50, a turret type production module 60 and a wire feeding mechanism 80, wherein the feeding mechanism 20, the transplanting mechanism 30, the winding mechanism 50, the turret type production module 60 and the wire feeding mechanism 80 are arranged at the top end of the rack 10. The feeding mechanism 20 and the turret type production module 60 are respectively close to the left side and the right side of the rack 10, the winding mechanism 50 is located between the feeding mechanism 20 and the turret type production module 60, the transplanting mechanism 30 is close to the rear side of the rack 10, and the wire feeding mechanism 80 is located behind the winding mechanism 50.
The present invention does not change the feeding mechanism 20 and the winding mechanism 50, and only the conventional feeding mechanism and winding mechanism are used. The feeding mechanism 20 plays a role of feeding, and the winding mechanism 50 plays a role of winding. The material waiting position of the vibration disc group of the feeding mechanism 20, the winding chuck 52 of the winding mechanism 50 and the material clamp 625 of the first station 621 of the turret type production module 60 correspond to each other.
Referring to fig. 1, 2, 3 and 4, the transplanting mechanism 30 includes a vertical frame 30a disposed at the top end of the frame 10, an X-axis linear module 31 disposed at the front side of the vertical frame 30a, a Y-axis linear module 32, a mounting seat 33, a connecting shaft 34, a first chuck 35 for clamping a magnetic core, a vertical motor 36, a horizontal plate 37, a first up-down cylinder 38, a mounting plate 39, a suction head 41 for sucking the magnetic core, an L-shaped open clamp plate 42, a connecting plate 43 and a second up-down cylinder 44. The stand 30a is near the rear side of the frame 10.
The Y-axis linear module 32 is disposed to the front side of the X-axis linear module 31 and can move left and right by the X-axis linear module 31.
The mounting seat 33 is provided to the front side of the Y-axis linear module 32 through a vertical plate 322 and can be moved up and down by the driving of the Y-axis linear module 32. Specifically, the front side of the Y-axis linear module 32 is provided with a vertical plate 322, and the mounting seat 33 is provided to the front side of the vertical plate 322. The Y-axis linear module 32 can drive the vertical plate 322 to move up and down, so as to drive the mounting seat 33 to move up and down.
The connecting shaft 34 is inserted into the first through hole 331a of the mounting seat 33, one end of the connecting shaft 34 protrudes out of the bottom end of the mounting seat 33 and is mounted with the first chuck 35, and the other end protrudes out of the top end of the mounting seat 33 and is mounted on the output shaft of the vertical motor 36. The vertical motor 36 can drive the connecting shaft 34 to rotate in the horizontal direction, so as to drive the first chuck 35 to rotate in the horizontal direction.
The first chuck 35 and the suction head 41 are located above the material to be taken out position of the vibrating disc group of the feeding mechanism 20, the winding chuck 52 of the winding mechanism 50 and the material clamp 625 of the first station 621 of the turret type production module 60.
As shown in fig. 5, the first chuck 35 includes a mounting rod 351, a connecting rod 352, a movable sleeve 353, and a chuck body (not shown).
The mounting rod 351 has one end mounted to the end of the connecting shaft 34 remote from the vertical motor 36 and the other end provided with a connecting rod 352. One end of the chuck body is provided to one end of the connecting rod 352 away from the mounting rod 351, and the other end is formed with a clamping portion including a plurality of clamping jaws 3542 for clamping the magnetic core, which are distributed along the circumferential direction. In this embodiment, the number of the clamping jaws 3542 is four, and it can be understood that the number of the clamping jaws 3542 can be set according to actual conditions. Preferably, the plurality of jaws 3542 are formed by providing the gripping portion with a plurality of notches extending axially along the first collet 35. The movable sleeve 353 is sleeved on the connecting rod 352, the chuck body and the periphery of the clamping part, the inner diameter of the movable sleeve 353 is larger than the outer diameter of the clamping part, the movable sleeve 353 can move up and down along the axial direction of the first chuck 35, and the plurality of clamping jaws 3542 can be opened or closed by the up and down movement of the movable sleeve 353. In practical application, when the movable sleeve 353 moves downwards, the clamping jaws 3542 are squeezed by the movable sleeve 353 to be folded, the magnetic core can be clamped, the magnetic core can be positioned while the clamping jaws 3542 clamp the magnetic core, the position of the magnetic core can be corrected, when the movable sleeve 353 moves upwards, the clamping jaws 3542 are not squeezed by the movable sleeve 353 to be opened, and then the magnetic core can be loosened.
Preferably, the movable sleeve 353 is a metal member for pressing the plurality of clamping jaws 3542 so that the plurality of clamping jaws 3542 can clamp the magnetic core. The chuck body is a plastic piece, so that the elasticity of the clamping jaws 3542 can be increased, and the magnetic core cannot be damaged.
The link plate 43 is inserted into the second through hole 331b of the mounting base 33, one end of the link plate 43 protrudes from the bottom end of the mounting base 33 and is attached with the L-shaped clamp plate 42, and the other end protrudes from the top end of the mounting base 33 and is connected with the piston rod 442 of the second up-down cylinder 44. The L-shaped split plate 42 includes a vertical portion 422 and a lateral portion 424 formed to one end of the vertical portion 422. One end of the vertical part 422 far away from the transverse part 424 is mounted to one end of the connecting plate 43 far away from the second upper and lower cylinders 44, one end of the transverse part 424 far away from the vertical part 422 is provided with a clamping groove 4242, and the movable sleeve 353 is clamped in the clamping groove 4242. The second up-down cylinder 44 can drive the connecting plate 43 to move up and down, so as to drive the L-shaped clamp plate 42 to move up and down, and the moving up and down of the L-shaped clamp plate 42 can drive the movable sleeve 353 to move up and down along the axial direction of the first chuck 35.
An annular first protrusion 3532 is formed on the outer periphery of one end of the movable sleeve 353 close to the connecting rod 352, and the transverse part 424 abuts against the bottom end of the first protrusion 3532. The first protrusion 3532 is provided to prevent the movable sleeve 353 from being separated from the locking slot 4242.
An annular second protrusion 3522 is formed on an outer circumference of one end of the connecting rod 352 adjacent to the mounting rod 351, and an elastic member (not shown) is disposed between a bottom end of the second protrusion 3522 and a top end of the first protrusion 3532 and is sleeved on the outer circumference of the connecting rod 352. An elastic member is provided to facilitate the return of the movable sleeve 353. Preferably, the resilient member is a spring.
In this embodiment, one end of the link plate 43, which is away from the L-shaped opening plate 42, is connected to the piston rod 442 of the second up-down cylinder 44 through the cylinder connecting plate 45. Specifically, one end of the link plate 43, which is away from the L-shaped opening plate 42, is attached to the cylinder connecting plate 45, and the top end of the cylinder connecting plate 45 is connected to the piston rod 442 of the second up-down cylinder 44. The second up-down cylinder 44 can drive the cylinder connecting plate 45 to move up and down, thereby driving the connecting plate 43 and the L-shaped splint 42 to move up and down.
Two ends of the cylinder connecting plate 45 are respectively provided with two connecting blocks 452, and the two connecting blocks 452 are respectively sleeved on the peripheries of the two mounting columns 46 and can respectively move up and down along the two mounting columns 46. One end of each of the two mounting posts 46 is mounted to the top end of the mounting seat 33, and the other end is mounted to the bottom end of the fixing seat 47. The second upper and lower air cylinder 44 and the vertical motor 36 are respectively installed at the top end of the fixing base 47, the piston rod 442 of the second upper and lower air cylinder 44 is arranged in the first through hole of the fixing base 47 in a penetrating manner, and the output shaft of the vertical motor 36 is arranged in the second through hole of the fixing base 47 in a penetrating manner.
Linear bearings 48 are respectively arranged between the inner walls of the two connecting blocks 452 and the outer walls of the two mounting columns 46, and the linear bearings 48 can provide moving support for the up-and-down movement of the cylinder connecting plate 45.
