CN216182900U - Full-automatic roller coating chip mounter - Google Patents
Full-automatic roller coating chip mounter Download PDFInfo
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- CN216182900U CN216182900U CN202122645366.2U CN202122645366U CN216182900U CN 216182900 U CN216182900 U CN 216182900U CN 202122645366 U CN202122645366 U CN 202122645366U CN 216182900 U CN216182900 U CN 216182900U
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- feeding
- frame
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- roller coating
- conveying
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Abstract
The utility model discloses a full-automatic roller coating chip mounter, which comprises a feeding part, a roller coating part, a chip part and a mechanical hand part, wherein the feeding part consists of a lifting frame, a feeding push rod and a feeding part rack, the lifting frame is used for circularly lifting the height of one unit of sheet thickness through operation, the feeding part is used for feeding materials through the feeding push rod, the roller coating part consists of a conveying belt, a conveying roller and a gluing device, the chip part is used for roller coating gloss oil, the chip part consists of a guide plate, a conveying ratchet wheel, a correcting frame and a pressing piece curing device, the sheet materials are dredged through the guide plate, the sheet materials are pushed onto the correcting frame through the conveying ratchet wheel, the sheet materials are corrected through a cylinder shifting block of the correcting frame, the film is covered on the sheet materials through the pressing piece curing device and is cured, the mechanical hand part is a grabbing and carrying structure, and all parts are connected with an integrated circuit through electric devices to realize full-automatic control. The utility model has simple structure, smart design and stable operation quality, generates better social and economic benefits and can be widely applied to the field of image and advertisement industries.
Description
Technical Field
The utility model relates to the field of printing equipment, in particular to a full-automatic roller coating chip mounter.
Background
In the prior art, most of the traditional crystal photo frame patches are made manually, UV light-curing glue is manually coated on a plate material printed with or attached with patterns and photos, then a PET film is manually attached, then a rubber roll is used for pressing and evenly flattening the UV light-curing glue to enable the UV light-curing glue to be attached to the plate material, finally the plate material is placed under the sunlight or an ultraviolet lamp for curing, and the film covering on the surface of the film is removed.
SUMMERY OF THE UTILITY MODEL
In order to make up for the defects of the technology, the utility model provides a full-automatic roller coating chip mounter, which integrates a series of operations of feeding, polishing oil coating, conveying, film pasting, rolling, ultraviolet curing and grabbing and carrying into a production line, so that the production quality and the production efficiency are improved.
The utility model relates to a full-automatic roller coating chip mounter, which comprises a feeding part, a roller coating part, a chip part and a mechanical hand part, wherein the feeding part consists of a lifting frame, a feeding push rod and a feeding part rack, four feet of the lifting frame are arranged on the feeding part rack through screw screws, the feeding push rod is arranged on one side of the feeding part rack, a height positioner and a stop rod are further arranged on the feeding part rack, the roller coating part consists of a conveying belt, a conveying roller and a gluing device, the conveying belt and the gluing device are driven by a motor, the conveying roller is a lifting structure driven by an air cylinder, the chip part consists of a guide plate, a conveying ratchet wheel, a correcting frame and a tablet curing device, the guide plate and the conveying ratchet wheel are adjacently arranged on the chip part rack, the conveying ratchet wheel is controlled to lift by the air cylinder and is driven to rotate by the motor, the correcting frame is a rectangular operation table, the four sides are provided with cylinder shifting blocks which are pushed inwards, the tabletting and curing device is arranged on guide rails on two sides of the frame of the paster part in a seating mode and is driven by a synchronous belt to do reciprocating linear motion, the manipulator part is of a grabbing and carrying structure, and all electric devices of the feeding part, the roll coating part, the paster part and the manipulator part are connected with an integrated circuit.
The utility model relates to a full-automatic roller coating chip mounter, wherein a gluing device is of a single-reverse-roller structure, a pneumatic glue outlet valve is arranged at the upper part of the center of the gluing device, and the gluing device is further provided with an outer cover.
