CN216233308U

CN216233308U - Carousel formula powder filling equipment

Info

Publication number: CN216233308U
Application number: CN202122764231.8U
Authority: CN
Inventors: 刘毅伟
Original assignee: Zhengzhou Kaiyu Packing Equipments Co ltd
Current assignee: Zhengzhou Kaiyu Packing Equipments Co ltd
Priority date: 2021-11-10
Filing date: 2021-11-10
Publication date: 2022-04-08
Anticipated expiration: 2031-11-10

Abstract

The utility model relates to a rotating disc type powder filling device. Comprises a frame, and a weighing device, a control module, a filling mechanism, a conveying mechanism, a turntable mechanism, a guide arc plate, a support arc plate and a lifting mechanism which are arranged on the frame. The conveying mechanism comprises a first conveying mechanism and a second conveying mechanism which are symmetrically arranged at intervals, the first conveying mechanism and the second conveying mechanism are collinear, and the conveying mechanism comprises a conveying belt and guide plates on two sides; the turntable mechanism is positioned between the first conveying mechanism and the second conveying mechanism and comprises a chuck and a turntable motor, and a plurality of arc-shaped clamping grooves are uniformly distributed on the periphery of the chuck; the guide arc plate is arranged around the chuck and positioned between the first conveying mechanism and the second conveying mechanism, an arc-shaped gap is formed between the guide arc plate and the chuck, and the width of the arc-shaped gap is larger than the radius of a bottle to be filled; the supporting arc plate is positioned below the arc-shaped gap and comprises a first section, a second section and a lifting plate positioned between the two sections, and the lifting plate is driven by the lifting mechanism to lift so as to drive the bottle to lift. Has the advantages of simple structure, low cost, convenient use and difficult material overflow.

Description

Carousel formula powder filling equipment

Technical Field

The utility model relates to a rotating disc type powder filling device.

Background

Milk powder, albumen powder, chicken powder, glucose, ground rice, cocoa, the filling of powders such as solid beverage, there are some filling equipment among the prior art, but the analysis can discover, these equipment are either complicated, or the powder spills over easily or raise dust during the filling, the leading cause is for the convenience bottle moves to the filling station and shifts out the filling station, make the filling head can only be located bottle top certain distance department, both have certain distance, and the powder has the characteristics of easy raise dust, so lead to environmental pollution easily, lead to frequently clearing up the scene, also be simultaneously to the waste of powder. In view of the above problem, chinese patent application publication No. CN107972919A discloses a powder or particulate material packing machine and a method for packing powder by the packing machine, in which a driving mechanism, a stirring mechanism and a discharge pipe synchronously move downwards to enable the discharge end of the discharge pipe to be completely inserted into a bottle, thereby reducing the possibility of overflow and solving the above problems.

However, when the device is used, due to the fact that the structures such as the driving mechanism and the stirring mechanism are large in size and heavy in weight, frequent up-and-down movement not only requires complex and large power mechanisms to be matched, but also has frequent failure rate and is inconvenient to repair, and due to the fact that filling work is long-term large-batch operation, energy consumed by frequent up-and-down movement for many times is high; on the other hand, the conveying mechanism and the turntable mechanism are complex, two rows of bottles need to be arranged in parallel, the bottles need to be attracted together by magnetic force and the conveying belt, the turntable needs to be assisted by a material poking rod and the like, the structure is complex, but the conveying effect is not good, the structure of the whole system is complex, the cost is high, the maintenance frequency is increased, and a high-price customer cannot accept the bottle easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a rotating disc type powder filling device which is simple in structure, low in cost, convenient to use and not prone to overflow.

The technical scheme of the utility model is as follows:

the utility model provides a carousel formula powder filling equipment includes the frame and establishes in the frame:

a weighing device;

the control module comprises a PLC, a touch screen, a communication module and the like;

the filling mechanism comprises a bin, the bin is connected with a feeding mechanism for feeding the bin, a stirring mechanism for stirring materials is arranged in the bin, the lower part of the bin is connected with a filling head through an adjusting structure, and the height of the filling head can be manually adjusted through the adjusting structure;

the conveying mechanism comprises a first conveying mechanism and a second conveying mechanism which are symmetrically arranged at intervals, the two conveying mechanisms are positioned on the same straight line, and each conveying mechanism comprises a horizontal conveying belt and guide plates which are arranged on two sides along the width direction of the conveying belt so as to guide bottles on the conveying belt;