In this embodiment, a bottom plate 332 is disposed at the top end of the mounting seat 33, the bottom plate 332 has a first through hole and a second through hole for the connecting shaft 34 and the connecting plate 43 to pass through, and the ends of the two mounting posts 46 far away from the fixing seat 47 are respectively mounted at the top end of the bottom plate 332.
One end of the horizontal plate 37 is disposed to the front side of the mounting seat 33, the other end is formed with a side plate 372, the side plate 372 is located to the right of the mounting seat 33, a first up-down cylinder 38 is disposed on one side of the side plate 372 close to the mounting seat 33, and a mounting plate 39 is disposed to one side of the first up-down cylinder 38 close to the mounting seat 33. The suction head 41 is mounted to the bottom end of the mounting plate 39, and the first up-and-down cylinder 38 drives the mounting plate 39 up and down, thereby moving the suction head 41 up and down. The suction head 41 is positioned at the right side of the first chuck 35, and the suction head 41 corresponds to the first chuck 35 and is arranged in parallel in the left and right direction.
Transplanting mechanism 30 further includes a fixing plate 49, fixing plate 49 being provided to the bottom end of mounting plate 39 on the side close to mounting seat 33, suction head 41 being mounted to the bottom end of fixing plate 49.
In this embodiment, the suction head 41 is a vacuum suction head, and as shown in fig. 6, the vacuum suction head includes a mounting portion 412 and a suction head body 414 provided to one end of the mounting portion 412, which is away from the suction head body 414, is mounted in a mounting hole at the bottom end of the fixing plate 49 and used for connection with an external vacuum-pumping device, and an inner cavity 412a of the mounting portion 412 communicates with an inner cavity of the suction head body 414. The magnetic core can be sucked by the nozzle body 414 by evacuating the cavity 412a of the mounting part 412 and the cavity of the nozzle body 414 by an external vacuum-pumping device.
The mounting portion 412 is formed at its outer periphery with a boss 4122 abutting against the bottom end of the fixing plate 49, the boss 4122 being provided to prevent the suction head 41 from being removed from the mounting hole of the fixing plate 49.
In other embodiments, the vacuum tip may be replaced with a second collet, a magnetic suction tip. The second chuck is, for example, a chuck similar to the first chuck 35, for clamping the magnetic core, and the magnetic attraction head is used for attracting the magnetic core by means of magnetic attraction.
The bottom of fixed plate 49 also can set up the compressed gas syringe needle, and the compressed gas syringe needle is used for being connected with outside air supply equipment to the realization blows to magnetic core or other mechanisms, thereby plays clean effect.
The front side of the fixing plate 49 can also be provided with a connecting piece, the bottom end of the connecting piece is provided with a distributing plate at one side close to the mounting seat 33, and after the magnetic core is wound, when the suction head 41 is pressed down to the end of the magnetic core positioned above, the distributing plate can be inserted from the middle of two copper wires of the magnetic core so as to separate the two copper wires.
The working principle of the transplanting mechanism 30 is as follows: firstly, the Y-axis linear module 32, the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven by the X-axis linear module 31 to move leftwards, so that the first chuck 35 moves to the feeding position of the vibrating disc group of the feeding mechanism 20, then the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven by the Y-axis linear module 32 to move downwards, so that the first chuck 35 is positioned above the material to be taken position of the vibrating disc group, the vacuum suction head is positioned above the winding chuck 52 of the winding mechanism 50, then the connecting plate 43 and the L-shaped split clamp plate 42 are driven by the second up-down cylinder 44 to move upwards, so that the movable sleeve 353 is driven to move upwards, at the moment, the four clamping jaws 3542 are changed from a folded state to an unfolded state, and then the mounting seat 33 is driven by the Y-axis linear module 32, The connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head move downwards, so that one end of the magnetic core on the material waiting position is located between the four clamping jaws 3542, then the connecting plate 43 is driven by the second up-down cylinder 44, the L-shaped open clamping plate 42 moves downwards, the movable sleeve 353 is driven to move downwards, at the moment, the four clamping jaws 3542 are changed from an open state to a closed state, the magnetic core is clamped, the magnetic core can be positioned and corrected in position while being clamped, then the mounting seat 33 is driven by the Y-axis linear module 32, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head move upwards, and the clamping of the magnetic core by the first chuck 35 is completed.
After the first chuck 35 clamps the magnetic core, the Y-axis linear module 32, the mounting seat 33, the connecting shaft 34, the first chuck 35, the horizontal plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven to move rightward by the X-axis linear module 31, so that the first chuck 35 is located above the winding chuck 52 of the winding mechanism 50, the vacuum suction head is located above the material clamp 625 of the first station 621 of the turret type production module 60, then the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven to move downwards by the Y-axis linear module 32, so that the other end of the magnetic core reaches the position of the winding chuck 52 and is clamped by the winding chuck 52, then, the vertical motor 36 drives the connecting shaft 34 and the first chuck 35 to rotate in the horizontal direction, and the winding chuck 52 is used together to perform alpha winding on the magnetic core. After the winding is completed, the connecting plate 43 and the L-shaped open clamp plate 42 are driven to move upwards by the second up-down cylinder 44, so as to drive the movable sleeve 353 to move upwards, at the moment, the four clamping jaws 3542 are changed from a furled state to an open state to release the magnetic core, then the mounting base 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven to move upwards by the Y-axis linear module 32, and the magnetic core transplanting action and the magnetic core winding action of the first chuck 35 are completed.
After the magnetic core transplanting action and the magnetic core winding action of the first chuck 35 are completed, the X-axis linear module 31 drives the Y-axis linear module 32, the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head to move leftwards, so that the first chuck 35 is positioned above the material to be taken of the vibrating plate group, the vacuum suction head is positioned above the winding chuck 52 of the winding mechanism 50, then the Y-axis linear module 32 drives the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head to move downwards to a preset position, then the mounting plate 39 and the vacuum suction head are driven to move downwards by the first up-down cylinder 38, so that the vacuum suction head is pressed to one end of the magnetic core, then the vacuum suction head is vacuumized by external vacuumizing equipment, so as to realize the magnetic core suction by the vacuum suction head, when the vacuum suction head is pressed down to one end of the magnetic core, the distributing plate is just inserted from the middle of the two copper wires of the magnetic core, so that the two copper wires of the magnetic core are separated. After the magnetic core is sucked by the vacuum suction head, the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven to move upwards by the Y-axis linear module 32, and the material taking action of the vacuum suction head is completed.
After the material taking action of the vacuum suction head is completed, the X-axis linear module 31 drives the Y-axis linear module 32, the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head to move rightwards, so that the first chuck 35 is positioned above the winding chuck 52 of the winding mechanism 50 and the vacuum suction head is positioned above the material clamp 625 of the first station 621 of the turret type production module 60, then the Y-axis linear module 31 drives the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head to move downwards to a preset position, then the mounting plate 39 and the vacuum suction head are driven by the first up-down cylinder 38 to move downwards so as to place the magnetic core into the material clamp 625 of the first station 621, and then the vacuum suction head is stopped to be vacuumized by an external vacuum pumping device so as to release the magnetic core, then the mounting plate 39 and the vacuum suction head are driven by the first up-down cylinder 38 to move upwards to the initial position, and then the mounting seat 33, the connecting shaft 34, the first chuck 35, the transverse plate 37, the first up-down cylinder 38, the mounting plate 39 and the vacuum suction head are driven by the Y-axis linear module 32 to move upwards, so that the feeding action of the vacuum suction head is completed. The material clamp 625 of the first station 621 and the magnetic core in the material clamp 625 can be cleaned through the arranged compressed air needle.
