CN115970548A - Flow-controllable water reducing agent production equipment and control method thereof - Google Patents
Flow-controllable water reducing agent production equipment and control method thereof Download PDFInfo
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- CN115970548A CN115970548A CN202310104037.8A CN202310104037A CN115970548A CN 115970548 A CN115970548 A CN 115970548A CN 202310104037 A CN202310104037 A CN 202310104037A CN 115970548 A CN115970548 A CN 115970548A
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Abstract
The invention discloses flow-controllable water reducer production equipment and a control method thereof, and relates to the technical field of water reducer production, wherein the water reducer production equipment comprises a barrel body, a hollow barrel is inserted in the middle of the inner top wall of the barrel body, a stirring shaft is arranged at the bottom end part of the hollow barrel, and a plurality of active stirring paddles are arranged on the stirring shaft; the middle part of the hollow cylinder is sleeved with a cross plate, the four end parts of the cross plate are inserted with planetary shafts, each planetary shaft is provided with a plurality of planetary stirring paddles, and a plurality of driving stirring paddles and a plurality of planetary stirring paddles are arranged in a staggered manner; a plurality of hollow grooves are formed in the outer wall of the barrel, heating rods are arranged inside each hollow groove, and a heat-insulating shell is sleeved on the outer annular surface of the barrel. The invention can effectively improve the production effect of the water reducing agent and the production efficiency of the water reducing agent.
Description
Technical Field
The invention relates to the technical field of water reducer production, in particular to flow-controllable water reducer production equipment and a control method thereof.
Background
The utility model discloses a flow control equipment is used in water-reducing agent production (publication number: CN 213122718U), the power distribution box comprises a box body, the top of box is provided with the case lid, one side of case lid is provided with the manometer, one side of manometer is provided with the connecting valve, one side of connecting valve is equipped with the pneumatic valve, the top of connecting valve is provided with the trachea, the connecting valve passes through trachea and pneumatic valve intercommunication, the opposite side of case lid is provided with quantitative controller, one side of quantitative controller is provided with fixed pipeline, one side of fixed pipeline is provided with electrical control valve, electrical control valve's bottom is equipped with the flowmeter, one side of flowmeter is provided with the solenoid valve.
The water reducing agent has the following disadvantages in the production process: 1. the raw materials of the water reducing agent are required to be uniformly mixed to achieve an ideal production effect, and the production efficiency of the water reducing agent is low due to the single stirring mode of the raw materials of the current water reducing agent; 2. as the raw material of the water reducing agent needs to be conveyed into the production device, the conveying amount of the raw material of the water reducing agent needs to be controlled, and the temperature of the production device is inconvenient to adjust, so that the production effect of the water reducing agent is poor.
Disclosure of Invention
The invention aims to solve the defects of low production efficiency and poor production effect of a water reducing agent in the prior art, and provides flow-controllable water reducing agent production equipment.
In order to solve the problems of low production efficiency and poor production effect of the water reducing agent in the prior art, the invention adopts the following technical scheme:
the flow-controllable water reducer production equipment comprises a barrel, wherein a hollow barrel which vertically penetrates through and is rotatably connected is inserted in the middle of the inner top wall of the barrel, a coaxially-connected stirring shaft is arranged at the bottom end part of the hollow barrel, and a plurality of uniformly-distributed active stirring paddles are arranged on the stirring shaft;
the central part of the hollow cylinder is sleeved with a cross plate which is fixedly connected concentrically, four end parts of the cross plate are inserted with vertically penetrating and rotatably connected planet shafts, each planet shaft is provided with a plurality of uniformly distributed planet stirring paddles, and a plurality of active stirring paddles and a plurality of planet stirring paddles are arranged in a staggered manner;
the heating device is characterized in that a plurality of hollow grooves are formed in the outer wall of the barrel body, vertically-placed heating rods are arranged inside each hollow groove, and a heat-insulating shell is sleeved on the outer annular surface of the barrel body.
