CN216192181U

CN216192181U - Solid vinegar culture medium roasting machine

Info

Publication number: CN216192181U
Application number: CN202122324689.1U
Authority: CN
Inventors: 颜文凤; 颜欣萍; 刘金进
Original assignee: Quanzhou Zhongxiang Biotechnology Co ltd
Current assignee: Quanzhou Zhongxiang Biotechnology Co ltd
Priority date: 2021-09-24
Filing date: 2021-09-24
Publication date: 2022-04-05
Anticipated expiration: 2031-09-24

Abstract

The utility model relates to a vinegar solid fermented grain roasting machine which comprises a support, a tank body, a driving mechanism and a heating mechanism, wherein the tank body is rotatably arranged on the support, the driving mechanism is used for driving the tank body to rotate on the support, the heating mechanism is used for heating fermented grains in the tank body, a feeding hole and a discharging hole are formed in the tank body, a plurality of stirring blades are arranged in the tank body, a feeding barrel is arranged in the feeding hole, the feeding hole is sleeved at the feeding barrel in a manner of rotating relative to the feeding barrel, a feeding screw rod is rotatably arranged in the feeding barrel, two ends of the feeding barrel along the axial direction are a first end and a second end, the first end is provided with a feeding port, the second end is provided with a first motor used for driving the feeding screw rod to rotate, the second end of the feeding barrel is also provided with a feeding port, and a feeding hopper is arranged on the feeding port. The utility model can heat the fermented grains falling into the tank body more uniformly, improve the smoking quality of the fermented grains and improve the feeding efficiency.

Description

Solid vinegar culture medium roasting machine

Technical Field

The utility model relates to a vinegar solid fermented grain roasting machine, and belongs to the field of vinegar processing equipment.

Background

The traditional vinegar solid state fermentation production process comprises the following stages: gelatinization saccharification, alcoholic fermentation, solid-state acetic fermentation, smoked unstrained spirits, drench vinegar, ageing etc. of raw materials, wherein smoked unstrained spirits technology is the important process in the vinegar production, the active ingredient of multiplicable product, color and luster and burnt fragrance, make the taste of vinegar more dense, in order to reduce intensity of labour and guarantee the product quality, some enterprises adopt smoked unstrained spirits jar to produce, it includes the jar body and is located its both sides support, the jar body can be around the support upset, the internal steam interlayer that communicates with the steam conduit that is equipped with of jar, be used for indirect heating the vinegar unstrained spirits material in the jar. Traditional smoked unstrained spirits jar structural design is still reasonable inadequately, and its machining efficiency still remains further to be improved, and this kind of smoked company's jar is not enough even to the heating of unstrained spirits material simultaneously, can influence smoked unstrained spirits effect.

Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a vinegar solid fermented grain roasting machine which can improve the processing efficiency and the product quality.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the solid unstrained spirits roasting machine of vinegar, including the support, rotationally set up the jar body on the support, be used for driving jar body pivoted actuating mechanism on the support and be used for carrying out the heating mechanism that heats to the unstrained spirits material in the jar body, be equipped with feed inlet and discharge gate on jar body, jar internal a plurality of stirring vane that are equipped with, be equipped with the feed cylinder in the feed inlet, the feed inlet is established in feed cylinder department with feed cylinder pivoted mode cover relatively, rotationally installs pay-off spiral shell leaf pole in the feed cylinder, and feed cylinder is first end and second end along axial both ends, and first end is equipped with the pay-off mouth, and the second end is equipped with and is used for driving pay-off spiral shell leaf pole pivoted first motor, and the second end of feed cylinder still is equipped with the charge door, is equipped with the loading hopper on the charge door.

As a preferable mode of the utility model, the feed inlet and the discharge outlet are arranged at two ends of the tank body along the axial direction, the feeding barrel is arranged along the horizontal direction, and the feeding barrel is fixedly connected with the bracket.

