CN216233254U - Automatic bar boxing device - Google Patents
Automatic bar boxing device Download PDFInfo
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- CN216233254U CN216233254U CN202122806171.1U CN202122806171U CN216233254U CN 216233254 U CN216233254 U CN 216233254U CN 202122806171 U CN202122806171 U CN 202122806171U CN 216233254 U CN216233254 U CN 216233254U
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- belt pulley
- belt
- main body
- chain wheel
- body supporting
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- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 239000003638 chemical reducing agent Substances 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model discloses an automatic bar boxing device, which belongs to the field of automatic boxing, and is characterized in that a main body supporting unit is adopted to support all parts of the whole device, a driving unit is arranged on a main body supporting mechanism and used for driving an actuating mechanism to move, a turnover box is arranged on the driving unit and is replaced and transmitted by the driving unit, automation of box full box replacement is realized, a chain conveying mechanism in the actuating unit is provided with a power source by the driving unit so as to drive a belt pulley guide block to move, the belt conveying mechanism is well driven to a required working position by the belt pulley guide block, and the actuating unit and the turnover box are matched with the driving unit, so that the function of mechanical automatic boxing is realized, the boxing efficiency is improved, and the defective rate of mechanical boxing is reduced. In addition, the whole structure is simple, the manufacture is convenient and the cost is low.
Description
Technical Field
The utility model belongs to the field of automatic boxing, and particularly relates to an automatic bar boxing device.
Background
At present, in the process of producing bar stock, the bar stock is usually required to be subjected to a packing link. The existing boxing mode comprises two modes of manual boxing and machine boxing, and manual boxing can reduce the defective rate during manual boxing, but the boxing efficiency is low, so that the whole production efficiency is influenced.
In the machine boxing process in the prior art, the situation that the bars are messy in placement is easy to happen, so that the defective rate is increased in the transportation process, and the resource waste is serious.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an automatic bar boxing device to solve the problems of low manual boxing efficiency, high defective rate of mechanical boxing and serious resource waste in the prior art.
In order to achieve the purpose, the utility model adopts the following technical scheme to realize the purpose:
the utility model discloses an automatic bar boxing device,
an automatic boxing apparatus for bars, comprising: comprises a main body supporting unit, a driving unit, an execution unit and a turnover box; the driving unit is arranged on the main body supporting unit, the execution unit is arranged on the main body supporting unit and connected with the driving unit, and a turnover box for bearing the bars is placed on the driving unit and connected with the driving unit; the execution unit comprises a chain transmission mechanism, a belt pulley guide block and a belt transmission mechanism, the chain transmission mechanism and the belt transmission mechanism are both connected with the driving unit, the upper end of the belt pulley guide block is connected with the chain transmission mechanism, and a plurality of output shafts at the lower end are both connected to the belt transmission mechanism.
Preferably, the chain transmission mechanism includes: a first sprocket, a chain and a second sprocket; the first chain wheel is connected with the driving unit, the second chain wheel is fixed on the main body supporting unit, the chain is meshed with the first chain wheel and the second chain wheel, and a belt pulley guide block is fixed on the chain.
Preferably, one end of the first chain wheel is connected with the driving unit, the other end of the first chain wheel is fixed on the main body supporting unit through a bearing and a bearing end cover, and two ends of the second chain wheel are fixed on the main body supporting unit through a bearing and a bearing end cover.
Preferably, the belt transfer mechanism includes: a first belt pulley, a second belt pulley, a belt, a third belt pulley, a fourth belt pulley, a fifth belt pulley and a sixth belt pulley; the second belt pulley and the sixth belt pulley are respectively connected with an output shaft at the lower end of the belt pulley guide block, the third belt pulley is connected with the driving unit, the first belt pulley, the fourth belt pulley and the fifth belt pulley are fixed on the main body supporting unit, the first belt pulley and the sixth belt pulley are arranged at one end far away from the turnover box in the same height mode, the fourth belt pulley and the third belt pulley are arranged below the first belt pulley in the same height mode, the fifth belt pulley is arranged at one end close to the turnover box, the belt is meshed with the first belt pulley, the second belt pulley, the third belt pulley, the fifth belt pulley and the sixth belt pulley, and the surface of the fourth belt pulley is meshed.