The transplanting mechanism 30 can transplant the magnetic core on the vibrating disc group of the feeding mechanism 20 to the winding chuck 52 of the winding mechanism 50 for winding through the first chuck 35, and can transplant the wound magnetic core to the material clamp 625 of the first station 621 of the turret type production module 60 through the second chuck or the suction head 41, compared with the traditional transplanting mechanism 30 only provided with one chuck or suction head, the transplanting mechanism greatly improves the production efficiency, reduces the production cost and meets the production requirement.
Referring to fig. 1, 2, 7 and 8, the turret-type production module 60 includes a base plate 61 provided to the top end of the frame 10, and a turret mechanism 62 provided to the base plate 61 to be rotatable relative to the base plate 61, a material clamp opening mechanism 63, a wire bending mechanism 64, a wire cutting mechanism 66, a pressure welding mechanism 67 and a blowing mechanism 71. The turret mechanism 62 is provided with a first station 621, a second station 622, a third station 623, and a fourth station 624 on the left, front, right, and rear sides thereof, respectively. A material clamp 625 is respectively arranged on one side of the first station 621 close to the second station 622, one side of the second station 622 close to the third station 623, one side of the third station 623 close to the fourth station 624 and one side of the fourth station 624 close to the first station 621. The material clamp 625 is used for clamping the magnetic core to clamp the magnetic core. The material clamp opening mechanism 63, the wire bending mechanism 64, the wire cutting mechanism 66, the pressure welding mechanism 67 and the air blowing mechanism 71 are positioned around the turret mechanism 62, and the material clamp opening mechanism 63 and the air blowing mechanism 71 correspond to the first station 621. The wire bending mechanism 64 and the wire cutting mechanism 66 correspond to the second station 622. The pressure welding mechanism 67 corresponds to the third station 623. The first station 621, the material clamp opening mechanism 63 and the blowing mechanism 71 are close to the winding mechanism 50, and the material clamp 625 of the first station 621 corresponds to the winding chuck 52 of the winding mechanism 50.
In this embodiment, the turret mechanism 62 is rotatable in a counterclockwise direction with respect to the base plate 61. It is understood that in other embodiments, the turret mechanism 62 may rotate in a clockwise direction relative to the base plate 61, and the positions of the first station 621, the second station 622, the third station 623 and the fourth station 624 and the position of the material clamp 625 may be set according to actual conditions.
As shown in fig. 9 and 10 in conjunction, the turret mechanism 62 includes a mounting member 6211 provided to the top surface of the base plate 61, a drive motor 6212 provided to the bottom surface of the base plate 61, a connecting rod 6213 provided inside the mounting member 6211, and a turret 6215. The driving motor 6212 is accommodated in the frame 10, and an output shaft 6212a of the driving motor 6212 passes through the top end of the frame 10.
One end of the connecting rod 6213 is attached to an output shaft 6212a of the driving motor 6212 via a mounting base 6214, the other end protrudes from the tip end of the mounting base 6211 and is attached with a turret 6215, and the top surface of the base plate 61 has a through groove 612 for receiving the mounting base 6214. The driving motor 6212 may drive the connecting rod 6213 to rotate in a counterclockwise direction, so as to drive the turret 6215 to rotate in a counterclockwise direction with respect to the base plate 61. The first station 621, the second station 622, the third station 623 and the fourth station 624 are respectively arranged on the left side, the front side, the right side and the rear side of the turret 6215. The turret 6215 is rotated in a counterclockwise direction with respect to the base plate 61, so that the magnetic cores held by the material clamps 625 of each station can be conveyed to the respective mechanisms for the corresponding machining operation.
In this embodiment, a bearing 6216 is provided between the outer wall of the connecting rod 6213 and the inner wall of the mounting piece 6211 to provide rotational support to the connecting rod 6213. The number of bearings 6216 is preferably two. It will be appreciated that the number of bearings 6216 may be set as appropriate.
In this embodiment, the driving motor 6212 is preferably a stepping motor or a servo motor.
As shown in fig. 11 and 12, the clip opening mechanism 63 is used to open the clip 625 at the first station 621. The material clamping and opening mechanism 63 comprises a base 631 arranged on the top surface of the bottom plate 61, a first vertical cylinder 632 arranged on the top end of the base 631, a transverse connecting plate 633 arranged on the top end of the first vertical cylinder 632, a vertical riser 637, a material clamping and opening clamp plate 634 and a material clamping and opening clamp 635.
The base 631 is positioned in front of the clamp 625 of the first station 621. The end of the transverse connecting plate 633 close to the clip 625 of the first station 621 is connected with a clip opening plate 634, the vertical plate 637 is arranged on the top surface of the bottom plate 61, and the top end of the vertical plate 637 is connected with the end of the transverse connecting plate 633 far away from the clip 625 of the first station 621 to provide support for the transverse connecting plate 633. The clip opening 635 is provided to the top end of the clip opening clamp plate 634. The clip opening 635 is located below the clip 625 of the first station 621 and corresponds to the clip 625 of the first station 621. The first vertical cylinder 632 can drive the transverse connection plate 633 to move up and down, so as to drive the material clamp opening clamp plate 634 and the material clamp opening clamp 635 to move up and down, and the material clamp 625 can be opened and closed by the up and down movement of the material clamp opening clamp 635.
Specifically, in this embodiment, a Y-shaped groove 6352 is disposed at the top end of the material clamping device 635. As shown in connection with fig. 13, the clips 625 are mounted to the respective sides of the respective stations by means of mounting blocks 6252. The material clamp 625 includes two clamping arms 6254 and a spring (not shown) connected between the two clamping arms 6254. Two clamping arms 6254 are rotatably mounted to the mounting block 6252 by a pivot 6256 on a side thereof remote from the corresponding station. The two clamping arms 6254 are arranged in parallel and have an inverted-Y-shaped gap therebetween. The top ends of the two clamping arms 6254 protrude from the top end of the corresponding station to facilitate clamping the magnetic core, and the bottom ends of the two clamping arms 6254 are used for matching with the Y-shaped groove 6352 of the material clamp opening clamp 635. In practical applications, for example, when the magnetic core is clamped to the material clamp 625 of the first station 621, the material clamp opening clamp 635 is driven to move upwards by the first vertical cylinder 632, the bottom ends of the two clamping arms 6254 approach each other under the pressing action of the two oblique inner walls of the Y-shaped groove 6352, the top ends of the two clamping arms 6254 open under the action of the spring, then the magnetic core is placed between the top ends of the two clamping arms 6254, the material clamp opening clamp 635 is driven to move downwards by the first vertical cylinder 632 to return to the initial position, the bottom ends of the two clamping arms 6254 return to the initial position under the action of the spring due to the fact that the magnetic core is not pressed by the two oblique inner walls of the Y-shaped groove 6352, and the top ends of the two clamping arms 6254 are closed under the action of the spring to clamp the magnetic core, so that the clamping of the magnetic core is completed.
The clip opening mechanism 63 further comprises a pocket 636 arranged at the top end of the cross connecting plate 633, and the pocket 636 corresponds to the clip 625 of the first station 621 and is located in front of the clip opening 635. The transverse connecting plate 633 is driven to move up and down through the first vertical cylinder 632, so that the material bag 636 can be driven to move up and down.
As shown in fig. 18, the air-blowing mechanism 71 includes a post 712 provided to the top surface of the base plate 61, a connecting post 713, and an air-blowing needle 714.
The upright 712 is located to the left of the turret mechanism 62, the connecting column 713 is arranged to the side of the upright 712 close to the turret mechanism 62 and behind the first station 621, one end of the blowing needle 714 is arranged to the end of the connecting column 713 far from the upright 712 and is used for connection with an external air supply device, and the other end is close to the top end of the clamp 625 of the first station 621. The blowing needle 714 is used to blow the magnetic core into the pocket 636 after the clip 625 is opened.
As shown in fig. 14 and 15, the bending mechanism 64 is located in front of the turret mechanism 62, and is used for bending and leg folding two excess copper wires of the core. The wire bending mechanism 64 includes a wire bending base 641 provided to the top surface of the base plate 61, a second vertical air cylinder 642 provided to one side of the wire bending base 641, a horizontal air cylinder 643, a rotary motor 644, a clamp air cylinder 645, an upper waste wire clamp 646, and a lower waste wire clamp 647. The curved wire seat 641 is adjacent to the front, right side of the bottom plate 61.