Preferably, the upper portion of the cross plate is provided with an inner gear ring which is concentrically arranged, the top end portion of each planetary shaft is sleeved with a planetary gear which is concentrically and fixedly connected, and each planetary gear is meshed with the inner gear ring.
Preferably, the outer wall of the inner gear ring is provided with a plurality of fixing rods which are circularly arranged, the outer end part of each fixing rod is fixedly connected with the inner wall of the cylinder body, and the bottom of the outer annular surface of the hollow cylinder is provided with a plurality of oval through holes.
Preferably, a vertical forward servo motor is arranged on the rear side of the top surface of the cylinder body, a drive bevel gear which is concentrically and fixedly connected with the motor shaft end of the servo motor is sleeved on the motor shaft end, a driven bevel gear which is concentrically and fixedly connected with the hollow cylinder is sleeved on the middle upper portion of the hollow cylinder, and the drive bevel gear is in meshed connection with the driven bevel gear.
Preferably, the top end portion of the hollow cylinder is provided with a feeding cylinder which is communicated and fixedly connected, and the outer side wall of the feeding cylinder is provided with an electromagnetic valve.
Preferably, the control end of the electromagnetic valve is provided with an adjusting shaft which is rotatably connected, the outer end part of the adjusting shaft extends to the top port of the hollow cylinder, and the outer end part of the adjusting shaft is provided with a plurality of adjusting blades.
Preferably, the top surface of the cylinder is provided with an electrical connection ring which is concentrically and fixedly connected, the top end portion of each heating rod is provided with an electrical connection rod which is electrically connected, and the top end portion of each electrical connection rod is electrically connected with the outer wall of the electrical connection ring.
Preferably, a heating module is arranged on the front side of the top surface of the barrel and electrically connected with the electric connection ring in a wired mode.
Preferably, the middle part of the bottom wall of the cylinder body is provided with a discharge cylinder which is communicated and fixedly connected, the bottom port of the discharge cylinder is provided with a discharge valve, and the outer side of the bottom surface of the cylinder body is provided with a plurality of uniformly arranged supporting legs.
The invention also provides a control method of the flow-controllable water reducing agent production equipment, which comprises the following steps:
the heating module is started, the plurality of electrical connecting rods and the heating rod are sequentially controlled through the electrical connecting rings to carry out heating operation under the action of the heating module, and the barrel is kept in a constant-temperature heating state under the heating action of the heating rod;
secondly, adding a proper amount of water reducing agent raw materials into the feeding cylinder, starting the electromagnetic valve, driving the adjusting shaft and the adjusting blades to slowly rotate under the driving action of the electromagnetic valve, and enabling the water reducing agent raw materials in the feeding cylinder to enter the hollow cylinder through a top port of the hollow cylinder and then to fall into the cylinder body through a plurality of elliptical through holes in the bottom;
step three, starting a servo motor, wherein a motor shaft of the servo motor drives a driving bevel gear to synchronously rotate, and the driving bevel gear is meshed with a driven bevel gear, a hollow cylinder, a cross plate, a stirring shaft and a driving stirring paddle to rotate;
when the cross plate rotates, the corresponding planet shaft, the planet gear and the planet stirring paddle are driven to revolve, the planet gear rotates along the inner gear ring in a meshed mode, the planet shaft and the planet stirring paddle are driven to rotate in an autorotation mode, and the planet shaft and the planet stirring paddle are enabled to rotate in a planet mode;