The utility model relates to a full-automatic roller coating chip mounter.A guide wheel and a ball are arranged on a guide plate.
The utility model relates to a full-automatic roller coating chip mounter, wherein a pressing sheet curing device consists of a UV (ultraviolet) curing LED lamp and a gantry roller, and the gantry roller is propelled through a cylinder.
The utility model relates to a full-automatic roller coating chip mounter.A mechanical hand part consists of a pneumatic sucker and a gantry conveying frame, wherein the pneumatic sucker is arranged on the gantry conveying frame, and the gantry conveying frame is a hoisting type track frame.
Due to the adoption of the technical scheme, the utility model has the following beneficial effects:
1. according to the utility model, a series of operations of feeding, polishing oil coating, conveying, film pasting, rolling and ultraviolet curing, grabbing and carrying are integrated into a production line through the feeding part, the roll coating part, the film pasting part and the mechanical hand part, so that the production efficiency is greatly improved, and the low-efficiency operation of multiple working procedures of manual gluing and film pasting operation, rolling and ultraviolet curing is changed.
2. The utility model adopts the assembly line operation to release the manual work, and then the quality condition of each operation area can be observed in time, for example, in the polishing oil operation of the roller coating part, the glue injection amount, the viscosity and the like of the UV light curing glue are extremely difficult to control, an operator can easily observe the glue coating uniformity and the problem of glue lacking lines through visual observation, and perform manual intervention, thereby greatly improving the yield of products, stabilizing the quality of the products, and solving the phenomena of uneven surface and easy generation of bubbles generated by the traditional pure manual operation.
The utility model has simple structure, smart design and stable operation quality, generates better social and economic benefits and can be widely applied to the field of image and advertisement industries.
Drawings
Fig. 1 is a schematic diagram of a structural principle of a full-automatic roll coating chip mounter according to the present invention.
Wherein, 1, a lifting frame; 2. a feed ram; 3. a feeding part frame; 4. a screw rod; 5. a conveyor belt; 6. a conveying roller; 7. a gluing device; 8. a guide plate; 9. a conveying ratchet wheel; 10. a correcting frame; 11. a cylinder shifting block; 12. a patch part frame; 13. UV ultraviolet curing LED lamps; 14. a gantry roller; 15. a guide rail; 16. a synchronous belt; 17. a gantry carrying frame; 18. a pneumatic suction cup; 19. a plate material; 20. a height locator; 21. a stop lever.
Detailed Description
The following describes and explains a fully automatic roll coating chip mounter according to the present invention.
Referring to fig. 1, the full-automatic roller coating chip mounter comprises a feeding part, a roller coating part, a chip part and a mechanical hand part, wherein the feeding part comprises a lifting frame 1, a feeding push rod 2 and a feeding part rack 3, four feet of the lifting frame 1 are installed on the feeding part rack 3 through screw rods 4 to load a sheet 19, the screw rods 4 are driven by a motor to control lifting, the feeding push rod 2 is installed on one side of the feeding part rack 3 to push the sheet 19 to a conveying belt 5 of the roller coating part, the feeding part rack 3 is provided with a height positioner 20 and a stop rod 21, the height positioner 20 is of a travel switch structure to limit the height of the top layer of the sheet 19 to be consistent with the height of the feeding push rod 2, the stop rod 21 is used for preventing the sheet 19 from deflecting, the roller coating part comprises a conveying belt 5, a conveying roller 6 and a gluing device 7, and the conveying belt 5, The gluing device 7 is driven by a motor, the conveying roller 6 is a lifting structure driven by an air cylinder to press and keep a plate 19 to be stably conveyed on the conveying belt 5, UV light curing glue is uniformly rolled on the surface of the plate 19 through the gluing device 7, the sticking part consists of a guide plate 8, a conveying ratchet wheel 9, a correcting frame 10 and a pressing and curing device, the guide plate 8 and the conveying ratchet wheel 9 are adjacently installed on a sticking part rack 12, the plate 19 conveyed by the conveying belt 5 is dredged and received through the guide plate 8, the conveying ratchet wheel 9 is controlled to lift through the air cylinder, the motor is driven to rotate, the friction coefficient between the plate and the plate 19 is increased through the ratchet wheel structure, the plate 19 is further driven to be conveyed continuously, the correcting frame 10 is a rectangular operating platform, air cylinder shifting blocks 11 pushed inwards are arranged on the four sides of the correcting frame to correct the conveyed plate 19 to correspond to the center of the operating platform, the preforming solidification equipment is located and installed on the guide rail 15 of paster portion frame 12 both sides, is driven by hold-in range 16 and makes reciprocating linear motion, makes the film closely adhere to and solidify on sheet material 19 through UV photocuring glue, the manipulator portion is for snatching, carrying the structure to realize snatching according to fixed procedure, carrying the film or the sheet material 19 that the processing was accomplished, each electrical part of feeding portion, roll-coating portion, paster portion and manipulator portion is through being connected with integrated circuit to program into control system, through optimizing action programming, and then realize full automatization operation.