The horizontal cylinder 643 is provided to a side of the second vertical cylinder 642 away from the wire bending seat 641 and can be moved up and down by the driving of the second vertical cylinder 642. In this embodiment, the horizontal cylinder 643 is provided to a side of the second vertical cylinder 642 away from the curved seat 641 through a connecting plate 6422. Specifically, one side of the second vertical cylinder 642, which is far away from the curved line seat 641, is provided with a connecting plate 6422, one side of the connecting plate 6422, which is far away from the second vertical cylinder 642, is provided with a horizontal cylinder 643, and the second vertical cylinder 642 can drive the connecting plate 6422 to move up and down, so that the horizontal cylinder 643 is driven to move up and down.
A rotary motor 644 is provided to a side of the horizontal cylinder 643 remote from the second vertical cylinder 642 and can move forward and backward by the driving of the horizontal cylinder 643. In this embodiment, the rotating electric machine 644 is horizontally disposed to a side of the horizontal cylinder 643 away from the second vertical cylinder 642, sequentially via the mounting plate 6434 and the fixing plate 6432. Specifically, a fixing plate 6432 is arranged on one side of the horizontal cylinder 643 away from the second vertical cylinder 642, a mounting plate 6434 is arranged on one side of the fixing plate 6432 away from the horizontal cylinder 643, a rotating motor 644 is horizontally arranged on one side of the mounting plate 6434 away from the fixing plate 6432, and the horizontal cylinder 643 drives the fixing plate 6432 to move back and forth, so that the mounting plate 6434 and the rotating motor 644 are driven to move back and forth.
One end of the clamp cylinder 645 is attached to an output shaft 6442 of the rotating electric machine 644, and the other end is provided with an upper waste wire clamp 646 and a lower waste wire clamp 647. The upper waste line clamp 646 and the lower waste line clamp 647 are arranged in parallel up and down. The rotary motor 644 drives the clamp cylinder 645 to rotate in a vertical direction, and the clamp cylinder 645 drives the upper wire clamp 646 and the lower wire clamp 647 to approach or separate from each other, thereby performing a clamping or spreading action. In this embodiment, the clamp cylinder 645, the upper waste line clamp 646, and the lower waste line clamp 647 are located behind the rotating motor 644 and at the front right of the material clamp 625 of the second station 622. Upper wire clamp 646 and lower wire clamp 647 are used to clamp two extra copper wires of the core.
Go up waste wire splint 646 and waste wire splint 647 down the same structure, go up waste wire splint 646 and waste wire splint 647's one side that is close to mutually is equipped with first recess 6462, second recess 6472 respectively, and first recess 6462, second recess 6472 are relative setting, and first recess 6462, the second recess 6472 of setting make things convenient for two unnecessary copper lines of centre gripping magnetic core.
In this embodiment, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are both metal pieces, which is beneficial to improving the strength of two redundant copper wires for clamping the magnetic core.
In this embodiment, the wire bending mechanism 64 further includes an index plate 648, and one end of the clamp cylinder 645 is mounted to an output shaft 6442 of the rotary motor 644 via the index plate 648. Specifically, the index plate 648 is fitted around the outer periphery of an output shaft 6442 of the rotating electric machine 644, a mounting post 6482 is provided on an end of the index plate 648 remote from the rotating electric machine 644, the mounting post 6482 is located on one side of the center of the index plate 648 and near the curve seat 641, and an end of the clamp cylinder 645 is mounted to the mounting post 6482. The rotary motor 644 drives the indexing disk 648 to rotate in the vertical direction, thereby driving the clamp cylinder 645 to rotate in the vertical direction.
As shown in fig. 16, the wire cutting mechanism 66 is used to cut two extra copper wires of the core. The wire cutting mechanism 66 is located behind the wire bending mechanism 64. The thread cutting mechanism 66 includes a thread cutting base 662 provided to the top surface of the base plate 61, an angle adjusting plate 663, a cylinder mounting plate 664, a driving cylinder 665, a cutter mounting base 666, and a cutter 667.
The wire cutting base 662 is adjacent to the wire bending mechanism 64. An angle adjusting plate 663 is provided to a side of the tangent mount 662 remote from the wire bending mechanism 64. One end of the cylinder mounting plate 664 is provided to a side of the angle adjusting plate 663 away from the tangent seat 662 and the cylinder mounting plate 664 is inclined toward the material clamp 625 of the second station 622. A driving cylinder 665 is provided to the top surface of the cylinder mounting plate 664. The side of driving cylinder 665 far away from cylinder mounting plate 664 is equipped with cutter mount pad 666, and cutter mount pad 666 extends and is located the right-hand side of the material clamp 625 of second station 622 along the incline direction of cylinder mounting plate 664. A cutter 667 is mounted to an end of the cutter mount 666 adjacent the clamp 625 of the second station 622 between the clamp 625 of the second station 622 and the cutter mount 666. The cutting head 667a of the cutter 667 corresponds to the material clamp 625 of the second station 622. The driving cylinder 665 can drive the cutter mounting base 666 to move towards or away from the material clamp 625 of the second station 622, so as to drive the cutter 667 to move towards or away from the material clamp 625 of the second station 622.
In this embodiment, the cutter mount 666 is provided to the side of the drive cylinder 665 remote from the cylinder mount plate 664 via the cutter mount plate 668. The drive cylinder 665 may drive the cutter mounting plate 668 toward or away from the material clamp 625 of the second station 622, thereby driving the cutter mounting plate 666 toward or away from the material clamp 625 of the second station 622.
In this embodiment, the inclination angle of cylinder mounting panel 664 is adjustable to the magnetic core of the different length size of adaptation, thereby guarantee that tool bit 667a can support the one end of pressing the magnetic core. Specifically, an arc-shaped angle adjusting groove 6632 is formed in one side, away from the tangent seat 662, of the angle adjusting plate 663, and the angle adjusting groove 6632 is close to one end, away from the second station 622, of the angle adjusting plate 663. One end of the cylinder mounting plate 664 is provided with a connecting column matched with the angle adjusting groove 6632, and the connecting column is matched with different positions of the angle adjusting groove 6632, so that the inclination angle of the cylinder mounting plate 664 can be adjusted.
As shown in fig. 17, two wire ends are formed after the two excess copper wires of the core are cut, and the pressure welding mechanism 67 is configured to perform a pressure welding operation on the two wire ends of the core to flatten and attach the two wire ends of the core to one end of the core. The pressure welding mechanism 67 includes a welding holder 672 provided to the top surface of the base plate 61, a third vertical cylinder 673, an electrode holder 674, a positive electrode member 675, a negative electrode member 676, and a welding head 677.
The weld nest 672 is located to the right of the third station 623 and adjacent the right side of the base plate 61. A third vertical cylinder 673 is provided to the top end of the welding shoe 672. The electrode holder 674 is arranged to one side of the third vertical cylinder 673 close to the third station 623 and behind the clamp 625 of the third station 623 via a slide 678. One side of the electrode holder 674 that is close to the clamp 625 of the third station 623 is provided with a positive pole piece 675 and a negative pole piece 676, the positive pole piece 675 and the negative pole piece 676 are arranged in parallel from left to right and have a gap therebetween, the positive pole piece 675 and the negative pole piece 676 are used for being electrically connected with external equipment, the bottom ends of the positive pole piece 675 and the negative pole piece 676 are provided with a welding head 677, and the welding head 677 is positioned above the clamp 625 of the third station 623. The third vertical cylinder 673 can drive the electrode holder 674 to move up and down through the sliding plate 678, so that the positive pole piece 675, the negative pole piece 676 and the welding head 677 can be driven to move up and down. In practical application, the welding head 677 corresponds to two line ends of the magnetic core, and the third vertical cylinder 673 drives the welding head 677 to move downwards, so that the two line ends of the magnetic core can be flattened and attached to one end of the magnetic core, and the two line ends of the magnetic core can be subjected to pressure welding operation.