and step five, uniformly stirring and mixing the raw material of the water reducing agent through the rotation of the active stirring paddle and the planetary rotation of the planetary stirring paddle to ensure that the raw material of the water reducing agent reaches the production standard of the water reducing agent in a constant-temperature heating state, and finally opening a discharge valve to discharge the water reducing agent along a discharge cylinder and collect the water reducing agent.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, under the action of the servo motor, the stirring shaft and the active stirring paddle can be driven to rotate, the planetary shaft and the planetary stirring paddle can be driven to rotate in a planetary manner, and the raw materials of the water reducing agent are uniformly stirred and mixed by the active stirring paddle and the planetary stirring paddle, so that the raw materials of the water reducing agent reach the production standard of the water reducing agent in a constant-temperature heating state, and the production efficiency of the water reducing agent is effectively improved;
2. according to the invention, under the action of the heating module, the plurality of electric connecting rods and the heating rod are sequentially controlled through the electric connecting rings to carry out heating operation, and under the heating action of the heating rod, the barrel is kept in a constant-temperature heating state, so that the barrel reaches the optimal suitable temperature for producing the water reducing agent, and the production effect of the water reducing agent can be effectively improved;
in conclusion, the invention solves the problems of low production efficiency and poor production effect of the water reducing agent, has compact overall structure design, can effectively improve the production effect of the water reducing agent, and can also effectively improve the production efficiency of the water reducing agent.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and do not constitute a limitation of the invention. In the drawings:
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the front view structure (without the thermal insulation housing) of the present invention;
FIG. 3 is a schematic view of the present invention in cross section in a left side view configuration;
FIG. 4 is a schematic view in cross-section of the top structure of the present invention;
FIG. 5 is a cross-sectional view of the top view of the present invention;
FIG. 6 is a schematic view of a heater cartridge in accordance with the present invention in connection with a hollow cartridge configuration;
FIG. 7 is a schematic diagram of the control method of the present invention;
sequence numbers in the figure: 1. a barrel; 11. a hollow cylinder; 12. a stirring shaft; 13. an active stirring paddle; 14. a cross plate; 15. a planet shaft; 16. a planetary stirring paddle; 17. an inner gear ring; 18. a planetary gear; 2. a charging barrel; 21. an electromagnetic valve; 22. adjusting the blades; 23. a servo motor; 24. a drive bevel gear; 25. a driven bevel gear; 26. a heating rod; 27. a heat-insulating shell; 28. an electrical connection ring; 29. the module is heated.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The first embodiment is as follows: the embodiment provides flow-controllable water reducer production equipment, and referring to fig. 1-6, the equipment specifically comprises a cylinder body 1, wherein a hollow cylinder 11 which vertically penetrates through and is rotatably connected is inserted in the middle of the inner top wall of the cylinder body 1, a stirring shaft 12 which is coaxially connected is arranged at the bottom end part of the hollow cylinder 11, and a plurality of driving stirring paddles 13 which are uniformly distributed are arranged on the stirring shaft 12;
the middle part of the hollow cylinder 11 is sleeved with a cross plate 14 which is fixedly connected concentrically, four end parts of the cross plate 14 are respectively inserted with a planetary shaft 15 which vertically penetrates through and is connected in a rotating way, each planetary shaft 15 is provided with a plurality of planetary stirring paddles 16 which are uniformly distributed, and a plurality of driving stirring paddles 13 and a plurality of planetary stirring paddles 16 are arranged in a staggered way;
a plurality of hollow grooves are formed in the outer wall of the barrel body 1, a vertically placed heating rod 26 is arranged inside each hollow groove, a heat preservation shell 27 is sleeved on the outer annular surface of the barrel body 1, a discharging barrel which is communicated and fixedly connected is arranged in the middle of the bottom wall of the barrel body 1, a discharging valve is arranged at the bottom end opening of the discharging barrel, and a plurality of uniformly arranged supporting legs are arranged on the outer side of the bottom surface of the barrel body 1.
In the specific implementation process, as shown in fig. 3 and 4, an inner gear ring 17 is concentrically arranged above the cross plate 14, a top end portion of each planetary shaft 15 is sleeved with a planetary gear 18 which is concentrically and fixedly connected, and each planetary gear 18 is in meshed connection with the inner gear ring 17.
A plurality of fixing rods which are circularly arranged are arranged on the outer wall of the inner gear ring 17, the outer end part of each fixing rod is fixedly connected with the inner wall of the barrel body 1, and a plurality of oval through holes are formed in the bottom of the outer annular surface of the hollow barrel 11;
when the cross plate 14 rotates, the corresponding planet shaft 15, the corresponding planet gear 18 and the corresponding planet stirring paddle 16 are driven to revolve, the planet gear 18 rotates in a meshed manner along the inner gear ring 17, and the planet shaft 15 and the corresponding planet stirring paddle 16 are driven to rotate, so that the planet shaft 15 and the planet stirring paddle 16 rotate in a planet manner.
In the specific implementation process, as shown in fig. 3, a servo motor 23 which is vertically forward is arranged on the rear side of the top surface of the cylinder body 1, a driving bevel gear 24 which is concentrically and fixedly connected is sleeved at the end part of a motor shaft of the servo motor 23, a driven bevel gear 25 which is concentrically and fixedly connected is sleeved at the middle upper part of the hollow cylinder 11, and the driving bevel gear 24 is in meshed connection with the driven bevel gear 25;
a motor shaft of the servo motor 23 drives a driving bevel gear 24 to synchronously rotate, and the driving bevel gear 24 is meshed with and drives a driven bevel gear 25, the hollow cylinder 11, the cross plate 14, the stirring shaft 12 and the driving stirring paddle 13 to rotate.
It should be noted that: in this embodiment, the outer side of the top surface of the barrel 1 is provided with an electrical connection ring 28 concentrically and fixedly connected, the top end portion of each heating rod 26 is provided with an electrical connection rod electrically connected, the top end portion of each electrical connection rod is electrically connected with the outer wall of the electrical connection ring 28, the front side of the top surface of the barrel 1 is provided with a heating module 29, and the heating module 29 is electrically connected with the electrical connection ring 28 in a wired manner;
under the effect of heating module 29, control a plurality of electrical property connecting rods and heating rod 26 in proper order through electrical property go-between 28 and carry out the heating operation, under the heating effect of heating rod 26 for keep constant temperature heating state in the barrel 1, make it reach the best suitable temperature of water-reducing agent production, can effectual improvement water-reducing agent production effect.
Example two: in the first embodiment, there is also a problem that the feeding speed is inconvenient to control when the water reducing agent raw material is added into the cylinder 1, so this embodiment further includes on the basis of the first embodiment:
in the specific implementation process, as shown in fig. 1 and 6, a feeding cylinder 2 fixedly connected in a penetrating manner is arranged at the top end part of a hollow cylinder 11, an electromagnetic valve 21 is installed on the outer side wall of the feeding cylinder 2, a control end of the electromagnetic valve 21 is provided with an adjusting shaft connected in a rotating manner, the outer end part of the adjusting shaft extends to the top end opening of the hollow cylinder 11, and a plurality of adjusting blades 22 are arranged at the outer end part of the adjusting shaft;
under the drive effect of solenoid valve 21, drive regulating spindle and regulation blade 22 and carry out slow rotation, the water-reducing agent raw materials in the charging barrel 2 gets into hollow section of thick bamboo 11 through the top mouth of hollow section of thick bamboo 11 in, has made things convenient for the feed rate to the water-reducing agent raw materials to regulate and control through solenoid valve 21 and regulation blade 22.
Example three: referring to fig. 7, in detail, the working principle and the operation method of the present invention are as follows:
step one, starting the heating module 29, sequentially controlling a plurality of electrical connecting rods and the heating rod 26 through the electrical connecting ring 28 to perform heating operation under the action of the heating module 29, and keeping the interior of the cylinder 1 in a constant-temperature heating state under the heating action of the heating rod 26;
secondly, adding a proper amount of water reducing agent raw material into the feeding cylinder 2, starting the electromagnetic valve 21, driving the adjusting shaft and the adjusting blades 22 to slowly rotate under the driving action of the electromagnetic valve 21, enabling the water reducing agent raw material in the feeding cylinder 2 to enter the hollow cylinder 11 through the top port of the hollow cylinder 11, and then falling into the cylinder body 1 through a plurality of elliptical through holes at the bottom;
step three, starting the servo motor 23, driving a driving bevel gear 24 to synchronously rotate by a motor shaft of the servo motor 23, and driving the driving bevel gear 24 to be meshed with and drive a driven bevel gear 25, the hollow cylinder 11, the cross plate 14, the stirring shaft 12 and the driving stirring paddle 13 to rotate;
step four, when the cross plate 14 rotates, the corresponding planet shaft 15, the corresponding planet gear 18 and the corresponding planet stirring paddle 16 are driven to revolve, the planet gear 18 rotates along the inner gear ring 17 in a meshed mode, the planet shaft 15 and the corresponding planet stirring paddle 16 are driven to rotate automatically, and the planet shaft 15 and the planet stirring paddle 16 rotate in a planet mode;
and step five, uniformly stirring and mixing the water reducer raw material through the rotation of the driving stirring paddle 13 and the planetary rotation of the planetary stirring paddle 16 to enable the water reducer raw material to reach the production standard of the water reducer in a constant temperature heating state, and finally opening a discharge valve to discharge the water reducer along a discharge cylinder and collect the water reducer.
The invention solves the problems of low production efficiency and poor production effect of the water reducing agent, has compact overall structure design, can effectively improve the production effect of the water reducing agent, and can also effectively improve the production efficiency of the water reducing agent.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. Flow-controllable water-reducing agent production facility, including barrel (1), its characterized in that: a vertically-penetrating and rotatably-connected hollow cylinder (11) is inserted in the middle of the inner top wall of the cylinder body (1), a coaxially-connected stirring shaft (12) is arranged at the bottom end part of the hollow cylinder (11), and a plurality of uniformly-distributed active stirring paddles (13) are arranged on the stirring shaft (12);
the central part of the hollow cylinder (11) is sleeved with a cross plate (14) which is fixedly connected concentrically, four end parts of the cross plate (14) are respectively inserted with a planetary shaft (15) which vertically penetrates through and is connected in a rotating mode, each planetary shaft (15) is provided with a plurality of planetary stirring paddles (16) which are uniformly distributed, and a plurality of driving stirring paddles (13) and a plurality of planetary stirring paddles (16) are arranged in a staggered mode;
the heating device is characterized in that a plurality of hollow grooves are formed in the outer wall of the barrel body (1), a vertically-placed heating rod (26) is arranged inside each hollow groove, and a heat-insulating shell (27) is sleeved on the outer annular surface of the barrel body (1).
2. The flow-controllable water reducing agent production equipment according to claim 1, characterized in that: the top of cross plate (14) is equipped with internal gear ring (17) that the concentricity set up, every the top portion of planet axle (15) all overlaps and is equipped with planetary gear (18) of concentric rigid coupling, every planetary gear (18) all are connected with internal gear ring (17) meshing.
3. The flow-controllable water reducing agent production equipment according to claim 2, characterized in that: the outer wall of the inner gear ring (17) is provided with a plurality of fixing rods which are circularly arranged, the outer end part of each fixing rod is fixedly connected with the inner wall of the barrel body (1), and the bottom of the outer annular surface of the hollow barrel (11) is provided with a plurality of oval through holes.
4. The flow-controllable water reducing agent production equipment according to claim 1, characterized in that: the top surface rear side of barrel (1) is equipped with vertical servo motor (23) forward, the motor shaft tip cover of servo motor (23) is equipped with drive bevel gear (24) of concentric rigid coupling, the well upper portion cover of hollow section of thick bamboo (11) is equipped with driven bevel gear (25) of concentric rigid coupling, drive bevel gear (24) and driven bevel gear (25) meshing connection.
5. The flow-controllable water reducing agent production equipment according to claim 1, characterized in that: the top portion of hollow cylinder (11) is equipped with the reinforced section of thick bamboo (2) of link up the rigid coupling, install solenoid valve (21) on the lateral wall of reinforced section of thick bamboo (2).
6. The flow-controllable water reducing agent production equipment according to claim 5, characterized in that: the control end of the electromagnetic valve (21) is provided with a regulating shaft which is connected in a rotating mode, the outer end portion of the regulating shaft extends to the top port of the hollow cylinder (11), and the outer end portion of the regulating shaft is provided with a plurality of regulating blades (22).
7. The flow-controllable water reducing agent production equipment according to claim 1, characterized in that: the top surface of the barrel body (1) is provided with an electrical connection ring (28) which is fixedly connected concentrically, the top end part of each heating rod (26) is provided with an electrical connection rod which is electrically connected, and the top end part of each electrical connection rod is electrically connected with the outer wall of the electrical connection ring (28).
8. The flow-controllable water reducing agent production equipment according to claim 7, characterized in that: the heating device is characterized in that a heating module (29) is arranged on the front side of the top surface of the barrel body (1), and the heating module (29) is electrically connected with the electric connection ring (28) in a wired mode.
9. The flow-controllable water reducing agent production equipment according to claim 1, characterized in that: the middle of the bottom wall of the barrel body (1) is provided with a discharge barrel which is communicated and fixedly connected, the bottom end opening of the discharge barrel is provided with a discharge valve, and the outer side of the bottom surface of the barrel body (1) is provided with a plurality of uniformly arranged supporting legs.
10. The method for controlling the flow rate controllable water reducing agent production equipment according to any one of claims 1 to 9, characterized by comprising the steps of:
the method comprises the following steps that firstly, a heating module (29) is started, a plurality of electric connecting rods and a heating rod (26) are sequentially controlled through an electric connecting ring (28) to carry out heating operation under the action of the heating module (29), and a constant-temperature heating state is kept in a cylinder body (1) under the heating action of the heating rod (26);
secondly, adding a proper amount of water reducing agent raw materials into the feeding cylinder (2), starting the electromagnetic valve (21), driving the adjusting shaft and the adjusting blades (22) to slowly rotate under the driving action of the electromagnetic valve (21), enabling the water reducing agent raw materials in the feeding cylinder (2) to enter the hollow cylinder (11) through a top end opening of the hollow cylinder (11), and then falling into the cylinder body (1) through a plurality of elliptical through holes at the bottom;
step three, a servo motor (23) is started, a motor shaft of the servo motor (23) drives a driving bevel gear (24) to synchronously rotate, and the driving bevel gear (24) is meshed with and drives a driven bevel gear (25), a hollow cylinder (11), a cross plate (14), a stirring shaft (12) and a driving stirring paddle (13) to rotate;
fourthly, when the cross plate (14) rotates, the corresponding planet shaft (15), the corresponding planet gear (18) and the corresponding planet stirring paddle (16) are driven to revolve, the planet gear (18) rotates along the inner gear ring (17) in a meshed mode, the planet shaft (15) and the corresponding planet stirring paddle (16) are driven to rotate, and the planet shaft (15) and the corresponding planet stirring paddle (16) rotate in a planetary mode;
and step five, uniformly stirring and mixing the raw material of the water reducing agent through the rotation of the active stirring paddle (13) and the planetary rotation of the planetary stirring paddle (16) to ensure that the raw material of the water reducing agent reaches the production standard of the water reducing agent in a constant-temperature heating state, and finally opening a discharge valve to discharge the water reducing agent along a discharge cylinder and collect the water reducing agent.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310104037.8A CN115970548A (en) | 2023-02-13 | 2023-02-13 | Flow-controllable water reducing agent production equipment and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310104037.8A CN115970548A (en) | 2023-02-13 | 2023-02-13 | Flow-controllable water reducing agent production equipment and control method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116282774A (en) * | 2023-05-22 | 2023-06-23 | 山西世洁环境科技有限公司 | Industrial circulating cooling water filtering device and filtering method thereof |
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2023
- 2023-02-13 CN CN202310104037.8A patent/CN115970548A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116282774A (en) * | 2023-05-22 | 2023-06-23 | 山西世洁环境科技有限公司 | Industrial circulating cooling water filtering device and filtering method thereof |
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