CN216234559U

CN216234559U - Lifting container loading equipment

Info

Publication number: CN216234559U
Application number: CN202122474236.7U
Authority: CN
Inventors: 孟要谦
Original assignee: Ningxia Zhuyuan Machinery Manufacturing Co ltd
Current assignee: Ningxia Zhuyuan Machinery Manufacturing Co ltd
Priority date: 2021-10-14
Filing date: 2021-10-14
Publication date: 2022-04-08
Anticipated expiration: 2031-10-14

Abstract

A lifting type container loading device comprises a walking module, a lifting module, a conveying module and a distributing module, wherein the walking module comprises a rack and a linear ground rail, the rack is arranged on the linear ground rail, the lifting module comprises four hydraulic cylinders, the conveying module comprises a belt conveyor, the belt conveyor is fixedly arranged on the hydraulic cylinders, the bottom of the belt conveyor is connected with the telescopic end of the hydraulic cylinders, the fixed end of the hydraulic cylinders is connected with the rack, the distributing module comprises a lower material bin and a vibrating feeder, the lower material bin is arranged right above the linear ground rail, the vibrating feeder is arranged below the lower material bin, the inlet of the vibrating feeder is connected with the outlet of the lower material bin, the vibrating feeder is arranged right above the belt conveyor, the height between the linear ground rail and the belt conveyor is adjusted through the lifting module, the problem that products with low density cannot be loaded due to the fact that the stacking height of the products is higher than the height of a belt conveyor is solved.

Description

Lifting container loading equipment

Technical Field

The utility model relates to the technical field of container loading equipment, in particular to lifting type container loading equipment.

Background

The road container transportation is an important component of container transportation, and can effectively connect air, railway and sea transportation to realize door-to-door transportation. Container loading is an important link in relation to the safety of road container transportation. Previous container loading used top loading which presented difficulties in sealing the container due to the large top opening.

As an improvement, the applicant designs and provides a special loading device for a container in advance, which comprises a loading bin, a belt conveyor, a ground rail and a counterweight unit, wherein the ground rail is placed in front of the container, the belt conveyor comprises an assembly frame, an assembly drive, a driving roller, a driven roller and a belt, the assembly frame comprises a lower support frame and an upper support frame, the lower support frame is close to the rear end of the upper support frame, the counterweight unit is arranged at the rear end of the upper support frame, the loading bin comprises an upright post and a bin, the upright post stretches across the ground or a platform on two sides of the belt conveyor, the bin is arranged at the top of the upright post and is arranged above the belt conveyor, the loading bin is close to the front end of the belt conveyor, the scheme can realize the autonomous conveying of the belt conveyor and convey materials to the interior of the container, and simultaneously the belt conveyor can move or retreat towards the container relative to the ground rail, the loading is started from the innermost side inside the container, and the problems that the inside of the container is hollow and materials cannot be fully distributed are avoided.

However, in the above solution, the height of the belt conveyor relative to the ground rail is fixed, and only products within a certain density range can be loaded, for example, for products with low density, the height of the stack is required to exceed the height of the belt conveyor, and the products cannot be loaded effectively.

Disclosure of Invention

In view of the above, it is necessary to provide a lifting container loading device with a wider application range.

A lifting container loading device comprises a walking module, a lifting module, a conveying module and a distributing module, the walking module comprises a frame and a linear ground rail, the frame is arranged on the linear ground rail and can linearly reciprocate along the linear ground rail, the lifting module comprises four hydraulic cylinders which are arranged at the four corners of the top of the frame, the conveying module comprises a belt conveyor which is fixedly arranged on the hydraulic cylinder, the bottom of the belt conveyor is connected with the telescopic end of a hydraulic cylinder, the fixed end of the hydraulic cylinder is connected with the frame, the distributing module comprises a discharging bin and a vibrating feeder, the discharging bin is arranged right above the linear ground rail, the utility model discloses a belt conveyor's vibration feeder, including vibrating feeder, lower feed bin, vibrating feeder locates the below of feed bin down, vibrating feeder's entry and the exit linkage of feed bin down, vibrating feeder is located band conveyer directly over.

Preferably, four hydraulic cylinders are arranged side by side.

Preferably, the walking module further comprises four embedded roller assemblies, the four embedded roller assemblies are arranged at the bottom of the frame and located at four corners of the frame, each embedded roller assembly comprises a counterweight wheel set, and the counterweight wheel sets are in rolling fit with the linear ground rails.