The working principle of the turret type production module 60 is as follows: as shown in fig. 7 and 8, when the vacuum nozzle of the transplanting mechanism 30 sucks the magnetic core from the winding chuck 52 of the winding mechanism 50 and moves above the clamp 625 at the first station 621, the clamp opening piece 635 is driven by the first vertical cylinder 632 to move upward to open the top ends of the two clamp arms 6254 of the clamp 625, and then the vacuum nozzle moves downward to place the magnetic core between the top ends of the two clamp arms 6254. After the magnetic core is released by the vacuum chuck, the clamping member 635 is driven to return by the first vertical cylinder 632 to close the tips of the two clamping arms 6254, so that the magnetic core is clamped by the tips of the two clamping arms 6254.
After the magnetic core is clamped to the material clamp 625 of the first station 621, the driving motor 6212 drives the turret 6215 to rotate 90 degrees along the counterclockwise direction, so that the magnetic core reaches the position of the second station 622, and at this time, two redundant copper wires of the magnetic core correspond to the upper waste wire clamp 646 and the lower waste wire clamp 647 and are positioned behind the upper waste wire clamp 646 and the lower waste wire clamp 647. Then, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to move away from each other by the clamp cylinder 645 to be opened, then the rotating motor 644, the clamp cylinder 645, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to move backward integrally by the horizontal cylinder 643 so that two extra copper wires of the magnetic core are positioned between the upper waste wire clamp 646 and the lower waste wire clamp 647, and then the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to approach each other by the clamp cylinder 645 to clamp the two extra copper wires of the magnetic core. After clamping, the clamping cylinder 645 is driven by the rotating motor 644 to rotate towards the magnetic core, so that two redundant copper wires of the magnetic core are enabled to be reversed to one end of the magnetic core, so as to realize the wire bending operation of the two redundant copper wires, then the cutter mounting plate 668, the cutter mounting seat 666 and the cutter 667 are driven by the driving cylinder 665 to integrally move towards the direction close to the magnetic core, because the cutter 667 is inclined, the driving of the driving cylinder 665 can enable the cutter head 667a of the cutter 667 to be pressed to the proper position of one end of the magnetic core and can press the two redundant copper wires of the magnetic core, at the moment, the cutter 667 is positioned below the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647, then the horizontal cylinder 643, the rotating motor 644, the clamping cylinder 645, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are driven by the second vertical cylinder 642 to integrally move upwards, so as to realize the pulling up of the two redundant copper wires of the magnetic core, meanwhile, the clamping cylinder 645 is driven to return by the rotating motor 644, so that the clamping cylinder 645 drives the upper waste wire clamp 646 and the lower waste wire clamp 647 to return to realize the operation of folding the feet of two redundant copper wires, in the returning process, the two redundant copper wires of the magnetic core can be cut off by the cutter head 667a of the cutter 667, then the rotating motor 644, the clamping cylinder 645, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to return integrally by the horizontal cylinder 643, then the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to open by the clamping cylinder 645, then the horizontal cylinder 643, the rotating motor 644, the clamping cylinder 645, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to return integrally by the second vertical cylinder 642, in the process, the two copper wires cut off by the vibration on the upper waste wire clamp 646 and the lower waste wire clamp 647 are subjected to the falling, and two wire ends are formed on the magnetic core, then the driving cylinder 665 drives the cutter mounting plate 668, the cutter mounting seat 666 and the cutter 667 to integrally return, and the wire bending, foot folding and cutting operations are completed.
After the wire bending, leg folding and cutting operations are completed, the driving motor 6212 drives the turret 6215 to rotate 90 degrees in the counterclockwise direction, so that the magnetic core reaches the position of the third station 623, and at the moment, the welding head 677 is positioned above the magnetic core and corresponds to two wire ends of the magnetic core. The electrode holder 674, the positive electrode member 675, the negative electrode member 676, and the welding head 677 are then driven by the third vertical cylinder 673 to move downward to flatten and attach the two wire ends to one end of the magnetic core by the welding head 677 to perform a bonding operation. After the pressure welding time is up, the electrode seat 674, the positive pole piece 675, the negative pole piece 676 and the welding head 677 are driven to return by the third vertical cylinder 673. After completion, the turret 6215 is driven by the driving motor 6212 to rotate 90 degrees in the counterclockwise direction, and the magnetic core reaches the position of the fourth station 624. Then, the turret 6215 is driven by the driving motor 6212 to rotate 90 degrees in the counterclockwise direction, the magnetic core returns to the position of the first station 621, the clamp opening member 635 is driven by the first vertical cylinder 632 of the clamp opening mechanism 63 to move upward, so that the top ends of the two clamping arms 6254 of the clamp 625 are opened, then the magnetic core between the top ends of the two clamping arms 6254 is blown by the blowing needle 714 to blow the magnetic core into the pocket 636, and at this time, the turret mechanism 62 completes one working cycle, and the magnetic core is processed.
The turret type production module is simple to operate, and can finish the operations of bending, folding, cutting and pressure welding of the magnetic core by one-time clamping, so that the magnetic core is prevented from being damaged due to multiple times of clamping, the production efficiency is improved, the production cost is reduced, and the production requirement is met.
Referring to fig. 1, 2, 19 and 20, the wire feeding mechanism 80 is located below the X-axis linear module 31 and the Y-axis linear module 32. The wire feeding mechanism 80 comprises a base plate 81 arranged at the top end of the frame 10, a wire feeding sliding plate 82, a front cylinder 83, a rear cylinder 83, a transverse plate 84, a vertical plate 85, a wire feeding mounting plate 86, a motor seat 87, a wire inlet needle seat 88, a wire outlet needle seat 89, a wire inlet needle 91, a wire outlet needle 92, a wire feeding motor 93, a swinging plate 94, a cylinder seat 95 and a swinging cylinder 96. The motor mount 87 has opposite first and second ends and opposite first and second sides.
The wire feeding sliding plate 82 is disposed on the top surface of the base plate 81 and can move back and forth relative to the base plate 81, that is, the wire feeding sliding plate 82 can move toward or away from the winding mechanism 50 relative to the base plate 81. Specifically, the top surface of the substrate 81 is provided with a slide rail 812, the slide rail 812 extends along the length direction of the substrate 81, the top end of the slide rail 812 is provided with a slide block 814, the wire feeding slide plate 82 is arranged at the top end of the slide block 814, and the slide block 814 can move back and forth on the slide rail 812 so as to drive the wire feeding slide plate 82 to move back and forth relative to the substrate 81.
The front and rear cylinders 83 are provided to the rear side of the base plate 81 (i.e., the side of the base plate 81 away from the winding mechanism 50) and connected to the rear side of the wire feeding slider 82 (i.e., the side of the wire feeding slider 82 away from the winding mechanism 50), and the front and rear cylinders 83 can drive the wire feeding slider 82 to move forward and backward, i.e., to move toward or away from the winding mechanism 50.
A transverse plate 84 is provided to the top surface of the wire feed slide 82, a vertical plate 85 is provided to the front side of the top surface of the transverse plate 84 (i.e., the side of the top surface of the transverse plate 84 that is close to the wire winding mechanism 50), and a wire feed mounting plate 86 is provided to the front side of the vertical plate 85 (i.e., the side of the vertical plate 85 that is close to the wire winding mechanism 50).
A first end of the motor mount 87 is provided to the top end of the wire feeding mounting plate 86, and a second end of the motor mount 87 is located in front of the wire feeding mounting plate 86 and opposite to the wire winding mechanism 50. The wire feeding motor 93 is provided to the bottom surface of the motor base 87. The output end of the wire feeding motor 93 is provided with a rotating shaft 932, and the rotating shaft 932 penetrates through the motor base 87 and extends upwards. The motor base 87 has a through hole at its center through which the rotating shaft 932 passes.