In a preferred embodiment of the present invention, a sealing device is provided between the feed inlet and the outer wall of the feed cylinder.

As a preferable mode of the utility model, the oxygen supply device further comprises an oxygen supply fan, the air outlet end of the oxygen supply fan is connected with an air guide tube, and the air outlet end of the air guide tube extends into the tank body from the discharge hole.

As a preferred mode of the present invention, the gas guide tube is provided with a flow regulating valve, an air flow meter, a rotary joint and a control ball valve, and the flow regulating valve, the air flow meter, the rotary joint and the control ball valve are sequentially arranged along a direction from the gas inlet end to the gas outlet end of the gas guide tube.

As a preferred mode of the present invention, the driving mechanism includes a reduction motor, a transmission chain, a transmission shaft installed in the bracket, a driven gear installed on the transmission shaft, and a friction wheel installed on the transmission shaft, a friction belt fitted with the friction wheel is provided on the tank body, the friction belt is provided along the circumferential direction of the tank body, an output shaft of the reduction motor is provided with a driving gear, and the transmission chain is sleeved on the driving gear and the driven gear.

As a preferable mode of the present invention, a PLC controller is further provided, and the first motor, the reduction motor, and the oxygen supply fan are connected to the PLC controller.

The tank further comprises a temperature sensor, wherein the temperature sensor extends into the tank body and is connected with the PLC through a wireless communication module.

As a preferable mode of the utility model, the feeding device further comprises an auger conveyor, the upper end of the auger conveyor is an outlet end, the outlet end is arranged corresponding to the feeding hopper, and the inlet end of the auger conveyor is provided with a storage hopper.

As a preferable mode of the present invention, the tank is a stainless steel tank, the heating mechanism is a coil capable of generating a magnetic field and heating the tank, the coil is connected to an electromagnetic variable frequency controller, and the electromagnetic variable frequency controller is connected to the PLC controller.

After the technical scheme of the utility model is adopted, the fermented substance can be uniformly fed into the tank body from the feeding hopper through the first motor, the feeding screw rod and the feeding barrel, the tank body is driven to rotate through the driving mechanism, and the tank body is heated through the heating mechanism, so that the fermented substance falling into the tank body can be uniformly heated, the smoking quality of the fermented substance is improved, and the feeding efficiency is improved. Further, this application promotes the unstrained spirits material to the loading hopper in from lower position through setting up the auger conveyer, reduces artifical intensity of labour, promotes pay-off efficiency. Furthermore, the electromagnetic heating mode is adopted, so that the tank body can be heated more uniformly.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic structural view of another embodiment of the present invention.

In the figure:

guide groove 11 of bracket 10

Feed inlet 21 of tank 20

Discharge port 22 and stirring blade 23

Insulating layer 24 friction belt 25

Feed cylinder 30 first motor 31

Feed screw 32 hopper 33

Sealing device 34 feed port 35

Feed opening 36 speed reduction motor 40

Driving gear 41 driven gear 42

Transmission shaft 43 friction wheel 44

Tensioner 45 chain 46

Electromagnetic frequency conversion controller 51 of coil 50

Oxygen supply fan 60 air duct 61

Flow control valve 62 air flow meter 63

Rotary joint 64 controlled ball valve 65

Temperature sensor 80 of PLC controller 70

Storage hopper 91 of auger conveyor 90

Detailed Description

In order to further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments.

Referring to fig. 1 to 2, the vinegar solid fermented grain roasting machine includes a support 10, a tank 20 rotatably disposed on the support 10, a driving mechanism for driving the tank 20 to rotate on the support 10, and a heating mechanism for heating fermented grains in the tank 20, wherein the support 10 is used as a mounting carrier for parts that do not need to move. The tank body 20 is a horizontal tank body 20, the tank body 20 is provided with a feeding hole 21 and a discharging hole 22, the feeding hole 21 and the discharging hole 22 are arranged on the axis of the tank body 20, the tank body 20 is internally provided with a plurality of stirring blades 23, and the stirring blades 23 are distributed on the inner wall of the tank body 20 and used for stirring the fermented grains. The feeding port 21 is internally provided with a feeding barrel 30, the feeding port 21 is sleeved at the feeding barrel 30 in a manner of rotating relative to the feeding barrel 30, the tank body 20 can rotate around the axis of the feeding barrel 30, in order to guide the rotation of the tank body 20, the bracket 10 is provided with a guide groove 11, and the guide groove 11 is arc-shaped and used for guiding the rotation of the tank body 20. Rotationally install pay-off spiral shell blade pole 32 in the feed cylinder 30, feed cylinder 30 is first end and second end along axial both ends, first end is equipped with feed port 35, the second end is equipped with and is used for driving pay-off spiral shell blade pole 32 pivoted first motor 31, feed cylinder 30's second end still is equipped with charge door 36, be equipped with loading hopper 33 on the charge door 36, the upper portion of feed cylinder 30 is enclosed to loading hopper 33, unstrained spirits material in the loading hopper 33 passes through in the charge door 36 gets into feed cylinder 30, carry to feed port 35 under pay-off spiral shell blade pole 32's effect, and in advancing jar body 20.

In a preferred embodiment of the present invention, the feed port 21 and the discharge port 22 are disposed at two ends of the tank 20 along an axial direction, the feeding barrel 30 is disposed along a horizontal direction, the feeding barrel 30 is fixedly connected to the bracket 10, and a housing of the first motor 31 is fixed to the feeding barrel 30.

In a preferred embodiment of the present invention, a sealing device 34 is provided between the feed port 21 and the outer wall of the feed cylinder 30, so that a sliding seal is formed between the feed port 21 and the outer wall of the feed cylinder 30.

As a preferred embodiment of the present invention, the present invention further comprises an oxygen supply fan 60, an air outlet end of the oxygen supply fan 60 is connected to an air duct 61, the air duct 61 may be, for example, a stainless steel tube, and an air outlet end of the air duct 61 extends into the tank 20 from the discharge port 22.

In a preferred embodiment of the present invention, the gas conduit 61 is provided with a flow rate regulating valve 62, an air flow meter 63, a rotary joint 64 and a control ball valve 65, the flow rate regulating valve 62, the air flow meter 63, the rotary joint 64 and the control ball valve 65 are sequentially arranged along the direction from the inlet end to the outlet end of the gas conduit 61, and the rotary joint 64 is arranged so that the gas conduit 61 can be fixed and the tank 20 can rotate relative to the gas conduit 61.

As a preferred mode of the present invention, the driving mechanism includes a speed reduction motor 40, a transmission chain 46, a transmission shaft 43 installed in the support 10, a driven gear 42 installed on the transmission shaft 43, and a friction wheel 44 installed on the transmission shaft 43, the transmission shaft 43 is rotatably installed on the support 10 along a horizontal direction, the tank 20 is provided with a friction belt 25 engaged with the friction wheel 44, the friction belt 25 is a rough surface directly processed on the tank 20, the friction belt 25 is arranged along a circumferential direction of the tank 20, an output shaft of the speed reduction motor 40 is provided with a driving gear 41, the transmission chain 46 is sleeved on the driving gear 41 and the driven gear 42, when the driving mechanism works, the speed reduction motor 40 drives the friction wheel 44 to rotate, and the friction wheel 44 drives the tank 20 to rotate through the friction belt 25.

In a preferred embodiment of the present invention, the first motor 31, the reduction motor 40, and the oxygen supply fan 60 are connected to a PLC controller 70, and the PLC controller 70 performs coordinated control of the respective components.

As a preferable mode of the present invention, the fermentation substrate culture substrate production process method.

As a preferable mode of the utility model, the feeding device further comprises an auger conveyor 90, the upper end of the auger conveyor 90 is an outlet end, the outlet end is arranged corresponding to the charging hopper 33, and the inlet end of the auger conveyor is provided with a storage hopper 91.

In a preferred embodiment of the present invention, the tank 20 is a stainless steel tank 20, the heating mechanism is a coil 50 capable of generating a magnetic field and heating the tank 20, the coil 50 is connected to an electromagnetic variable frequency controller 51, and the electromagnetic variable frequency controller 51 is connected to the PLC controller 70 by using the same electromagnetic heating principle as an induction cooker. In the present invention, the insulating layer 24 is further coated on the can body 20 to reduce the loss of heat in the can body 20, and the stainless steel can body 20 can be heated by the electromagnetic heating method even if the insulating layer 24 is interposed and the magnetic field is generated by the coil 50.

The product form of the present invention is not limited to the embodiments, and any suitable changes or modifications of the similar ideas by anyone should be considered as not departing from the patent scope of the present invention.

Claims

1. The vinegar solid fermented substance roasting machine is characterized in that a feeding barrel is arranged in the feeding port, the feeding port is sleeved at the feeding barrel in a manner of rotating relative to the feeding barrel, a feeding screw blade rod is rotatably arranged in the feeding barrel, two ends of the feeding barrel along the axial direction are a first end and a second end, the first end is provided with a feeding port, the second end is provided with a first motor for driving the feeding screw blade rod to rotate, the second end of the feeding barrel is also provided with a feeding port, and a feeding hopper is arranged on the feeding port.

2. The vinegar solid fermented grain roasting machine according to claim 1, characterized in that: the feed inlet and the discharge outlet are arranged at two ends of the tank body along the axial direction, the feeding barrel is arranged along the horizontal direction, and the feeding barrel is fixedly connected with the support.

3. The vinegar solid fermented grain roasting machine according to claim 2, characterized in that: and a sealing device is arranged between the feed inlet and the outer wall of the feeding barrel.

4. The solid fermented vinegar culture smoking machine according to claim 3, wherein: still include the oxygen suppliment fan, the air-out end of oxygen suppliment fan is connected with the air duct, and the end of giving vent to anger of air duct is followed the discharge gate stretches into the jar is internal.

5. The solid fermented vinegar culture smoking machine according to claim 4, wherein: and the air guide pipe is internally provided with a flow regulating valve, an air flow meter, a rotary joint and a control ball valve, and the flow regulating valve, the air flow meter, the rotary joint and the control ball valve are sequentially arranged along the direction from the air inlet end to the air outlet end of the air guide pipe.

6. The solid fermented vinegar culture smoking machine according to claim 5, wherein: actuating mechanism includes gear motor, drive chain, installs transmission shaft in the support, install at the epaxial driven gear of transmission and install at the epaxial friction pulley of transmission be equipped with on the jar body with friction pulley complex friction area, the friction area is followed the circumference of the jar body sets up, and gear motor's output shaft is equipped with the driving gear, and the drive chain cover is established on driving gear and driven gear.

7. The solid fermented vinegar culture smoking machine according to claim 6, wherein: and the first motor, the speed reducing motor and the oxygen supply fan are connected to the PLC.

8. The solid fermented vinegar culture roasting machine according to claim 7, wherein: still include temperature sensor, temperature sensor stretches into the jar is internal, temperature sensor pass through wireless communication module with the PLC controller is connected.

9. The vinegar solid fermented grain roasting machine according to claim 8, characterized in that: the packing machine is characterized by further comprising an auger conveyor, wherein the upper end of the auger conveyor is an outlet end, the outlet end corresponds to the charging hopper, and a storage hopper is arranged at the inlet end of the auger conveyor.

10. The vinegar solid fermented grain roasting machine according to claim 9, characterized in that: the tank body is a stainless steel tank body, the heating mechanism is a coil which can generate a magnetic field and enable the tank body to generate heat, the coil is connected to the electromagnetic variable frequency controller, and the electromagnetic variable frequency controller is connected to the PLC.