Preferably, one end of the third belt pulley is connected with the driving unit, the other end of the third belt pulley is fixed on the main body supporting unit through a bearing and a bearing end cover, and the first belt pulley, the fourth belt pulley and the fifth belt pulley are fixed on the main body supporting unit through a bearing and a bearing end cover.
Preferably, the belt surface is provided with a rectangular groove.
Preferably, the main body supporting unit includes: the fixing frame is provided with an execution unit and a part of driving units, and the belt pulley speed reducer fixing table and the chain wheel speed reducer fixing table are arranged on two sides of the fixing frame and connected with the fixing frame through the other part of driving units.
Preferably, the driving unit includes: the chain wheel speed reducer, the conveying belt, the belt pulley speed reducer and the linear module are arranged on the conveying belt; the chain wheel speed reducer and the belt pulley speed reducer are located on two sides of the execution unit and are arranged on the main body supporting unit, the chain wheel speed reducer is connected with the chain conveying mechanism, the belt pulley speed reducer is connected with the belt conveying mechanism, the linear module is arranged on the main body supporting unit and is close to one end of the turnover box, and the conveying belt used for replacing the conveying turnover box is arranged at the bottom of the turnover box.
Preferably, the linear module comprises a module motor, an objective table, a screw rod and a screw rod nut, the screw rod is arranged on the main body supporting unit, the module motor is arranged at the lower end of the screw rod, and the objective table is arranged inside the turnover box and one end of the objective table is connected with the screw rod nut matched with the screw rod.
Preferably, the module motor is a servo motor.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model discloses an automatic bar boxing device, wherein a main body supporting unit supports all parts of the whole device, a driving unit is arranged on a main body supporting mechanism and is used for driving an actuating mechanism to move, a turnover box is arranged on the driving unit and is replaced and transmitted by the driving unit, automation of box full box replacement is realized, a chain transmission mechanism in the actuating unit is powered by the driving unit, so that a belt pulley guide block is driven to move, the belt transmission mechanism is well driven to a required working position, the actuating unit and the turnover box are matched with the driving unit, the function of mechanical automatic boxing is realized, the boxing efficiency is improved, and the defective rate of mechanical boxing is reduced. In addition, the whole structure is simple, the manufacture is convenient and the cost is low.
Further, a first chain wheel in the chain transmission mechanism is connected with the driving unit, a power source is provided for the whole chain transmission mechanism, and the chain is driven by the first chain wheel and the second chain wheel, so that the belt pulley guide block is driven to move, and the belt transmission mechanism can be adjusted to an effective working position.
Furthermore, each chain wheel is fixed by a bearing and a bearing end cover, and the rotation of the chain wheel is not influenced while the chain wheel is fixed.
Furthermore, a second belt pulley and a sixth belt pulley are connected with a belt pulley guide block, the two belt pulleys can drive the belt to move along with the movement of the guide mechanism, the first belt pulley, the fourth belt pulley and the fifth belt pulley are all fixed on the main body supporting unit and used for mounting the belt, and meanwhile, the belt transmission can alleviate load impact; the belt transmission runs stably, and has low noise and vibration; the belt transmission has simple structure and convenient adjustment; belt drives are not as precise as meshing drives for the manufacture and installation of pulleys; the belt transmission also has the function of overload protection; and the adjustment range of the center distance between two shafts of the belt transmission is larger.
Furthermore, the surface of the belt is provided with a rectangular groove, which is beneficial to carrying rod-shaped materials.
Furthermore, a chain wheel speed reducer in the driving unit provides power for the movement of the chain conveying mechanism, a belt wheel speed reducer provides power for the movement of the belt conveying mechanism, the height of materials in the turnover box is adjusted by the linear module, and the turnover box is transmitted and replaced by the conveyor belt, so that the automation of the device is favorably realized.
Furthermore, the module motor drives the screw rod nut to move up and down on the screw rod, so that the height of the objective table connected with the screw rod is adjusted.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a structural elevation view of the present invention;
FIG. 3 is a view of the positional mounting of the chain drive and belt drive of the present invention;
FIG. 4 is a side view of the housing and linear module of the present invention;
FIG. 5 is a top view of the housing and linear module of the present invention.