The wire inlet hub 88 is disposed on the top surface of the motor mount 87 and is located between the shaft 932 and the first end of the motor mount 87. The end of the thread inlet needle seat 88 close to the first side of the motor seat 87 is provided with a thread inlet needle 91 in a penetrating way, and the end of the thread inlet needle seat 88 close to the first side of the motor seat 87 is provided with a through hole for arranging the thread inlet needle 91. The thread inlet end of the thread inlet needle 91 is positioned at the rear of the thread inlet needle seat 88, and the thread outlet end of the thread inlet needle 91 is positioned between the rotating shaft 932 and the thread inlet needle seat 88.
An outlet hub 89 is provided to a top surface of the motor mount 87 and is located between the shaft 932 and the second end of the motor mount 87. The one end that is close to the first side of motor cabinet 87 of outlet needle file 89 runs through and is equipped with outlet wire needle 92, and the one end that is close to the first side of motor cabinet 87 of outlet needle file 89 has the perforating hole that supplies to set up outlet wire needle 92. The wire inlet end of the wire outlet needle 92 is positioned between the rotating shaft 932 and the wire outlet needle seat 89 and corresponds to the wire outlet end of the wire inlet needle 91, and the wire outlet end of the wire outlet needle 92 is positioned in front of the wire outlet needle seat 89. The outlet end of the outlet needle 92 is close to the winding mechanism 50 and corresponds to the winding chuck 52 of the winding mechanism 50. The axes of the outlet needle 92 and the inlet needle 91 are located in the same vertical plane, and the outlet needle 92 and the inlet needle 91 are close to the first side of the motor base 87. In practical use, the copper wire placed on the coil placement table may be inserted at its leading end from the wire inlet end of the wire inlet pin 91, and extend out from the wire outlet end of the wire outlet pin 92 after passing through the wire inlet pin 91 and the wire outlet pin 92. When copper wires are inserted into the wire inlet needle 91 and the wire outlet needle 92, the copper wires between the wire outlet end of the wire inlet needle 91 and the wire inlet end of the wire outlet needle 92 can contact with the outer wall of the rotating shaft 932.
The swing plate 94 is rotatably mounted to the top surface of the motor mount 87 adjacent a first side of the motor mount 87. The swing plate 94 is located on one side of the rotating shaft 932. The wobble plate 94 is horizontally rotatable relative to the motor mount 87 between a first position and a second position. The wobble plate 94 has a first end and a second end. The first end of the swinging plate 94 corresponds to the wire inlet needle seat 88. The second end of the swing plate 94 is provided with a bearing 944, specifically, the second end of the swing plate 94 is provided with a first mounting shaft 942 in a penetrating manner, the top end of the first mounting shaft 942 is located above the second end of the swing plate 94, the bottom end of the first mounting shaft 942 is located below the second end of the swing plate 94 and is sleeved with the bearing 944, the bottom end of the first mounting shaft 942 is preferably not in contact with the top surface of the motor base 87, and the bearing 944 corresponds to the rotating shaft 932 and is located between the wire outlet end of the wire inlet pin 91 and the wire inlet end of the wire outlet pin 92. When the swinging plate 94 is at the first position, as shown in fig. 19, a space is provided between the first end of the swinging plate 94 and the wire inlet needle seat 88, the outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932, so that the copper wire between the wire outlet end of the wire inlet needle 94 and the wire inlet end of the wire outlet needle 92 can be pressed against the outer wall of the rotating shaft 932, when the copper wire between the wire outlet end of the wire inlet needle 91 and the wire inlet end of the wire outlet needle 92 is pressed against the outer wall of the rotating shaft 932 through the bearing 944, the rotating shaft 932 is driven to rotate clockwise by the wire feeding motor 93, so that the copper wire can be pushed in the direction away from the second end of the motor seat 87, i.e. in the direction close to the winding mechanism 50, so that the start end of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50 to wind the magnetic core. When the swinging plate 94 is at the second position, the first end of the swinging plate 94 is abutted to the wire inlet needle seat 88, a gap is formed between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932, and when a gap is formed between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932, the copper wire is tensioned by a tensioner arranged at the top end of the rack 10, so that the magnetic core can be wound by the winding chuck 52 of the winding mechanism 50.
Further, the outer wall of the bearing 944 is coated with a glue layer to increase the friction between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932, so that the rotating shaft 932 can smoothly push the copper wire in the direction away from the second end of the motor base 87.
A tension spring (not shown) is provided between the second end of the swing plate 94 and the top end of the motor mount 87. The tension spring is provided to ensure that the outer wall of the bearing 944 can be in close contact with the outer wall of the shaft 932.
The cylinder block 95 is disposed on a first side of the motor base 87, the swing cylinder 96 is disposed on a side of the cylinder block 95 away from the motor base 87 and connected to a first end of the swing plate 94, the swing cylinder 96 can drive the first end of the swing plate 94 to move toward or away from the wire inlet needle base 88, so that the swing plate 94 can horizontally rotate between a first position and a second position relative to the motor base 87, and when the swing plate 94 is at the first position, the first end of the swing plate 94 is located on a top surface of the cylinder block 95, as shown in fig. 19.
In this embodiment, as shown in fig. 21, the swinging plate 94 is approximately Z-shaped, and includes a first horizontal portion 945, a second horizontal portion 946, and a vertical portion 947 connected between the first horizontal portion 945 and the second horizontal portion 946. The first horizontal portion 945, the second horizontal portion 946, and the vertical portion 947 are integrally formed. The swing cylinder 96 is connected to a first end of the first horizontal portion 945, and a second end of the second horizontal portion 946 is provided with the first mounting shaft 942. When the swinging plate 94 is at the first position, the first end of the first horizontal part 945 is located on the top surface of the cylinder block 95 and has a space with the wire inlet pin seat 88, and when the swinging plate 94 is at the second position, the first end of the first horizontal part 945 abuts against the wire inlet pin seat 88.
The height of second horizontal portion 946 is less than the height of first horizontal portion 945 to facilitate placement of bearing 944.
A second mounting shaft 948 is disposed at a first end of the second horizontal portion 946 in a penetrating manner, a top end of the second mounting shaft 948 is located above the first end of the second horizontal portion 946, and a bottom end of the second mounting shaft 948 is located below the first end of the second horizontal portion 946 and is rotatably mounted to the top surface of the motor base 87, so that the swinging plate 94 is rotatably mounted to the top surface of the motor base 87.
In this embodiment, a connecting portion 9452 is provided on a side of the first end of the first horizontal portion 945 close to the swing cylinder 96, and the swing cylinder 96 is connected to the connecting portion 9452.