the turntable mechanism is positioned between the first conveying mechanism and the second conveying mechanism and comprises a chuck and a turntable motor, and a plurality of arc-shaped clamping grooves are uniformly distributed on the periphery of the chuck;

the guide arc plate is arranged around the chuck and positioned between the first conveying mechanism and the second conveying mechanism, an arc-shaped gap is formed between the guide arc plate and the chuck, and the width of the arc-shaped gap is larger than the radius of a bottle to be filled;

the supporting arc plate is positioned below the arc-shaped gap and comprises a first section, a second section and a lifting plate positioned between the two sections, the first section, the second section and the lifting plate are symmetrical to each other, the first section, the second section and the lifting plate are spliced to form an arc-shaped plate with the upper surfaces being flush, and the upper surfaces of the supporting arc plate are flush with the upper surfaces of the conveyor belts of the two conveying mechanisms;

the lifting mechanism is positioned below the lifting plate and comprises a lifting rod, and the lifting rod is fixedly connected with the lifting plate so as to drive the lifting plate to move up and down.

On the basis of the scheme, the bottle-lifting device is further improved in that the height of the guide arc plate is higher than that of the chuck, so that the bottles can be prevented from falling.

On the basis of the scheme, the adjusting structure is further improved as follows, the adjusting structure comprises an adjusting screw rod, the filling head is axially fixed and circumferentially free relative to the adjusting screw rod, and the upper position and the lower position of the filling head relative to the storage bin are adjusted by screwing the adjusting screw rod. Can be conveniently adjusted according to bottles with different heights.

On the basis of the scheme, the machine is further improved as follows, the machine frame is also provided with a dust removal device, and a dust hood of the dust removal device is covered outside the filling head. Can prevent a small amount of dust from rising and realize dustless.

On the basis of the scheme, the lifting mechanism is further improved to comprise an air cylinder.

The utility model has the beneficial effects that: when the turntable type powder filling equipment is used, a bin is fed through the feeding mechanism, the materials are stirred by the stirring mechanism to prevent the materials from being bonded, an empty bottle is placed on the conveying belt of the first conveying mechanism, the bottle is smoothly conveyed to the turntable mechanism and has a motion trend towards the chuck under the pushing of the conveying belt through the driving of the conveying belt and the guiding of the guide plate, but the bottom of the bottle and the upper surface of the conveying belt are in a slipping state due to the blocking of the chuck, the rotating chuck continuously rotates along with the bottle, when the arc-shaped clamping groove on the chuck rotates to the bottle, the motion trend of the bottle is converted into actual motion, the bottle closest to the chuck can enter the arc-shaped clamping groove and enter the arc-shaped gap between the guide arc plate and the chuck along with the rotation of the chuck, and the bottle cannot come out of the arc-shaped clamping groove due to the guiding effect of the guide arc plate, meanwhile, when the bottle enters the arc-shaped clamping groove, the bottom of the bottle is separated from the conveyor belt of the first conveying mechanism and enters the upper surface of the supporting arc plate, specifically the upper surface of the first section of the supporting arc plate, when the bottle moves to the upper surface of the lifting plate along the upper surface of the first section, the control module controls the chuck to stop rotating, and simultaneously, the lifting mechanism is controlled to drive the lifting plate to ascend for a certain distance which can be set in advance, the ascending distance is set to ensure that the lower part of the filling head is just positioned in the bottle mouth of the bottle, then the control module controls the electromagnetic valve at the lower part of the storage bin to be opened so as to fill materials into the bottle, the electromagnetic valve is closed after the set filling time or the set flow is reached, the materials are stopped being filled into the bottle, and the lifting mechanism drives the lifting plate to descend and reset until the upper surface of the lifting plate is flush with the upper surface of the second section, the rotating and rotating are started again, the bottles on the lifting plate are conveyed backwards continuously, the bottles are conveyed backwards through the second section and the second conveying mechanism in sequence, and then the filled bottles can be weighed, capped and the like manually or automatically; in the above-mentioned flow, because the chuck is last to have a plurality of arc draw-in grooves, every certain angle of rotation of chuck, has a bottle to get into an arc draw-in groove, also has a bottle to break away from the arc draw-in groove, and whole process is going on continuously, and the filling efficiency is very high. Therefore, the system has the advantages of simple structure, fewer used parts and lower cost, powder is not easy to leak in the whole process, the problem of leakage is solved by means of lifting of the bottle, the power required by lifting is small, and the lifting mechanism is simple.

Drawings

Fig. 1 is a schematic structural diagram of one embodiment of a turntable type powder filling device of the utility model;

FIG. 2 is a perspective view at the irrigation mechanism;

FIG. 3 is a schematic diagram of the operation of the lifting mechanism after lifting the bottle;

FIG. 4 is a top view of the chuck in cooperation with the transfer mechanism and the guide arc plate;

FIG. 5 is a top view of the support arc plate in cooperation with the transfer mechanism and the guide arc plate;

in the figure: 1-a rack, 2-a weighing device, 3-a control box, 31-a touch screen, 4-a pouring mechanism, 41-a storage bin, 42-a stirring mechanism, 43-a pouring head, 44-an adjusting mechanism, 51-a first conveying mechanism, 52-a second conveying mechanism, 53-a conveying belt, 54-a guide plate, 61-a chuck, 611-an arc clamping groove, 62-a turntable motor, 7-a guide arc plate, 8-a supporting arc plate, 81-a first section, 82-a second section, 83-a lifting plate, 9-a lifting mechanism and 10-a bottle.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.

It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The features and properties of the present invention are described in further detail below with reference to examples.

The utility model discloses an implementation mode of a rotating disc type powder filling device, which comprises the following steps: as shown in fig. 1-5, the turntable type powder filling apparatus includes a frame 1, and a weighing device 2, a control module, a filling mechanism 4, a conveying mechanism, a turntable mechanism, a guiding arc plate 7, a supporting arc plate 8, a lifting mechanism 9, etc. provided on the frame 1. Wherein:

weighing device 2 is used for weighing bottle 10 after the filling, ensures that filling weight is up to standard, and weighing device 2 is connected with control module through the circuit, weighs the weight and can directly show on control module's touch-sensitive screen 31.

The control module, including PLC, touch screen 31, communication module, etc., can control the actions of each mechanism, and can adjust data, such as elevation height, perfusion time, rotation speed of chuck 61, etc.

The filling mechanism 4 comprises a bin 41, the bin 41 is funnel-shaped, the upper part of the bin is provided with a feeding hole, the lower part of the bin is provided with a discharging hole, the feeding hole of the bin 41 is connected with a feeding mechanism for feeding the bin 41, the bin 41 is internally provided with a stirring mechanism 42 for stirring materials, the lower part of the bin 41 is connected with a filling head 43 through an adjusting structure 44, the height of the filling head 43 can be manually adjusted through the adjusting structure 44 so as to adapt to bottles 10 with different heights, the lifting distance of the lifting mechanism 9 is reduced as much as possible, the energy and the time are saved,

and the conveying mechanism comprises a first conveying mechanism 51 and a second conveying mechanism 52 which are symmetrically arranged at intervals, the two conveying mechanisms are positioned on the same straight line, each conveying mechanism comprises a horizontal conveying belt 53 and guide plates 54 which are arranged on two sides along the width direction of the conveying belt 53 so as to guide the bottles 10 on the conveying belt 53, and two ends of the conveying belt 53 are rollers and are respectively driven by a servo motor.

Carousel mechanism is located between first, the second transport mechanism, including chuck 61 and carousel motor 62, and the periphery equipartition of chuck 61 has a plurality of arc draw-in grooves 611, has 8 in this embodiment, and chuck 61 is that rotation angle is 360/8 ═ 45 every time, and every 45 rotatory 45 needs to stop a period for filling mechanism 4 fills the powder in to the bottle 10 of filling the station department and supply elevating system 9 to drive the action of bottle 10 lift.

The guide arc plate 7 is arranged around the chuck 61 and located between the first conveying mechanism and the second conveying mechanism, an arc gap is formed between the guide arc plate 7 and the chuck 61, the width of the arc gap is larger than the radius of a bottle 10 to be filled, the periphery of the bottle 10 can be respectively contacted with the arc clamping groove 611 and the guide arc plate 7, and the bottle 10 is prevented from deviating from the center position in the moving process.

The supporting arc plate 8 is located below the arc gap and comprises a first section 81, a second section 82 and a lifting plate 83, wherein the first section 81 and the second section 82 are symmetrical to each other, the lifting plate 83 is located between the two sections, the first section 81, the second section 82 and the lifting plate 83 are spliced to form an arc plate with a level upper surface, and the level upper surface of the supporting arc plate 8 is level with the level upper surfaces of the conveyor belts 53 of the two conveying mechanisms.

The lifting mechanism 9 is located below the lifting plate 83 and comprises a lifting rod, and the lifting rod is fixedly connected with the lifting plate 83 to drive the lifting plate 83 to move up and down.