The utility model relates to a full-automatic roller coating chip mounter, wherein a gluing device 7 is of a single-reverse-roller structure, a pneumatic glue outlet valve is arranged at the upper part of the center of the gluing device 7, and an outer cover is further arranged on the gluing device 7.
The utility model relates to a full-automatic roller coating chip mounter.A guide wheel and a ball are arranged on a guide plate 8 so as to smoothly dredge and receive a plate 19 conveyed by a conveying belt.
The utility model relates to a full-automatic roller coating chip mounter, wherein a pressing sheet curing device consists of a UV (ultraviolet) curing LED lamp 13 and a gantry roller 14, the gantry roller 14 is pushed by a cylinder, a film is attached to a plate 19 through UV curing glue by physical pressure of the gantry roller 14, and the film is irradiated and cured by the UV curing LED lamp 13.
The utility model relates to a full-automatic roller coating chip mounter, wherein a mechanical hand part consists of a pneumatic sucker 18 and a gantry conveying frame 17, the pneumatic sucker 18 is installed on the gantry conveying frame 17, and the gantry conveying frame 17 is a hoisting type track frame so as to realize grabbing and conveying of a film or a processed plate 19 according to a fixed program.
When the device is used, firstly, a plate 19 to be processed is placed on the lifting frame 1 of the feeding part, the plate 19 is abutted against the stop rod 21, the height of the height positioner 20 is adjusted, the height of the feeding push rod 2 is consistent with that of the top plate 19, after a program is started, the lifting frame 1 enters the working position height, the feeding push rod 2 is pushed by the air cylinder, the topmost plate 19 is pushed to the conveying belt 5 operated by the roller coating part, then the conveying belt returns to the initial position, after the plate 19 is sensed by the side sensor of the roller coating part, the conveying roller 6 presses the plate 19 under the action of the air cylinder, when the plate 19 is conveyed below the gluing device 7, UV light curing glue is injected, the gluing device 7 coats the surface of the UV light curing glue roller plate 19 on the surface of the plate 19, after the plate 19 is separated from the lifting frame 1, the lifting frame 1 is lifted and stops after the height positioner 20 is touched, namely, the lifting frame 1 is lifted by the height of one unit of the plate thickness, and simultaneously, the plate 19 enters the upper part of a conveying ratchet wheel 9 through a guide plate 8 of the patch part, finally the plate is separated from a conveying belt 5, then the conveying ratchet wheel 9 is pushed by an air cylinder to rise to abut against the plate 19 to be conveyed continuously along the way, the plate 19 is conveyed to a correction frame 10 and separated from the conveying ratchet wheel 9, the conveying ratchet wheel 9 falls back to the initial position, meanwhile, air cylinder shifting blocks 11 on four sides of the correction frame 10 are used for carrying out position correction on the plate 19, pneumatic suction cups 18 of a mechanical hand part grab the film from a film stacking area and move into the plate 19 coated with UV light curing glue, after the pneumatic suction cups 18 are moved away, a tabletting curing device moves to the plate 19, a gantry roller 14 is pushed down by the air cylinder to enable the film to be attached to the plate 19 through physical pressure, the UV light curing glue layer is cured step by step under the irradiation of a UV light curing LED lamp 13 along with the continuous movement of the tabletting curing device, after curing, the tabletting curing device moves out of the correction frame 10 to a detention area to stop, the pneumatic sucker 18 grabs the processed plate 19, moves out of the operation area to the product collecting frame to be stacked, then the pressing and curing device returns to the initial position, meanwhile, the feeding push rod 2 pushes the top plate to push the top plate to the conveyer belt 5, and the full-automatic assembly line operation can be realized in this way.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change or modification made to the above embodiments according to the technical principle of the present invention still falls within the scope of the technical solution of the present invention.