The working principle of the wire feeding mechanism 80 is as follows: firstly, a copper wire is inserted into the wire inlet needle 91 and the wire outlet needle 92, then the swing air cylinder 96 drives the first end of the swing plate 94 to move towards the direction away from the wire inlet needle seat 88, so that the swing plate 94 is located at the first position, as shown in fig. 19, under the action of the tension spring, the outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932 at the moment, so that the copper wire located between the wire outlet end of the wire inlet needle 91 and the wire inlet end of the wire outlet needle 92 is tightly pressed onto the outer wall of the rotating shaft 932. After the copper wire is compressed, the wire feeding sliding plate 82, the transverse plate 84, the vertical plate 85, the wire feeding mounting plate 86, the motor base 87, the wire feeding motor 93, the wire feeding needle base 88, the wire feeding needle base 89, the wire feeding needle 91, the wire feeding needle 92, the swinging plate 94, the air cylinder base 95, the swinging air cylinder 96 and the copper wire are integrally moved forwards, namely, the copper wire moves in the direction close to the winding mechanism 50, so that the wire outlet end of the wire feeding needle 92 reaches the wire feeding position, then the rotating shaft 932 is driven to rotate clockwise by the wire feeding motor 93, so that the copper wire is pushed in the direction away from the second end of the motor base 87, namely, in the direction close to the winding mechanism 50, and the starting end of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50 to achieve winding. When the winding chuck 52 starts winding, the swing cylinder 96 drives the first end of the swing plate 94 to move towards the direction close to the wire feeding needle seat 88, so that the swing plate 94 is located at the second position, the tension spring is in a tension state at the moment, a gap is formed between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932, and the copper wire can be wound through the winding chuck 52 after being tensioned by a tensioner arranged at the top end of the rack 10. After winding, the swing cylinder 96 drives the first end of the swing plate 94 to move towards the direction away from the wire inlet needle seat 88, so that the swing plate 94 is located at the first position, as shown in fig. 19, at this time, under the action of the tension spring, the outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932 to press the copper wire located between the wire outlet end of the wire inlet needle 91 and the wire inlet end of the wire outlet needle 92 to the outer wall of the rotating shaft 932, then the wire feeding sliding plate 82, the transverse plate 84, the vertical plate 85, the wire feeding mounting plate 86, the motor seat 87, the wire feeding motor 93, the wire inlet needle seat 88, the wire outlet needle seat 89, the wire inlet needle 91, the wire outlet needle 92, the swing plate 94, the cylinder seat 95, the swing cylinder 96 and the copper wire are driven to return integrally by the front and rear cylinders 83, the copper wire located between the wire winding mechanism 50 and the wire outlet end of the wire needle 92 is cut off by the scissors cylinder arranged at the top end of the rack 10, and the wire feeding action is completed. Because the copper wire between the outlet end of the wire inlet needle 91 and the wire inlet end of the wire outlet needle 92 is pressed to the outer wall of the rotating shaft 932, when the scissors cylinder cuts the copper wire between the wire winding mechanism and the outlet end of the wire outlet needle 92, the copper wire cannot return, and the next wire feeding is facilitated.
The wire feeding mechanism 80 of the utility model can automatically push the copper wire to the winding mechanism 50 so that the starting end of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50, thereby realizing the winding, having convenient operation, improving the production efficiency and reducing the production cost.
Through the structure, the feeding mechanism 20, the transplanting mechanism 30, the winding mechanism 50, the turret type production module 60 and the wire feeding mechanism 80 are integrated at the top end of the rack 10, the automatic wire feeding and bending machine has the functions of feeding, winding, bending, cutting, pressure welding, and is high in automation degree, simple in structure, small in size, capable of reducing occupied space, improving production efficiency and reducing production cost.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. The utility model provides an inductance production facility, includes the frame, its characterized in that still including setting up feeding mechanism, transplanting mechanism, wire winding mechanism, turret type production module and the mechanism of sending the line on frame top, feeding mechanism, turret type production module are close to respectively the left side of frame, right side, wire winding mechanism is located between feeding mechanism and the turret type production module, transplanting mechanism is close to the rear side of frame, send the line mechanism to be located wire winding mechanism's rear.
2. The inductance production equipment according to claim 1, wherein the transplanting mechanism comprises a vertical frame arranged at the top end of the rack, an X-axis linear module, a Y-axis linear module, a mounting seat, a connecting shaft, a first chuck, a vertical motor, a transverse plate, a first upper cylinder, a first lower cylinder, a mounting plate and a second chuck or a suction head arranged at the front side of the vertical frame;
the Y-axis linear module is arranged at the front side of the X-axis linear module and can move left and right under the driving of the X-axis linear module; the mounting seat is arranged on the front side of the Y-axis linear module and can move up and down under the driving of the Y-axis linear module;
the connecting shaft penetrates through the first through hole of the mounting seat, one end of the connecting shaft protrudes out of the bottom end of the mounting seat and is provided with the first chuck, the other end of the connecting shaft protrudes out of the top end of the mounting seat and is mounted on an output shaft of the vertical motor, and the vertical motor can drive the connecting shaft to rotate along the horizontal direction so as to drive the first chuck to rotate along the horizontal direction;
one end of the transverse plate is arranged on the front side of the mounting seat, the other end of the transverse plate is provided with the first upper and lower cylinders, the mounting plate is arranged on one side of the first upper and lower cylinders, the second chuck or the suction head is mounted at the bottom end of the mounting plate, and the first upper and lower cylinders can drive the mounting plate to move up and down so as to drive the second chuck or the suction head to move up and down;
the second chuck or the suction head corresponds to the first chuck and is arranged in parallel with the first chuck from left to right;
the first chuck, the second chuck or the suction head are positioned above the feeding mechanism, the winding mechanism and the turret type production module.
3. The inductance production equipment according to claim 2, wherein the first chuck comprises a mounting rod, a connecting rod, a movable sleeve and a chuck body, one end of the mounting rod is mounted at one end of the connecting shaft, which is far away from the vertical motor, the other end of the mounting rod is provided with the connecting rod, one end of the chuck body is arranged at one end of the connecting rod, which is far away from the mounting rod, the other end of the chuck body is formed with a clamping part, the clamping part comprises a plurality of clamping jaws distributed along the circumferential direction, the movable sleeve is sleeved on the periphery of the connecting rod, the chuck body and the clamping part, the inner diameter of the movable sleeve is larger than the outer diameter of the clamping part, the movable sleeve can move up and down along the axial direction of the first chuck, and the movable sleeve can make the plurality of clamping jaws open or close up by moving up and down.
4. The inductance production equipment according to claim 3, wherein the transplanting mechanism further comprises an L-shaped opening plate, a connecting plate and a second upper and lower air cylinder, the connecting plate is arranged in a second through hole of the mounting seat in a penetrating manner, one end of the connecting plate protrudes out of the bottom end of the mounting seat and is provided with the L-shaped opening plate, and the other end of the connecting plate protrudes out of the top end of the mounting seat and is connected with a piston rod of the second upper and lower air cylinder; the L-shaped split plate comprises a vertical part and a transverse part formed at one end of the vertical part, which is far away from the transverse part, is installed at one end of the connecting plate, which is far away from the second upper and lower cylinders, a clamping groove is formed at one end of the transverse part, which is far away from the vertical part, and the movable sleeve is clamped in the clamping groove; the second upper and lower air cylinders can drive the connecting plate to move up and down, so that the L-shaped clamp plate can be driven to move up and down, and the movable sleeve can be driven to move up and down along the axial direction of the first chuck by the up and down movement of the L-shaped clamp plate.
5. The inductance production equipment according to claim 1, wherein the wire feeding mechanism comprises a wire feeding mounting plate, a motor base, a wire inlet needle base, a wire outlet needle base, a wire inlet needle, a wire outlet needle, a wire feeding motor and a swinging plate;
the first end of the motor base is arranged at the top end of the wire feeding mounting plate, the second end of the motor base is positioned in front of the wire feeding mounting plate and is opposite to the winding mechanism, the wire feeding motor is arranged on the bottom surface of the motor base, the output end of the wire feeding motor is provided with a rotating shaft, and the rotating shaft penetrates through the motor base and extends upwards;
the wire inlet needle seat is arranged on the top surface of the motor seat and is positioned between the rotating shaft and the first end of the motor seat, one end, close to the first side of the motor seat, of the wire inlet needle seat penetrates through the wire inlet needle, the wire inlet end of the wire inlet needle is positioned behind the wire inlet needle seat, and the wire outlet end of the wire inlet needle is positioned between the rotating shaft and the wire inlet needle seat;
the wire outlet needle seat is arranged on the top surface of the motor seat and is positioned between the rotating shaft and the second end of the motor seat, one end, close to the first side of the motor seat, of the wire outlet needle seat penetrates through the wire outlet needle, the wire inlet end of the wire outlet needle is positioned between the rotating shaft and the wire outlet needle seat and corresponds to the wire outlet end of the wire inlet needle, and the wire outlet end of the wire outlet needle is positioned in front of the wire outlet needle seat; the wire outlet end of the wire outlet needle is close to the wire winding mechanism and corresponds to the wire winding chuck of the wire winding mechanism; when copper wires penetrate through the wire inlet needle and the wire outlet needle, the copper wires positioned between the wire outlet end of the wire inlet needle and the wire inlet end of the wire outlet needle can be contacted with the outer wall of the rotating shaft;
the swing plate is rotationally installed the top surface of motor cabinet is close to the first side of motor seat, the swing plate has first end and second end, the second end of swing plate is equipped with the bearing, the bearing corresponds and is located with the pivot between the leading-out terminal of incoming line needle and the inlet wire end of being qualified for the next round of competitions the needle, the swing plate can be relative the motor cabinet level rotates between primary importance and second place, the swing plate is when primary importance, the outer wall of bearing with the outer wall in close contact with of pivot to can realize being located copper line between the leading-out terminal of incoming line needle and the inlet wire end of being qualified for the next round of competitions the outer wall of pivot compresses tightly, the swing plate is when the second place, have the space between the outer wall of bearing and the outer wall of pivot.