Wherein: 1-sprocket speed reducer; 2-a chain transmission mechanism; 3-a fixing frame; 4, a turnover box; 5-bearing and bearing end cap; 6-a conveyor belt; 7-belt pulley speed reducer; 8-belt pulley speed reducer fixing table; 9-a belt transport mechanism; 10-sprocket speed reducer fixing table; 11-a linear module; 2-1-a first sprocket; 2-2-chain; 2-3-a second sprocket; 2-4-pulley guide block; 9-1-a first pulley; 9-2-a second pulley; 9-3-belts; 9-4-a third pulley; 9-5-a fourth pulley; 9-6-fifth pulley; 9-7-a sixth pulley; 11-1-modular motor; 11-2-stage; 11-3-screw mandrel.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The utility model is described in further detail below with reference to the accompanying drawings:
referring to fig. 1 to 5, the utility model discloses an automatic bar boxing device, which comprises a main body supporting unit, a driving unit, an execution unit and a turnover box 4, wherein the main body supporting unit is provided with a plurality of supporting rods; the main body supporting unit comprises a fixing frame 3, a belt pulley speed reducer fixing table 8 and a chain wheel speed reducer fixing table 10, and the driving unit comprises a chain wheel speed reducer 1, a conveying belt 6, a belt pulley speed reducer 7 and a linear module 11; the execution unit comprises a chain transmission mechanism 2, a belt pulley guide block 2-4 and a belt transmission mechanism 9, wherein the chain transmission mechanism 2 comprises a first chain wheel 2-1, a chain 2-2 and a second chain wheel 2-3, and the belt transmission mechanism 9 comprises: a first belt pulley 9-1, a second belt pulley 9-2, a belt 9-3, a third belt pulley 9-4, a fourth belt pulley 9-5, a fifth belt pulley 9-6 and a sixth belt pulley 9-7;
the first chain wheel 2-1 is connected to an output shaft of the chain wheel speed reducer 1, the chain wheel speed reducer 1 is arranged on a chain wheel speed reducer fixing table 10, the second chain wheel 2-3 is connected to the fixing frame 3, and the chain 2-2 is meshed with the first chain wheel 2-1 and the second chain wheel 2-3; the upper end of the belt pulley guide block 2-4 is fixed on the chain 2-2, two output shafts at the lower end of the belt pulley guide block 2-4 are respectively connected to the second belt pulley 9-2 and the sixth belt pulley 9-7 and used for driving the second belt pulley 9-2 and the sixth belt pulley 9-7 to move horizontally at the same time, the third belt pulley 9-4 is connected with an output shaft of a belt pulley speed reducer 7, the belt pulley speed reducer 7 is placed on a belt pulley speed reducer fixing table 8, the first belt pulley 9-1, the fourth belt pulley 9-5 and the fifth belt pulley 9-6 are all fixed on the fixing table 3, a rectangular groove is formed in the surface of the belt 9-3 and used for bar transportation, the linear module 11 is arranged at one end, close to the turnover box 4, of the main body supporting unit, and comprises a module motor 11-1, a turnover box 9-6, a turnover box is arranged on the main body supporting unit, and the main body, and the turnover box is arranged on the main body, and is arranged on the turnover box, and is arranged on the main body, and is arranged on the turnover box, and is arranged on the main body, and is arranged on the turnover box, and is arranged on the turnover, The device comprises an object stage 11-2, a screw rod 11-3 and a screw rod nut, wherein the screw rod 11-3 is arranged on a fixed frame 3, a module motor 11-1 is arranged at the lower end of the screw rod 11-3, the object stage 11-2 is arranged in a turnover box 4, and one end of the object stage is connected with the screw rod nut matched with the screw rod 11-3.
Further, the connection mode among the fixing frame 3, the belt pulley speed reducer fixing table 8 and the sprocket speed reducer fixing table 10 may be a bolt, welding, or the like, and is not particularly limited.
Further, the linear module 11 is a servo linear module including a lead screw 11-3 and a lead screw nut, which has the advantages of stable operation and high feeding precision, and in practical applications, other devices having the same advantages may be used instead of the linear module 11, which is not specifically limited herein, and the linear module is driven by a servo motor to operate. The object stage 11-2 is fixed on the screw rod nut of the linear module 11, so that the object stage 11-2 can move up and down, when the turnover box 4 is filled with the bar stock, the upper plane of the object stage 11-2 is flush with the lower end of the turnover box 4 under the action of the servo motor, the bar stock is completely separated from the object stage 11-2, and the box body 11 is transported away under the action of the conveyor belt.
Further, the connection mode of the pulley guide block 2-4 and the chain 2-2 may be a bolt, welding, and the like, and is not limited specifically.
With the above embodiments, it is easy to understand that the working principle of the present invention is: when the bars need to be boxed, the first chain wheel 2-1 and the second chain wheel 2-3 rotate under the driving of the chain wheel speed reducer 1 to drive the second belt wheel 9-2 and the sixth belt wheel 9-7 to move to the position above the foremost end of the turnover box 4, the belt wheel speed reducer 7 starts to drive the belt transmission mechanism 9 to rotate, and when the bars are conveyed to the farthest end of the belt transmission mechanism 9, the bars fall onto the objective table 11-2 under the action of gravity. Under the combined action of the chain wheel speed reducer 1 and the belt pulley speed reducer 7, the bar stock is fully paved on the objective table 11-2, at the moment, the linear module 11 is started, the objective table 11-2 moves downwards under the action of the module motor 11-1, and the operation is repeated until the whole turnover box 4 is fully filled with the bar stock, and then the bar stock is conveyed away by the conveyor belt 6. Therefore, the automatic bar feeding device disclosed by the utility model well solves the problem that a common machine tool needs manual feeding, and improves the processing efficiency. In addition, the automatic bar feeding device has the advantages of simple structure, convenience in manufacturing and low cost.
The utility model discloses an automatic bar boxing device in the embodiment, which well solves the problems of manual boxing and boxing of the existing machine and improves the processing efficiency. In addition, the whole structure is simple, the manufacture is convenient and the cost is low.
The above-mentioned contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical idea of the present invention falls within the protection scope of the claims of the present invention.
Claims (10)
1. The automatic bar material boxing device is characterized by comprising a main body supporting unit, a driving unit, an execution unit and a turnover box (4); the driving unit is arranged on the main body supporting unit, the execution unit is arranged on the main body supporting unit and connected with the driving unit, and a turnover box (4) for bearing the bar stock is placed on the driving unit and is connected with the driving unit;
the execution unit comprises a chain transmission mechanism (2), belt pulley guide blocks (2-4) and a belt transmission mechanism (9), the chain transmission mechanism (2) and the belt transmission mechanism (9) are connected with a driving unit, the upper ends of the belt pulley guide blocks (2-4) are connected with the chain transmission mechanism (2), and a plurality of output shafts at the lower ends are connected to the belt transmission mechanism (9).
2. An automatic bar boxing device according to claim 1, wherein the chain transfer mechanism (2) comprises: a first chain wheel (2-1), a chain (2-2) and a second chain wheel (2-3); the first chain wheel (2-1) is connected with the driving unit, the second chain wheel (2-3) is fixed on the main body supporting unit, the chain (2-2) is meshed with the first chain wheel (2-1) and the second chain wheel (2-3), and the chain (2-2) is fixed with the belt pulley guide block (2-4).
3. An automatic bar boxing device according to claim 2, wherein one end of the first chain wheel (2-1) is connected with the driving unit, the other end of the first chain wheel is fixed on the main body supporting unit through a bearing and a bearing end cover (5), and both ends of the second chain wheel (2-3) are fixed on the main body supporting unit through a bearing and a bearing end cover (5).