In this embodiment, the guide arc plate 7 is higher than the chuck 61 to prevent the bottle 10 from falling. The adjusting structure 44 comprises an adjusting screw, the filling head 43 is axially fixed and circumferentially free relative to the adjusting screw, and the upper and lower positions of the filling head 43 relative to the storage bin 41 are adjusted by screwing the adjusting screw. Can be conveniently adjusted according to bottles 10 with different heights. The frame 1 is also provided with a dust removing device, and a dust hood of the dust removing device is covered outside the filling head 43. Can prevent a small amount of dust from rising and realize dustless. The lifting mechanism 9 includes a cylinder.

When the turntable type powder filling equipment is used, the bin 41 is fed by the feeding mechanism, the materials are stirred by the stirring mechanism 42 to prevent the materials from being bonded, the empty bottle 10 is placed on the conveyor belt 53 of the first conveying mechanism 51, the bottle 10 is smoothly conveyed to the turntable mechanism and has a moving trend towards the chuck 61 under the pushing of the conveyor belt 53 through the driving of the conveyor belt 53 and the guiding of the guide plate 54, but the bottom of the bottle 10 and the upper surface of the conveyor belt 53 are in a slipping state due to the blocking of the chuck 61, as the rotating chuck 61 continuously rotates, when the arc-shaped clamping groove 611 on the chuck 61 rotates to the bottle 10, the moving trend of the bottle 10 is converted into an actual motion, the bottle 10 closest to the chuck 61 can enter the arc-shaped clamping groove 611 and enter the arc-shaped gap between the guide arc plate 7 and the chuck 61 along with the rotation of the chuck 61, due to the guiding function of the guiding arc plate 7, the bottle 10 cannot come out of the arc-shaped slot 611, meanwhile, when the bottle 10 enters the arc-shaped slot 611, the bottom of the bottle 10 is separated from the conveyor belt 53 of the first conveying mechanism 51 and enters the upper surface of the supporting arc plate 8, specifically, enters the upper surface of the first section 81 of the supporting arc plate 8, when the bottle 10 moves to the upper surface of the lifting plate 83 along the upper surface of the first section 81, the control module controls the chuck 61 to stop rotating, and at the same time, the lifting mechanism 9 is controlled to drive the lifting plate 83 to lift a certain distance, the distance can be set in advance, the setting of the lifting distance is to ensure that the lower part of the filling head 43 is just in the mouth of the bottle 10, then the control module controls the electromagnetic valve at the lower part of the stock bin 41 to be opened so as to fill the material into the bottle 10, the electromagnetic valve is closed after the filling time or the filling reaches the set flow rate, stopping filling materials into the bottles 10, driving the lifting plate 83 to descend and reset by the lifting mechanism 9 until the upper surface of the lifting plate 83 is flush with the upper surface of the second section 82, starting to rotate again, continuously conveying the bottles 10 on the lifting plate 83 backwards, sequentially conveying the bottles 10 backwards through the second section 82 and the second conveying mechanism 52, and then weighing, sealing and the like the filled bottles 10 manually or automatically; in the above process, since the chuck 61 has the plurality of arc-shaped slots 611, each time the chuck 61 rotates by a certain angle, one bottle 10 enters one arc-shaped slot 611, and another bottle 10 is separated from the arc-shaped slot 611, the whole process is continuously performed, and the filling efficiency is high. Therefore, the system has the advantages of simple structure, fewer used parts and lower cost, powder is not easy to leak in the whole process, the problem of leakage is solved by lifting the bottle 10, the power required by lifting is small, and the lifting mechanism 9 is simple.

The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be embraced therein.

Claims

1. The utility model provides a carousel formula powder filling equipment which characterized in that, includes the frame and establishes in the frame:

a weighing device;

a control module;

2. The rotary table type powder filling apparatus as claimed in claim 1, wherein the height of the guide arc plate is higher than that of the chuck.

3. The rotary disc type powder filling equipment as claimed in claim 1 or 2, wherein the adjusting structure comprises an adjusting screw, the filling head is axially fixed and circumferentially free relative to the adjusting screw, and the upper and lower positions of the filling head relative to the storage bin are adjusted by screwing the adjusting screw.

4. The rotary disc type powder filling equipment as claimed in claim 1 or 2, wherein a dust removing device is further arranged on the machine frame, and a dust hood of the dust removing device is covered outside the filling head.

5. The rotary disk powder filling apparatus according to claim 1, wherein the lifting mechanism comprises an air cylinder.