6. The inductance production equipment according to claim 1, wherein the turret type production module comprises a bottom plate arranged at the top end of the frame, a turret mechanism arranged on the bottom plate and capable of rotating relative to the bottom plate, a material clamp opening mechanism, a blowing mechanism, a wire bending mechanism, a wire cutting mechanism and a pressure welding mechanism, the turret mechanism is provided with a first station, a second station, a third station and a fourth station on the left side, the front side, the right side and the rear side respectively, the material clamps are arranged on one side of the first station close to the second station, one side of the second station close to the third station, one side of the third station close to the fourth station and one side of the fourth station close to the first station respectively, the material clamp opening mechanism, the blowing mechanism, the wire bending mechanism, the wire cutting mechanism and the pressure welding mechanism are arranged around the turret mechanism, and the material clamp opening mechanism, The blowing mechanism corresponds to the first station, the wire bending mechanism and the wire cutting mechanism correspond to the second station, and the pressure welding mechanism corresponds to the third station; the first station, the material clamp opening mechanism and the blowing mechanism are close to the winding mechanism, and the material clamp of the first station corresponds to the winding chuck of the winding mechanism.
7. The inductance production device of claim 6, wherein said turret mechanism is rotatable in a counterclockwise direction with respect to said base plate.
8. The inductance production equipment according to claim 6, wherein said turret mechanism comprises a mounting member provided to the top surface of said base plate, a driving motor provided to the bottom surface of said base plate, a connecting rod provided to the inside of said mounting member, and a turret, said driving motor being accommodated in said frame, an output shaft of said driving motor passing through the top end of said frame, one end of said connecting rod being mounted to an output shaft of said driving motor through a mounting seat, the other end of said connecting rod extending from the top end of said mounting member and being mounted with said turret, said top surface of said base plate having a through groove for accommodating said mounting seat, said driving motor being capable of driving said connecting rod to rotate in a counterclockwise direction so as to drive said turret to rotate in a counterclockwise direction with respect to said base plate, said turret being provided with said first station, said second station, and said second station, respectively, A second station, a third station, and a fourth station.
9. The inductance production equipment according to claim 6, wherein said wire bending mechanism is located in front of said turret mechanism, said wire bending mechanism comprises a wire bending base provided to a top surface of said base plate, a second vertical cylinder provided to a side of said wire bending base, a horizontal cylinder, a rotary motor, a clamp cylinder, an upper waste wire clamp plate and a lower waste wire clamp plate, said horizontal cylinder is provided to a side of said second vertical cylinder remote from said wire bending base and is movable up and down by being driven by said second vertical cylinder, said rotary motor is horizontally provided to a side of said horizontal cylinder remote from said second vertical cylinder and is movable back and forth by being driven by said horizontal cylinder, one end of said clamp cylinder is mounted to an output shaft of said rotary motor, the other end of said clamp cylinder is provided with said upper waste wire clamp plate and said lower waste wire clamp plate, said upper waste wire clamp plate and said lower waste wire clamp plate are arranged in parallel up and down, the rotary motor can drive die clamping cylinder rotates along vertical direction, die clamping cylinder can drive go up waste wire splint and lower waste wire splint and be close to each other or keep away from, go up waste wire splint and lower waste wire splint and be located the right front of the feed collet of second station.
10. The inductance production equipment according to claim 9, wherein the wire cutting mechanism is located behind the wire bending mechanism, the wire cutting mechanism comprises a wire cutting seat, an angle adjusting plate, a cylinder mounting plate, a driving cylinder, a cutter mounting seat and a cutter, the wire cutting seat is arranged on the top surface of the bottom plate, the wire cutting seat is close to the wire bending mechanism, the angle adjusting plate is arranged on one side of the wire cutting seat away from the wire bending mechanism, one end of the cylinder mounting plate is arranged on one side of the angle adjusting plate away from the wire cutting seat, the cylinder mounting plate inclines towards the material clamp of the second station, the inclination angle of the cylinder mounting plate is adjustable, the driving cylinder is arranged on the top surface of the cylinder mounting plate, the cutter mounting seat is arranged on one side of the driving cylinder mounting plate away from the cylinder mounting plate, the cutter mounting seat extends along the inclination direction of the cylinder mounting plate and is located on the right side of the material clamp of the second station, the cutter is arranged at one end, close to the material clamp of the second station, of the cutter mounting seat and is located between the material clamp of the second station and the cutter mounting seat, the cutter head of the cutter corresponds to the material clamp of the second station, and the driving cylinder can drive the cutter mounting seat to move towards the direction close to or far away from the material clamp of the second station, so that the cutter can be driven to move towards the direction close to or far away from the material clamp of the second station.
CN202122213068.6U 2021-09-13 2021-09-13 Inductance production facility Active CN216250396U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122213068.6U CN216250396U (en) 2021-09-13 2021-09-13 Inductance production facility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122213068.6U CN216250396U (en) 2021-09-13 2021-09-13 Inductance production facility

Publications (1)

Publication Number Publication Date
CN216250396U true CN216250396U (en) 2022-04-08

Family

ID=80982579

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122213068.6U Active CN216250396U (en) 2021-09-13 2021-09-13 Inductance production facility

Country Status (1)

Country Link
CN (1) CN216250396U (en)

Similar Documents

Publication Publication Date Title
CN105374550B (en) Automatic winding machine of chip inductor
CN101752966A (en) Automatic winding machine of motor iron core
CN111724989B (en) Common mode inductance automatic coil winding machine
CN207834469U (en) A kind of battery automatic rubberizing paper machine
CN214922162U (en) Fan blade assembling machine
CN110625218A (en) Automatic wire welding machine for earphone plug and working method of automatic wire welding machine
CN108217195B (en) Pole piece feeding mechanism and battery preparation device
CN113744998A (en) Automatic foot winding machine
CN216250396U (en) Inductance production facility
CN213691757U (en) Rubber coating equipment for reactor and microwave oven transformer hollow coil
CN114758888A (en) Inductor winding mechanism and automatic inductor winding equipment
CN215815588U (en) Electronic component winding and cutting integrated machine
CN111724990B (en) Common mode inductor winding machine
CN115810479A (en) Inductance production facility
CN111986919A (en) Winding device
CN112185682A (en) Coil post-processing device and coil winding machine comprising same
CN210260707U (en) Automatic winding machine
CN212422179U (en) Pyrocondensation pipe automatic feed sleeve pipe, cut off and pyrocondensation device
CN215183520U (en) Electronic component turntable type winding device
CN106504887B (en) Transformer adhesive tape cutting apparatus
CN212625169U (en) Coil post-processing device and coil winding machine comprising same
CN212257175U (en) Winding device
CN212648063U (en) Common mode inductor winding machine
CN210878003U (en) Automatic wire welding machine for earphone plug
CN108321106A (en) The automatic sheet binding device of semiconductor packages all-in-one machine

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant