CN216234319U - Traction motor maintenance system - Google Patents
Traction motor maintenance system Download PDFInfo
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- CN216234319U CN216234319U CN202122682637.1U CN202122682637U CN216234319U CN 216234319 U CN216234319 U CN 216234319U CN 202122682637 U CN202122682637 U CN 202122682637U CN 216234319 U CN216234319 U CN 216234319U
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Abstract
The utility model belongs to the field of traction motor maintenance, and discloses a traction motor maintenance system which comprises a feeding station, a maintenance station and a tray storage station which are sequentially arranged, wherein the tray storage station comprises a first conveying belt and a second conveying belt which are arranged up and down and are opposite in direction; the first transfer assembly transfers the tray at the tail end of the first conveying belt to the front end of the second conveying belt; the second transfer component transfers the tray at the tail end of the second conveying belt to the front end of the first conveying belt; the first type detection assembly detects the type of a tray at the conveying tail end of the first conveying belt; the second type number detection assembly detects the type number of a traction motor to be maintained, which is to be loaded at a loading station; when the detected type of the tray corresponds to the type of the traction motor to be overhauled, the first conveying assembly conveys the corresponding tray to the feeding station. The utility model realizes the taking and placing management of the empty trays of various types, thereby realizing the overhaul of the traction motors to be overhauled of various types and improving the overhaul efficiency.
Description
Technical Field
The utility model relates to the field of traction motor maintenance, in particular to a traction motor maintenance system.
Background
The traction motors of railway locomotives and electric locomotives need to be periodically overhauled in long-term operation so as to ensure the safe operation of the locomotives. The cleaning and drying operation of the traction motor is a key process in the maintenance process of the traction motor.
At present, the types of traction motors are various, various tools are difficult to integrate into one or two trays, and after the two trays are overhauled on a conveying line by a common traction motor, the management of the trays becomes very complicated, and the use requirements are difficult to meet. If the ordinary traction motor is abandoned for overhauling the conveying line and workshop-type occupied area overhauling is adopted, the occupancy rate of the overhead travelling crane in the warehouse is high, and the overhauling efficiency is not ideal.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a traction motor maintenance system which can realize ordered storage and calling of a plurality of trays, improve maintenance of various traction motors and improve maintenance efficiency.
In order to realize the purpose, the following technical scheme is provided:
the utility model provides a traction motor overhauls system, including the material loading station that sets gradually, overhaul station and tray storage station, tray storage station includes:
the first conveying belt and the second conveying belt are arranged up and down and are opposite in conveying direction;
the first transfer assembly is used for transferring the trays at the conveying tail end of the first conveying belt to the conveying front end of the second conveying belt;
the second transfer assembly is used for transferring the trays at the conveying tail end of the second conveying belt to the conveying front end of the first conveying belt;
the first type detection assembly is used for detecting the type of a tray at the conveying tail end of the first conveying belt;
the traction motor overhaul system further comprises:
the second type detection assembly is used for detecting the type of a traction motor to be maintained, which is to be loaded at the loading station;
and when the type of the tray detected by the second type number detection component corresponds to the type of the traction motor to be overhauled detected by the first type number detection component, the first conveying component conveys the corresponding tray to the feeding station.
As an alternative of the traction motor overhaul system of the present invention, a first model identifier is provided on the tray, and the first model identifiers on different types of the trays are different;
a second type number mark is arranged on the traction motor to be overhauled, and the second type number marks on the traction motors to be overhauled with different types are different;
and the traction motor to be overhauled of each model is corresponding to the tray of one model.
As an alternative to the traction motor servicing system of the present invention, the first model identification includes a first two-dimensional code, and the first model detection component includes a first two-dimensional code reader; or the like, or, alternatively,
the first model identification comprises a first barcode, and the first model detection component comprises a first barcode reader; or the like, or, alternatively,
the first model identification comprises a first RFID label, and the first model detection assembly comprises a first RFID reader-writer.
As an alternative to the traction motor servicing system of the present invention, the second type number identifier comprises a second two-dimensional code, and the second type number detection assembly comprises a second two-dimensional code reader; or the like, or, alternatively,
the second type number mark comprises a second bar code, and the second type number detection component comprises a second bar code reader; or the like, or, alternatively,
the second type number identification comprises a second RFID label, and the second type number detection assembly comprises a second RFID reader-writer.
As an alternative of the traction motor maintenance system of the present invention, the maintenance station includes an automatic cleaning station disposed downstream of the feeding station and a drying station disposed downstream of the automatic cleaning station.
As an alternative of the traction motor maintenance system of the present invention, the automatic cleaning station includes a cleaning robot, the cleaning robot includes a driving assembly and a nozzle, an output end of the driving assembly is connected to the nozzle, and the nozzle is used for spraying a cleaning solution to the traction motor to be maintained;
the traction motor overhaul system further comprises:
the visual detection station is arranged at the upstream of the automatic cleaning station and comprises a visual detection assembly for acquiring surface profile information of the traction motor to be overhauled;
the control assembly is electrically connected with the visual detection assembly and the driving assembly respectively, and is used for calculating the surface contour coordinate system of the traction motor to be overhauled according to the surface contour information of the traction motor to be overhauled, which is acquired by the visual detection assembly, and controlling the output end of the driving assembly to act according to the surface contour coordinate system of the traction motor to be overhauled, so that the cleaning liquid can be sprayed to the whole surface of the traction motor to be overhauled by the sprayer.
As an alternative of the traction motor maintenance system of the present invention, the maintenance station further includes a manual replenishment station, and the manual replenishment station is disposed between the automatic cleaning station and the drying station.
As an alternative of the traction motor maintenance system of the present invention, the system further comprises a motor disassembling station, and the motor disassembling station is disposed between the feeding station and the automatic cleaning station.
As an alternative of the traction motor maintenance system of the present invention, the first transfer assembly includes a first lifting member and a first carrier member, the first lifting member can drive the first carrier member to rise to be flush with the first conveyor belt, the first lifting member can also drive the first carrier member to descend to be flush with the second conveyor belt, and the first carrier member is used for carrying the tray;
the subassembly is transported to the second includes that the second goes up and down to hold carrier and second, the second goes up and down to drive carrier is descended to with the second conveyer belt parallel and level to the second, the second goes up and down to can also drive carrier is risen to with first conveyer belt parallel and level is held to the second, carrier is used for bearing the tray to the second.
As an alternative to the traction motor servicing system of the present invention, the first carrier includes a third conveyor belt for receiving the pallet at the conveying end of the first conveyor belt and transferring the pallet to the conveying front end of the second conveyor belt;
the second bearing part comprises a fourth conveying belt, and the fourth conveying belt is used for bearing the tray at the conveying tail end of the second conveying belt and conveying the tray to the conveying front end of the first conveying belt.
The utility model has the beneficial effects that:
according to the traction motor maintenance system provided by the utility model, the feeding station is used for feeding the traction motor to be maintained, the maintenance station is used for maintaining the traction motor to be maintained, the traction motor to be maintained flows along with the tray on the feeding station and the maintenance station, the traction motor after maintenance is discharged, and meanwhile, the empty tray flows to the tray storage station. The tray storage station forms a circulating system, and circulation and storage of empty trays of various models are realized. The first type detection assembly detects the type of an empty tray at the conveying end of the first conveying belt, the second type detection assembly detects the type of a to-be-overhauled traction motor of a material loading station to be loaded, the empty tray corresponding to the type of the to-be-overhauled traction motor of the material loading station is selected according to the type of the to-be-overhauled traction motor of the material loading station, if the type does not correspond to the type of the to-be-overhauled traction motor of the material loading station, the empty tray continues to circulate in the tray storage station until the type of the to-be-overhauled traction motor of the end conveying of the first conveying belt corresponds to the type of the to-be-overhauled traction motor of the material loading station, and therefore the taking and placing management of the empty trays of various types is achieved, the overhauling of the to-be overhauled traction motors of various types is achieved, and overhauling efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
Fig. 1 is a schematic diagram of a traction motor maintenance system according to an embodiment of the present invention.
Reference numerals:
1. a feeding station; 2. a maintenance station; 3. a tray storage station; 4. a first conveying assembly; 5. a visual inspection station; 6. automatically cleaning the room; 7. manually cleaning the house; 8. a blanking station; 9. a third conveying assembly; 10. a motor disassembly station; 20. a fourth transport assembly; 30. a fifth transport assembly; 40. a sixth transport assembly; 50. a seventh transport assembly; 60. an eighth transport assembly;
21. automatically cleaning the station; 22. a drying station; 23. a manual replenishing and washing station;
211. cleaning a robot;
221. a second transport assembly; 222. a drying assembly;
31. a first conveyor belt; 32. a first transfer assembly; 33. a second transfer assembly;
51. a visual inspection assembly.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, the present embodiment provides a traction motor maintenance system, which includes a feeding station 1, a maintenance station 2, and a tray storage station 3, which are sequentially arranged. The traction motor to be overhauled is loaded from the loading station 1, and meanwhile, an empty tray of the tray storage station 3 runs to the loading station 1 to bear the traction motor to be overhauled loaded from the loading station 1. Then, the tray bears the traction motor to be overhauled, the traction motor is operated to the overhauling station 2 from the feeding station 1, the overhauling is carried out at the overhauling station 2, the traction motor after the overhauling is finished is off the line, and meanwhile, the tray rotates to the tray storage station 3. When the loading station 1 loads a new traction motor to be overhauled, the empty tray flows to the loading station 1 from the tray storage station 3 again to bear the new traction motor to be overhauled. Wherein, for different models of traction motors to be overhauled, the corresponding tray models are different. The tray storage station 3 stores therein trays of various models.
Specifically, the tray storing station 3 includes a first conveyor belt 31, a second conveyor belt, a first transfer unit 32, a second transfer unit 33, and a first model detecting unit. The first conveyer belt 31 and the second conveyer belt are arranged up and down, the second conveyer belt is arranged below the first conveyer belt 31, and the conveying directions of the two conveyer belts are opposite. The first transfer assembly 32 is used to transfer the trays at the delivery end of the first conveyor belt 31 to the delivery front end of the second conveyor belt. The second transfer module 33 is used for transferring the trays at the conveying end of the second conveyor belt to the conveying front end of the first conveyor belt 31. Therefore, the first conveyor belt 31, the second conveyor belt, the first transfer unit 32 and the second transfer unit 33 constitute a circulation system, and circulation and storage of empty trays are realized in the circulation system. The first model detecting means is for detecting the model of the tray that has circulated to the conveying end of the first conveyor belt 31.
The traction motor overhaul system also comprises a second type number detection assembly and a first conveying assembly 4. And the second type number detection assembly is used for detecting the type of a traction motor to be maintained, to be loaded, of the loading station 1. When the type of the tray detected by the second type detection assembly corresponds to the type of the traction motor to be overhauled detected by the first type detection assembly, the corresponding tray is conveyed to the feeding station 1 by the first conveying assembly 4.
During specific work, the first type detection assembly is used for detecting the type of an empty tray at the conveying end of the first conveying belt 31, and the second type detection assembly is used for detecting the type of a traction motor to be maintained, which is to be loaded at the loading station 1; when the types of the empty trays and the first conveying component do not correspond to each other, the first conveying component 32 conveys the empty trays at the conveying tail end of the first conveying belt 31 to the conveying front end of the second conveying belt, meanwhile, along with the continuous operation of the first conveying belt 31, one empty tray flows to the conveying tail end of the first conveying belt 31, the first type detection component detects the type of the empty tray, if the type of the empty tray corresponds to the type of the to-be-inspected traction motor to be fed, the first conveying component 4 conveys the trays with the corresponding type to the feeding station 1 to bear the to-be-inspected traction motor to be fed, if the type of the empty tray does not correspond to the type of the to-be-inspected traction motor to be fed, the first conveying component 32 conveys the empty trays to the conveying front end of the second conveying belt, the process is repeated until the type of the empty trays at the conveying tail end of the first conveying belt 31 is detected by the first type detection component, the type of the traction motor to be overhauled is detected by the second type detection component and is to be loaded.
In the traction motor maintenance system that this embodiment provided, material loading station 1 is used for the material loading to wait to overhaul traction motor, overhauls station 2 and is used for treating to overhaul traction motor and overhauls, waits to overhaul traction motor and circulates on material loading station 1 and maintenance station 2 along with the tray, overhauls the traction motor unloading of accomplishing, and empty tray circulation is to tray storage station 3 simultaneously. The tray storage station 3 forms a circulating system, and realizes circulation and storage of empty trays of various types in the tray storage station. The first type detection assembly detects the type of an empty tray at the conveying end of the first conveying belt 31, the second type detection assembly detects the type of a traction motor to be overhauled, to be loaded, of the loading station 1, the empty tray corresponding to the type of the traction motor to be overhauled, to be loaded, is selected according to the type of the traction motor to be overhauled, if the type does not correspond, the empty tray continues to flow in the tray storage station 3 until the type of the empty tray at the conveying end of the first conveying belt 31 corresponds to the type of the traction motor to be overhauled, so that the taking and placing management of the empty trays of various types is achieved, the overhauling of the traction motors to be overhauled of various types is achieved, and the overhauling efficiency is improved.
Illustratively, a first model mark is arranged on the tray, and the first model marks on the trays of different models are different. The type of the tray is identified by setting the first type identification, so that the type identification and management of the tray are facilitated. And a second type number mark is arranged on the traction motor to be overhauled, and the second type number marks on the traction motors to be overhauled of different types are different. The model of the traction motor to be overhauled is identified by setting the second model identification, so that the model identification and management of the traction motor to be overhauled are facilitated. The traction motors to be overhauled of each model are corresponding to the trays of one model, and the number of the models of the traction motors to be overhauled is the same as that of the trays and corresponds to the trays one by one.
Illustratively, the first model identifier includes a first two-dimensional code, and the first model detection assembly includes a first two-dimensional code reader, and the first two-dimensional code is read by the first two-dimensional code reader to obtain the model information of the tray. Alternatively, the first model identification comprises a first barcode and the first model detection component comprises a first barcode reader. Or the first model identification comprises a first RFID label, and the first model detection component comprises a first RFID reader-writer.
Similarly, the second type number mark comprises a second two-dimensional code, the second type number detection assembly comprises a second two-dimensional code reader, and the second two-dimensional code is read through the second two-dimensional code reader so as to obtain the type information of the to-be-overhauled traction motor to be loaded. Alternatively, the second type number identifier includes a second bar code and the second type number detecting element includes a second bar code reader. Or the second type number identifier comprises a second RFID label, and the second type number detection component comprises a second RFID reader-writer.
Optionally, the first transfer assembly 32 includes a first lift and a first carrier. The first bearing piece is used for bearing the tray. The first lifting member can drive the first bearing member to ascend to be flush with the first conveying belt 31 so as to bear the empty tray at the conveying tail end of the first conveying belt 31. First lifting member can also drive first carrier and descend to and the second conveyer belt parallel and level to transport the transport front end of second conveyer belt with the empty tray that first carrier was last.
Similarly, the second transfer assembly 33 comprises a second lift and a second carriage. The second bearing piece is used for bearing the tray. The second lifting piece can drive the second bearing piece to descend to be flush with the second conveying belt so as to bear the empty tray at the conveying tail end of the second conveying belt. The second lifting member can also drive the second bearing member to rise to be flush with the first conveying belt 31 so as to transfer the empty tray on the second bearing member to the conveying front end of the first conveying belt 31.
Optionally, the first carrier comprises a third conveyor belt for receiving a tray at the conveying end of the first conveyor belt 31 and transferring the tray to the conveying front end of the second conveyor belt. When the third conveyor belt is flush with the first conveyor belt 31, the conveying direction of the third conveyor belt is controlled to be the same as the conveying direction of the first conveyor belt 31, so that an empty tray at the conveying end of the first conveyor belt 31 is received. When the third conveyer belt is flush with the second conveyer belt, the third conveyer belt is controlled to run reversely, so that the conveying direction of the third conveyer belt is the same as that of the second conveyer belt, and empty trays on the third conveyer belt are conveyed to the conveying front end of the second conveyer belt.
Similarly, the second carrier includes a fourth conveyor belt for receiving the trays at the conveying end of the second conveyor belt and transferring the trays to the conveying front end of the first conveyor belt 31. When the fourth conveyer belt is flush with the second conveyer belt, the conveying direction of the fourth conveyer belt is controlled to be the same as that of the second conveyer belt, so that the empty tray at the conveying tail end of the second conveyer belt is received. When the fourth conveyor belt is flush with the first conveyor belt 31, the fourth conveyor belt is controlled to run reversely, so that the conveying direction of the fourth conveyor belt is the same as the conveying direction of the first conveyor belt 31, and empty trays on the fourth conveyor belt are conveyed to the conveying front end of the first conveyor belt 31.
In this embodiment, first conveying component 4 includes the AGV dolly, and it is convenient fast to carry. In other embodiments, the first conveyor assembly 4 may also comprise a fifth conveyor belt, via which empty trays at the conveying end of the first conveyor belt 31 are transferred to the feeding station 1. The conveyer belt is adopted for transmission, the transmission stability is good, and batch continuous transmission can be realized. The first conveyor assembly 4 may also comprise a first robot arm which grabs the empty trays at the conveying end of the first conveyor belt 31 and transfers them onto a fifth conveyor belt.
Optionally, the service station 2 includes an automatic cleaning station 21 and a drying station 22, and the drying station 22 is disposed downstream of the automatic cleaning station 21. After the traction motor to be overhauled is cleaned at the automatic cleaning station 21, the traction motor to be overhauled is transferred to the drying station 22 to be dried, and therefore overhauling is completed.
The automatic cleaning station 21 comprises a cleaning robot 211, the cleaning robot 211 comprises a driving assembly and a nozzle, the output end of the driving assembly is connected with the nozzle, and the nozzle is used for spraying cleaning liquid to the traction motor to be overhauled. The driving assembly drives the spray head to move to the whole surface of the traction motor to be overhauled, and automatic full-coverage cleaning is realized.
The traction motor maintenance system also includes a visual inspection station 5 and a control assembly. The visual inspection station 5 is disposed upstream of the automatic cleaning station 21. The visual inspection station 5 comprises a visual inspection assembly 51 for acquiring information of a surface profile of the traction motor to be inspected, wherein the surface profile is an area to be cleaned of the traction motor to be inspected. The control assembly is respectively electrically connected with the visual detection assembly 51 and the driving assembly, the control assembly is used for calculating a surface contour coordinate system of the traction motor to be overhauled according to the surface contour information of the traction motor to be overhauled, which is acquired by the visual detection assembly 51, the control assembly is also used for controlling the output end of the driving assembly to act according to the surface contour coordinate system of the traction motor to be overhauled, so that the spray head can spray cleaning liquid to the whole surface of the traction motor to be overhauled, thereby comprehensively and effectively cleaning the traction motor, realizing the approach of artificial cleaning mode and cleaning effect, simultaneously improving the cleaning efficiency, saving manpower and material resources and improving the operating environment.
Optionally, the visual inspection assembly 51 comprises a 3D structured light camera. The 3D structured light camera is adopted to obtain the whole surface contour information of the traction motor to be overhauled, the sampling precision is high, and the data error is small, so that the follow-up control assembly can calculate the accurate surface contour coordinate system of the traction motor to be overhauled according to the sampling precision and the data error.
The visual detection assembly 51 acquires surface profile information of traction motors of different models, the control assembly determines a corresponding surface profile coordinate system according to the surface profile information acquired by the visual detection assembly 51, and accordingly the movement track of the spray head is adjusted through the driving assembly, and full-coverage cleaning of the whole surfaces of the traction motors of different models is achieved.
Optionally, the driving assembly includes a multi-degree-of-freedom mechanical arm, and the nozzle is connected to an execution end of the multi-degree-of-freedom mechanical arm to realize multi-degree-of-freedom movement of the nozzle, so that the cleaning solution sprayed from the nozzle can reach any position on the surface of the traction motor to be overhauled.
Optionally, this traction motor overhauls system still includes automatic cleaning room 6, and self-cleaning station 21 sets up in automatic cleaning room 6, prevents that the washing liquid from splashing to other regions, avoids waiting to overhaul traction motor to receive external environment's pollution simultaneously. Illustratively, this self-cleaning room 6 can adopt frame construction, and the frame can adopt section bars such as steel pipe welding to form, and the inboard of frame sets up the wallboard, and the wallboard can adopt polystyrene core to assemble and form to aluminium alloy trim connects, and overall strength is high, and bearing capacity is big, and thermal insulation performance is good. An explosion-proof and waterproof illuminating lamp is arranged in the automatic cleaning room 6, and the indoor illumination is more than 300 lux. And a transparent glass observation window is arranged on the upper part of the side wall, so that the cleaning progress and the cleaning quality can be observed conveniently. The drain tank is arranged on the periphery of the ground of the automatic cleaning room 6, the notch of the drain tank is provided with a drainage grid, and the ground is inclined, so that cleaning waste liquid can flow into the drain tank completely and finally flows into a sewage discharge pipeline outside a workshop.
Optionally, the overhaul station 2 further includes a manual replenishment station 23, and the manual replenishment station 23 is disposed between the automatic cleaning station 21 and the drying station 22. After the automatic cleaning station 21 automatically cleans the traction motor to be overhauled, the manual repair cleaning station 23 manually cleans for the second time, mainly cleans key parts and parts which are easy to generate stubborn stains, and further ensures the cleaning effect.
Optionally, this traction motor overhauls system still includes artifical cleaning room 7, and artifical cleaning station sets up in artifical cleaning room 7, prevents that the washing liquid from splashing to other regions, avoids waiting to overhaul traction motor simultaneously and receives external environment's pollution. The structure of the manual washing room 7 may be the same as the automatic washing room 6 described above.
Optionally, drying station 22 includes a second conveyor assembly 221 and a plurality of drying assemblies 222. The second conveying assembly 221 is used for receiving and conveying the cleaned traction motor. Illustratively, the second conveyor assembly 221 includes a sixth conveyor belt. A plurality of drying assemblies 222 are arranged along one side of the sixth conveyor belt at intervals to dry the traction motor on the sixth conveyor belt.
Optionally, the traction motor service system further comprises a blanking station 8 and a third conveyor assembly 9. The blanking station 8 is arranged at the conveying end of the second conveying assembly 221 of the drying station 22 and is used for blanking the dried traction motor. The third conveying assembly 9 is used for transferring the empty trays on the second conveying assembly 221 of the drying station 22 to the tray storage station 3. Illustratively, the third transport assembly 9 includes an AGV.
Optionally, the traction motor maintenance system further comprises a motor disassembling station 10, and the motor disassembling station 10 is arranged between the feeding station 1 and the automatic cleaning station 21. Firstly, the traction motor to be overhauled is disassembled (such as the stator and the rotor are disassembled), and then the cleaning is carried out, so that the cleaning effect is improved.
Optionally, the traction motor service system further includes a fourth conveyor assembly 20 and a fifth conveyor assembly 30. The fourth conveying assembly 20 is used for conveying the traction motor to be overhauled of the feeding station 1 to the motor disassembling station 10. Illustratively, the fourth transport assembly 20 includes an AGV. And the fifth conveying assembly 30 is used for conveying the disassembled traction motor to be overhauled to the visual detection station 5 from the motor disassembling station 10. Illustratively, the fifth transport assembly 30 includes an AGV.
The traction motor service system also includes a sixth conveyor assembly 40, a seventh conveyor assembly 50, and an eighth conveyor assembly 60. The sixth conveying assembly 40 is disposed at the vision inspection station 5. The sixth conveyor assembly 40 includes a seventh conveyor belt, and the visual inspection assembly 51 is disposed at a conveying end of the seventh conveyor belt. The seventh transport assembly 50 is disposed at the automatic cleaning station 21. The seventh conveyor assembly 50 comprises an eighth conveyor belt. The cleaning robot 211 is provided in plurality, and the plurality of cleaning robots 211 are provided at intervals along both sides of the eighth conveyor belt. The eighth conveying assembly 60 is disposed at the manual washing station 23. The eighth conveyor assembly 60 comprises a ninth conveyor belt.
In one embodiment, the traction motor maintenance system further comprises a position detection assembly, and when the position detection assembly detects that the traction motor to be maintained moves to the visual detection station 5, the seventh conveying belt stops running. Through setting up position detection subassembly, realize treating the automated inspection who overhauls traction motor's position. Specifically, when the position detection assembly does not detect that the traction motor to be overhauled moves to the visual detection station 5, the seventh conveying belt operates; when the position detection assembly detects that the traction motor to be overhauled moves to the visual detection station 5, the seventh conveying belt stops running, and after the visual detection assembly 51 finishes acquiring the surface profile information of the traction motor to be overhauled, the seventh conveying belt runs again. Exemplarily, the position detection component is a sensor, and specifically can be an infrared sensor, and has the advantages of high detection precision, convenient installation and low use cost.
In another embodiment, the traction motor overhaul system further comprises a limiting member, when the to-be-overhauled traction motor moves to the visual detection station 5, the limiting member stops the to-be-overhauled traction motor to advance, and after the visual detection assembly 51 finishes acquiring the surface profile information of the to-be-overhauled traction motor, the limiting member avoids the to-be-overhauled traction motor. Illustratively, the limiting member comprises a stop rod and a bracket, one end of the stop rod is mounted on one side of the seventh conveying belt through the bracket, and the stop rod can move or rotate relative to the bracket to stop or avoid the traction motor to be overhauled on the seventh conveying belt. When the stop lever moves relative to the bracket, the stop lever moves in a direction perpendicular to the conveying direction of the seventh conveying belt. When the stop rod rotates relative to the bracket, the stop rod rotates towards the direction close to or far away from the seventh conveying belt.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. The utility model provides a traction motor overhauls system, its characterized in that, including material loading station (1), maintenance station (2) and tray storage station (3) that set gradually, tray storage station (3) include:
a first conveying belt (31) and a second conveying belt which are arranged up and down and have opposite conveying directions;
a first transfer assembly (32) for transferring pallets of a conveying end of the first conveyor belt (31) to a conveying front end of the second conveyor belt;
a second transfer assembly (33) for transferring the trays at the delivery end of the second conveyor belt to the delivery front end of the first conveyor belt (31);
the first model detection assembly is used for detecting the model of a tray at the conveying tail end of the first conveying belt (31);
the traction motor overhaul system further comprises:
the second type detection assembly is used for detecting the type of a traction motor to be maintained, which is to be loaded, of the loading station (1);
and the first conveying assembly (4) is used for conveying the corresponding tray to the feeding station (1) when the type of the tray detected by the second type detection assembly corresponds to the type of the traction motor to be overhauled detected by the first type detection assembly.
2. The traction motor servicing system of claim 1, wherein the tray is provided with a first type identifier, the first type identifiers being different on different types of the tray;
a second type number mark is arranged on the traction motor to be overhauled, and the second type number marks on the traction motors to be overhauled with different types are different;
and the traction motor to be overhauled of each model is corresponding to the tray of one model.
3. The traction motor service system of claim 2, wherein the first model identification comprises a first two-dimensional code, and the first model detection component comprises a first two-dimensional code reader; or the like, or, alternatively,
the first model identification comprises a first barcode, and the first model detection component comprises a first barcode reader; or the like, or, alternatively,
the first model identification comprises a first RFID label, and the first model detection assembly comprises a first RFID reader-writer.
4. The traction motor service system of claim 2, wherein the second type number identifier comprises a second two-dimensional code and the second type number detection assembly comprises a second two-dimensional code reader; or the like, or, alternatively,
the second type number mark comprises a second bar code, and the second type number detection component comprises a second bar code reader; or the like, or, alternatively,
the second type number identification comprises a second RFID label, and the second type number detection assembly comprises a second RFID reader-writer.
5. Traction motor service system according to any of claims 1 to 4, characterized in that said service station (2) comprises an automatic cleaning station (21) and a drying station (22), said automatic cleaning station (21) being arranged downstream of said loading station (1), said drying station (22) being arranged downstream of said automatic cleaning station (21).
6. The traction motor maintenance system according to claim 5, wherein the automatic cleaning station (21) comprises a cleaning robot (211), the cleaning robot (211) comprises a driving assembly and a spray head, an output end of the driving assembly is connected with the spray head, and the spray head is used for spraying cleaning liquid to the traction motor to be maintained;
the traction motor overhaul system further comprises:
the visual detection station (5) is arranged at the upstream of the automatic cleaning station (21), and the visual detection station (5) comprises a visual detection assembly (51) for acquiring surface profile information of the traction motor to be overhauled;
the control assembly is respectively electrically connected with the visual detection assembly (51) and the driving assembly, the control assembly is used for calculating a surface contour coordinate system of the traction motor to be overhauled according to the surface contour information of the traction motor to be overhauled, which is acquired by the visual detection assembly (51), and the control assembly is also used for controlling the action of the output end of the driving assembly according to the surface contour coordinate system of the traction motor to be overhauled, so that the spray head can spray the cleaning solution to the whole surface of the traction motor to be overhauled.
7. The traction motor maintenance system according to claim 5, wherein the maintenance station (2) further comprises a manual replenishment station (23), the manual replenishment station (23) being provided between the automatic cleaning station (21) and the drying station (22).
8. The traction motor service system according to claim 5, further comprising a motor disassembly station (10), the motor disassembly station (10) being disposed between the loading station (1) and the automatic cleaning station (21).
9. Traction motor service system according to any of claims 1-4, characterized in that the first transfer assembly (32) comprises a first lift able to bring the first carrier element up to be level with the first conveyor belt (31) and a first carrier element able to bring the first carrier element down to be level with the second conveyor belt, the first carrier element being adapted to carry the pallet;
subassembly (33) are transported to second includes that second lift piece and second hold carrier, the second lift piece can drive the second hold carrier descend to with the second conveyer belt parallel and level, the second lift piece can also drive the second hold carrier rise to with first conveyer belt (31) parallel and level, the second holds carrier and is used for bearing the tray.
10. The traction motor servicing system of claim 9, wherein the first carrier comprises a third conveyor belt for receiving the pallet at the conveying end of the first conveyor belt (31) and transferring the pallet to the conveying front end of the second conveyor belt;
the second bearing part comprises a fourth conveyor belt which is used for bearing the trays at the conveying tail end of the second conveyor belt and transferring the trays to the conveying front end of the first conveyor belt (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122682637.1U CN216234319U (en) | 2021-11-04 | 2021-11-04 | Traction motor maintenance system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122682637.1U CN216234319U (en) | 2021-11-04 | 2021-11-04 | Traction motor maintenance system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216234319U true CN216234319U (en) | 2022-04-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122682637.1U Active CN216234319U (en) | 2021-11-04 | 2021-11-04 | Traction motor maintenance system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216234319U (en) |
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2021
- 2021-11-04 CN CN202122682637.1U patent/CN216234319U/en active Active
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