4. An automatic bar boxing apparatus according to claim 1, wherein the belt transfer mechanism (9) comprises: a first belt pulley (9-1), a second belt pulley (9-2), a belt (9-3), a third belt pulley (9-4), a fourth belt pulley (9-5), a fifth belt pulley (9-6) and a sixth belt pulley (9-7); a second belt pulley (9-2) and a sixth belt pulley (9-7) are respectively connected with an output shaft at the lower end of a belt pulley guide block (2-4), a third belt pulley (9-4) is connected with a driving unit, the first belt pulley (9-1), a fourth belt pulley (9-5) and a fifth belt pulley (9-6) are fixed on a main body supporting unit, the first belt pulley (9-1) and the sixth belt pulley (9-7) are arranged at one end far away from a turnover box (4) in the same height, the fourth belt pulley (9-5) and the third belt pulley (9-4) are arranged below the first belt pulley (9-1) in the same height, the fifth belt pulley (9-6) is arranged at one end close to the turnover box (4), and a belt (9-3), the first belt pulley (9-1) and the second belt pulley (9-2), The third belt pulley (9-4), the fifth belt pulley (9-6) and the sixth belt pulley (9-7) are all meshed, and the surface of the belt (9-3) of the fourth belt pulley (9-5) is meshed.
5. An automatic bar boxing device according to claim 4, wherein one end of the third belt pulley (9-4) is connected with the driving unit, the other end of the third belt pulley is fixed on the main body supporting unit through a bearing and a bearing end cover (5), and the first belt pulley (9-1), the fourth belt pulley (9-5) and the fifth belt pulley (9-6) are all fixed on the main body supporting unit through a bearing and a bearing end cover (5).
6. An automatic bar boxing device according to claim 4, wherein the surface of the belt (9-3) is provided with rectangular grooves.
7. The automatic bar boxing apparatus according to claim 1, wherein the main body supporting unit comprises: the belt pulley speed reducer fixing platform comprises a fixing frame (3), a belt pulley speed reducer fixing platform (8) and a chain wheel speed reducer fixing platform (10), wherein an execution unit and a part of driving units are arranged on the fixing frame (3), the belt pulley speed reducer fixing platform (8) and the chain wheel speed reducer fixing platform (10) are arranged on two sides of the fixing frame (3) and are connected with the fixing frame (3) through the other part of driving units.
8. An automatic bar boxing apparatus according to claim 1, wherein the driving unit comprises: the chain wheel speed reducer (1), the conveyor belt (6), the belt pulley speed reducer (7) and the linear module (11); the chain wheel speed reducer (1) and the belt pulley speed reducer (7) are located on two sides of the execution unit and arranged on the main body supporting unit, the chain wheel speed reducer (1) is connected with the chain conveying mechanism (2), the belt pulley speed reducer (7) is connected with the belt conveying mechanism (9), the linear module (11) is arranged on the main body supporting unit and close to one end of the turnover box (4), and the conveying belt (6) used for replacing the conveying turnover box (4) is arranged at the bottom of the turnover box (4).
9. The automatic bar packing device according to claim 8, characterized in that the linear module (11) comprises a module motor (11-1), an object stage (11-2), a screw rod (11-3) and a screw nut, the screw rod (11-3) is arranged on the main body supporting unit, the module motor (11-1) is arranged at the lower end of the screw rod (11-3), the object stage (11-2) is arranged in the turnover box (4) and one end of the object stage is connected with the screw nut matched with the screw rod (11-3).
10. An automatic bar boxing device according to claim 9, wherein the modular motor (11-1) is a servo motor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122806171.1U CN216233254U (en) | 2021-11-16 | 2021-11-16 | Automatic bar boxing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122806171.1U CN216233254U (en) | 2021-11-16 | 2021-11-16 | Automatic bar boxing device |
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CN216233254U true CN216233254U (en) | 2022-04-08 |
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CN202122806171.1U Expired - Fee Related CN216233254U (en) | 2021-11-16 | 2021-11-16 | Automatic bar boxing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115140355A (en) * | 2022-07-04 | 2022-10-04 | 轻工业西安机械设计研究院有限公司 | Automatic propellant powder mixing and boxing device |
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2021
- 2021-11-16 CN CN202122806171.1U patent/CN216233254U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115140355A (en) * | 2022-07-04 | 2022-10-04 | 轻工业西安机械设计研究院有限公司 | Automatic propellant powder mixing and boxing device |
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Granted publication date: 20220408 |