Preferably, the counter weight wheelset includes two counter weight wheels and the pivot of being connected with each counter weight wheel, straight line ground rail both sides are equipped with one respectively and sink the groove, and each sinks a counter weight wheel of groove embedding, the cross sectional shape that sinks the groove is corresponding with the cross sectional shape of counter weight wheel to make the counter weight wheel embedding sink in the groove, the rolling surface and the inboard roof of heavy inslot and the inboard diapire contact of heavy inslot of counter weight wheel, the one end and the counter weight wheel coaxial rotation of pivot are connected, the other end and the frame of pivot are connected.

Preferably, over-and-under type container loading equipment still includes the loading module, sets up a loading module in the left side of straight line ground rail, the loading module includes weighing platform, weighing sensor, weighing platform's diapire is equipped with four weighing sensor, four weighing sensor distribute in the position at four angles of weighing platform, weighing platform central line and band conveyer's central line collineation.

Preferably, the loading module further comprises a container, the container is arranged on the weighing platform, the container is arranged in the center of the weighing platform, one side of the container is open, and one side of the container opening points to the direction of the belt conveyor.

Preferably, the number of the loading modules is two, and one loading module is also arranged at the right side of the linear ground rail.

Preferably, the elevating container loading device further comprises a processor connected to the four weight sensors.

Preferably, the elevating container loading apparatus further comprises a loader for transferring the material to the lower bin.

Preferably, the lift container loading apparatus further comprises a forklift for transferring the containers.

Compared with the prior art, the utility model has the beneficial effects that:

the height between the linear ground rail and the belt conveyor is adjusted through the lifting module, so that the problem that the stacking height of products with low density is higher than the height of the belt conveyor, and loading cannot be carried out is solved.

Drawings

Fig. 1 is a front view of the lift container loading apparatus.

Figure 2 is a cross-sectional view of the elevating container loading apparatus taken along the direction a-a.

In the figure: the device comprises a walking module 10, a frame 11, a linear ground rail 12, an embedded roller assembly 13, a counterweight wheel set 131, a counterweight wheel 1311, a rotating shaft 1312, a lifting module 20, a hydraulic cylinder 21, a conveying module 30, a belt conveyor 31, a distributing module 40, a discharging bin 41, a vibrating feeder 42, a loading module 50, a weighing platform 51, a weight sensor 52 and a container 53.

Detailed Description

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Referring to fig. 1 and 2, an embodiment of the present invention provides a lifting container loading device, including a walking module 10, a lifting module 20, a conveying module 30, and a distributing module 40, where the walking module 10 includes a frame 11 and a linear ground rail 12, the frame 11 is disposed on the linear ground rail 12, the frame 11 can linearly reciprocate along the linear ground rail 12, the lifting module 20 includes four hydraulic cylinders 21, the four hydraulic cylinders 21 are disposed at four corners of the top of the frame 11, the conveying module 30 includes a belt conveyor 31, the belt conveyor 31 is fixedly disposed on the hydraulic cylinders 21, the bottom of the belt conveyor 31 is connected to a telescopic end of the hydraulic cylinders 21, a fixed end of the hydraulic cylinders 21 is connected to the frame 11, the distributing module 40 includes a lower bin 41 and a vibrating feeder 42, the lower bin 41 is disposed right above the linear ground rail 12, the vibrating feeder 42 is disposed below the lower bin 41, an inlet of the vibrating feeder 42 is connected to an outlet of the lower bin 41, the vibratory feeder 42 is located directly above the belt conveyor 31.

Specifically, the bottom of the belt conveyor 31 and the telescopic ends of the hydraulic cylinders 21 can be hinged, the four hydraulic cylinders 21 work independently, and if the materials borne on the belt conveyor are laterally deviated, the material distribution amount on the two sides of the belt conveyor can be adjusted by controlling the height difference of the hydraulic cylinders 21 on the two sides.

Compared with the prior art, the utility model has the beneficial effects that:

the height between the linear ground rail 12 and the belt conveyor 31 is adjusted by the lifting module 20 to solve the problem that the stacking height of the products with low density is higher than the height of the belt conveyor 31, which causes loading failure.

Referring to fig. 1 and 2, further, four hydraulic cylinders 21 are arranged in parallel.

Referring to fig. 1 and 2, further, the walking module 10 further includes four embedded roller assemblies 13, the four embedded roller assemblies 13 are disposed at the bottom of the frame 11, the four embedded roller assemblies 13 are located at four corners of the frame 11, the embedded roller assemblies 13 include a counterweight wheel set 131, and the counterweight wheel set 131 is in rolling fit with the linear ground rail 12.

In this embodiment, instead of installing a configuration block on one side of the belt conveyor 31 in the prior art, the counterweight wheels 1311 are installed on both sides of the belt conveyor 31, and the counterweight wheels 1311 are in rolling fit with the linear ground rail 12, so that the walking resistance of the rack 11 is reduced.

Referring to fig. 1 and 2, further, the weight wheel set 131 includes two weight wheels 1311 and a rotating shaft 1312 connected to each weight wheel 1311, two sides of the linear ground rail 12 are respectively provided with a sinking groove, each sinking groove is embedded into one weight wheel 1311, the cross-sectional shape of the sinking groove corresponds to the cross-sectional shape of the weight wheel 1311, so that the weight wheels 1311 are embedded into the sinking grooves, the rolling surfaces of the weight wheels 1311 are in contact with the top wall of the inner side of the sinking groove and the bottom wall of the inner side of the sinking groove, one end of the rotating shaft 1312 is coaxially and rotatably connected to the weight wheels 1311, and the other end of the rotating shaft 1312 is connected to the rack 11.

In this embodiment, the weight wheel 1311 is embedded in the linear ground rail 12, so that the conventional weight manner is completely changed, and the weight of the rack 11 is reduced.

Referring to fig. 1 and 2, further, the lifting container loading apparatus further includes a loading module 50, one loading module 50 is disposed at the left side of the linear ground rail 12, the loading module 50 includes a weighing platform 51 and weight sensors 52, the bottom wall of the weighing platform 51 is provided with four weight sensors 52, the four weight sensors 52 are distributed at the positions of four corners of the weighing platform 51, and the center line of the weighing platform 51 is collinear with the center line of the belt conveyor 31.

Referring to fig. 1 and 2, further, the loading module 50 further includes a container 53, the container 53 is disposed on the weighing platform 51, the container 53 is disposed at the center of the weighing platform 51, one side of the container 53 is open, and the open side of the container 53 is disposed in a direction toward the belt conveyor 31.

Referring to fig. 1 and 2, further, there are two loading modules 50, and one loading module 50 is also provided at the right side of the linear ground rail 12.

Referring to fig. 1 and 2, further, the elevating container loading apparatus further includes a processor connected to the four weight sensors 52.

Specifically, over-and-under type container loading equipment still includes the keyboard, the keyboard is connected with the treater, the treater is connected with pneumatic cylinder 21, utilize the name of keyboard input loading material, the first form of prestoring in the treater, include all kinds of material names and the height value that corresponds with it in the first form, the treater is compared the name of the loading material of prestoring first form and keyboard input, and read corresponding height value, and send the height value instruction of reading to pneumatic cylinder 21, with control pneumatic cylinder 21 flexible to corresponding height.

Specifically, the processor is further connected with the vibrating feeder 42, the names of the loaded materials are input through the keyboard, a second form is prestored in the processor, the names of the various materials and the vibration frequencies of the vibrating feeder 42 corresponding to the names of the various materials are included in the second form, the prestored second form is compared with the names of the loaded materials input through the keyboard by the processor, the corresponding vibration frequencies are read, and the read vibration frequency instructions are sent to the vibrating feeder 42 so that the vibrating feeder 42 is controlled to work according to the corresponding vibration frequencies.

Referring to fig. 1 and 2, further, the elevating type container loading apparatus further includes a loader for transferring the material to the lower bin 41.

Referring to fig. 1 and 2, further, the lift container loading apparatus further includes a forklift for transferring the containers 53.

In a specific embodiment, the output end of the vibrating feeder 42 is dustpan-shaped, the length direction of the output end of the vibrating feeder 42 is perpendicular to the conveying direction of the belt conveyor 31, the length of the output end of the vibrating feeder 42 is equivalent to the width of the belt conveyor 31, so that the materials output by the vibrating feeder 42 uniformly cover the belt of the belt conveyor 31 in the width direction of the belt conveyor 31, the lifting container loading device further comprises a lateral weight self-adjusting module, the lateral weight self-adjusting module comprises two polarizers, one polarizer is respectively installed on two sides of the output end of the vibrating feeder 42, and the processor is connected with the two polarizers.

The container 53 loading process: the container 53 is placed on the side opposite to the linear ground rail 12 by using a forklift, the belt conveyor 31 moves along the rack 11 and extends into the container 53, then the belt conveyor 31 is started, the materials are distributed on the belt conveyor 31 through the vibrating feeder 42, and the belt conveyor 31 gradually withdraws from the container 53 as the materials continuously fall into the container 53, so that the container 53 is gradually filled from one end to the other end.

By arranging the polarizers on the two sides of the vibrating feeder 42, when the material on one side of the container 53 is heavier than the other side, the polarizer on the corresponding side of the vibrating feeder 42 is adjusted to adjust the feeding amount on the corresponding side of the belt conveyor 31, so that the weight balance of the materials on the two sides of the container 53 can be dynamically adjusted to solve the problem of lateral deviation of the gravity center after the container 53 is loaded.

In a specific embodiment, a plurality of protrusions are arranged on the conveying surface of the output end of the vibrating feeder 42, the protrusions are hemispherical and arranged in a labyrinth manner, so that materials are randomly shunted in the gliding process, and the materials are integrally uniform on the conveying surface in the gliding process.

In a specific embodiment, a scraper is arranged on the frame 11, the scraper is horizontally arranged above the belt conveyor 31 and is vertical to the conveying direction of the belt conveyor 31, the lower end of the scraper and the conveying surface of the belt conveyor 31 have a preset height, and the height between the scraper and the belt conveyor 31 is adjustable.

In a specific embodiment, a combing part is arranged on the frame 11, the upper part of the combing part is a straight plate, the lower part of the combing part is provided with a toothed comb strip, a preset height is formed between the lower end of the comb strip and the conveying surface of the belt conveyor 31, and the height between the combing part and the belt conveyor 31 is adjustable.

The modules or units in the device of the embodiment of the utility model can be combined, divided and deleted according to actual needs.

While the utility model has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the utility model.

Claims

1. A lifting container loading device, characterized in that: comprises a walking module, a lifting module, a conveying module and a distributing module, wherein the walking module comprises a frame and a linear ground rail, the frame is arranged on the linear ground rail and can linearly reciprocate along the linear ground rail, the lifting module comprises four hydraulic cylinders which are arranged at the positions of four corners at the top of the frame, the conveying module comprises a belt conveyor which is fixedly arranged on the hydraulic cylinder, the bottom of the belt conveyor is connected with the telescopic end of a hydraulic cylinder, the fixed end of the hydraulic cylinder is connected with the frame, the distributing module comprises a discharging bin and a vibrating feeder, the discharging bin is arranged right above the linear ground rail, the utility model discloses a belt conveyor's vibration feeder, including vibrating feeder, lower feed bin, vibrating feeder locates the below of feed bin down, vibrating feeder's entry and the exit linkage of feed bin down, vibrating feeder is located band conveyer directly over.

2. The elevating container loading apparatus as set forth in claim 1, wherein: the four hydraulic cylinders are arranged in parallel.

3. The elevating container loading apparatus as set forth in claim 1, wherein: the walking module further comprises four embedded roller assemblies, the four embedded roller assemblies are arranged at the bottom of the frame and located at the four corners of the frame, each embedded roller assembly comprises a counterweight wheel set, and the counterweight wheel sets are in rolling fit with the linear ground rails.

4. The elevating container loading apparatus as set forth in claim 3, wherein: the counter weight wheelset includes two counter weight wheels and the pivot of being connected with each counter weight wheel, straight line ground rail both sides are equipped with one respectively and sink the groove, and each sinks a counter weight wheel of groove embedding, the cross sectional shape that sinks the groove is corresponding with the cross sectional shape of counter weight wheel to make the counter weight wheel embedding sink in the groove, the rolling surface and the inboard roof of heavy inslot and the inboard diapire contact of heavy inslot of counter weight wheel, the one end and the counter weight wheel coaxial rotation of pivot are connected, the other end and the frame of pivot are connected.

5. The elevating container loading apparatus as set forth in claim 1, wherein: the lifting container loading equipment further comprises a loading module, wherein the loading module is arranged on the left side of the linear ground rail and comprises a weighing platform and weight sensors, the bottom wall of the weighing platform is provided with four weight sensors, the four weight sensors are distributed at the positions of four corners of the weighing platform, and the center line of the weighing platform is collinear with the center line of the belt conveyor.

6. The elevating container loading apparatus as set forth in claim 5, wherein: the loading module further comprises a container, the container is arranged on the weighing platform, the center of the weighing platform is arranged in the container, one side of the container is open, and one side of the container opening points to the direction of the belt conveyor.

7. The elevating container loading apparatus as set forth in claim 5, wherein: the number of the loading modules is two, and one loading module is also arranged on the right side of the linear ground rail.

8. The elevating container loading apparatus as set forth in claim 5, wherein: the lift container loading apparatus further comprises a processor connected to the four weight sensors.

9. The elevating container loading apparatus as set forth in claim 1, wherein: the lift container loading apparatus further includes a loader for transferring the material to a discharge bin.

10. The elevating container loading apparatus as set forth in claim 6, wherein: the lift container loading apparatus further comprises a forklift for transferring the containers.