Claims (5)
1. The utility model provides a full-automatic roller coat chip mounter, includes feeding portion, roll coating portion, paster portion and manipulator portion, a serial communication port, feeding portion comprises crane (1), feeding push rod (2) and feeding portion frame (3), crane (1) four feet pass through screw rod (4) and install on feeding portion frame (3) to load sheet material (19), screw rod (4) drive control through the motor and go up and down, feeding push rod (2) are installed in feeding portion frame (3) one side, feeding portion frame (3) are equipped with high locator (20) and pin (21), roll coating portion comprises conveyer belt (5), transfer roller (6), rubber coating device (7), conveyer belt (5), rubber coating device (7) drive through the motor, transfer roller (6) are the elevation structure of driving through the cylinder, paster portion is by guide plate (8), Carry ratchet (9), correction frame (10), preforming solidification equipment and constitute, guide plate (8), carry ratchet (9) and adjacently install on paster portion frame (12), carry ratchet (9) and go up and down through cylinder control, correction frame (10) are rectangle operation platform, and the four sides are equipped with inside side propulsive cylinder shifting block (11), preforming solidification equipment is located and is installed on guide rail (15) of paster portion frame (12) both sides, is driven by hold-in range (16) and makes reciprocal linear motion, the manipulator is for snatching, transport structure, each electrical part and the integrated circuit of feeding portion, roll coating portion, paster portion and manipulator are connected.
2. The full-automatic roller coating chip mounter according to claim 1, wherein the gluing device (7) is of a single-reverse-roller structure, a pneumatic glue outlet valve is arranged at the upper part of the center of the gluing device, and the gluing device (7) is further provided with an outer cover.
3. The machine of claim 1, wherein the guide plate (8) has guide wheels and balls.
4. The machine of claim 1, wherein the sheeting curing device comprises UV curing LED lamps (13) and a gantry roller (14), and the gantry roller (14) is propelled by a pneumatic cylinder.
5. The machine of claim 1, wherein the robotic section comprises a pneumatic suction cup (18) and a gantry (17), the pneumatic suction cup (18) is mounted on the gantry (17), and the gantry (17) is a ceiling-mounted track frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122645366.2U CN216182900U (en) | 2021-11-01 | 2021-11-01 | Full-automatic roller coating chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122645366.2U CN216182900U (en) | 2021-11-01 | 2021-11-01 | Full-automatic roller coating chip mounter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216182900U true CN216182900U (en) | 2022-04-05 |
Family
ID=80897661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122645366.2U Active CN216182900U (en) | 2021-11-01 | 2021-11-01 | Full-automatic roller coating chip mounter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216182900U (en) |
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2021
- 2021-11-01 CN CN202122645366.2U patent/CN216182900U/en active Active
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