CN216182131U

CN216182131U - Compaction device is used in processing of insulating moulded stick

Info

Publication number: CN216182131U
Application number: CN202122636947.XU
Authority: CN
Inventors: 崔国文; 李立军; 陈愚飞
Original assignee: Beijing New Friend Insulating Material Co ltd
Current assignee: Beijing New Friend Insulating Material Co ltd
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2022-04-05
Anticipated expiration: 2031-10-29

Abstract

The utility model relates to a compaction device for processing an insulating mould pressing rod, which comprises a compression roller, supports arranged at two ends of the compression roller and a curved plate sleeved outside the compression roller, wherein a bearing is arranged between a roller shaft of the compression roller and the middle part of the support, a vertical plate is fixedly arranged at the head end of the curved plate, the vertical plate is fixedly connected with the supports, a transverse plate is fixedly arranged at the tail end of the curved plate, the transverse plate is arranged below the vertical plate, the transverse plate is in sliding connection with the side edges of the supports, and a gap between the curved plate and the compression roller is continuously reduced along the periphery of the compression roller. The compacting device for processing the insulating mould pressing rod is simple and convenient in operation of taking and placing the semi-cured sheet roll, can extrude and compact the semi-cured sheet roll, is good in compacting effect, is beneficial to discharging bubbles at the gap of the semi-cured sheet roll, and is good in implementation effect.

Description

Compaction device is used in processing of insulating moulded stick

Technical Field

The utility model relates to a compaction device for processing an insulating molded rod, and belongs to the technical field of processing of insulating molded rods.

Background

An insulating molded bar is a kind of insulating product, and is generally fed into a mold for hot pressing after the semi-cured sheet is rolled.

The gaps between layers of the existing prepreg roll obtained after the prepreg roll is finished are large, a large amount of air exists in the gaps, and during subsequent die pressing, a large amount of air bubbles exist in a subsequent insulating die pressing rod finished product, so that the quality of the finished product is affected.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model provides a compaction device for processing an insulating mould pressing rod, which has the following specific technical scheme:

the utility model provides an insulating mould pressing is compaction device for stick processing, includes the compression roller, installs support, the cover at the compression roller both ends and establishes the bent plate outside the compression roller, install the bearing between the roller of compression roller and the middle part of support, the head end fixed mounting of bent plate has the riser, riser and support fixed connection, the tail end fixed mounting of bent plate has the diaphragm, the diaphragm sets up the below at the riser, the side sliding connection of diaphragm and support, the clearance between bent plate and the compression roller is along the compression roller periphery and reduces the setting in succession.

As an improvement of the above technical scheme, the compacting device for processing the insulating mould pressing rod further comprises a gap adjusting mechanism for adjusting a gap between the curved plate and the press roller, wherein the gap adjusting mechanism comprises a lifting ring fixedly mounted on the upper portion of the transverse plate, a plurality of guide wheels, a steel wire rope, a rope winding wheel fixedly connected with the tail end of the steel wire rope, and a first motor for driving the rope winding wheel to rotate, a rotor of the first motor is fixedly connected with a wheel shaft of the rope winding wheel, and the head end of the steel wire rope is fixedly connected with the lifting ring after being wound through all the guide wheels.

As an improvement of the technical scheme, the side edge of the support is provided with two vertically arranged baffle plates, the baffle plates are fixedly connected with the support, a sliding groove is formed between the two baffle plates, and the sliding groove is provided with a sliding block fixedly connected with the transverse plate.

As the improvement of the technical scheme, the vertical plate is connected with the support through bolts, a plurality of screw holes which are arranged at equal intervals are formed in the support, and a plurality of mounting holes for bolts to penetrate through are formed in the vertical plate.

As an improvement of the above technical solution, the compacting device for processing the insulating die pressing rod further comprises a driving mechanism for driving the pressing roller to rotate, the driving mechanism comprises a first gear installed at an end of a roller shaft of the pressing roller, a second gear, a transmission chain for connecting the first gear and the second gear, and a second motor for driving the second gear, a rotor of the second motor is fixedly connected with a middle part of the second gear, and a housing of the second motor is fixedly connected with the bracket.

The compaction device for processing the insulating mould pressing rod is simple and convenient in operation of taking and placing the semi-cured sheet roll, can extrude and compact the semi-cured sheet roll, has a good compaction effect, is beneficial to discharging bubbles at the gap of the semi-cured sheet roll, and has a good implementation effect.

Drawings

FIG. 1 is a schematic structural view (left side view) of a compaction device for processing an insulating molded rod according to the present invention;

FIG. 2 is a schematic structural view (right side view) of a compaction device for processing an insulating molded rod according to the present invention;

FIG. 3 is a schematic view of the connection of the press roll, the curved plate and the gap adjustment mechanism according to the present invention;

FIG. 4 is a schematic view showing the distribution of the press rolls and the curved plates according to the present invention;

FIG. 5 is a schematic view of the connection of the baffle and the slider according to the present invention;

FIG. 6 is a schematic view of the distribution of screw holes according to the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

As shown in fig. 1, 3 and 4, the compacting device for processing the insulating die pressing rod comprises a pressing roller 10, a support 20 installed at two ends of the pressing roller 10, and a curved plate 31 sleeved outside the pressing roller 10, wherein a bearing 11 is installed between a roller shaft of the pressing roller 10 and the middle part of the support 20, the roller shaft of the pressing roller 10 is fixedly connected with an inner ring of the bearing 11, the bearing 11 is embedded in the middle part of the support 20, a vertical plate 32 is fixedly installed at the head end of the curved plate 31, the vertical plate 32 is fixedly connected with the support 20, a transverse plate 33 is fixedly installed at the tail end of the curved plate 31, and the transverse plate 33 is arranged below the vertical plate 32, namely: the ground clearance of diaphragm 33 is less than the ground clearance of riser 32, diaphragm 33 and the side sliding connection of support 20, the clearance between bent plate 31 and the compression roller 10 is the continuous reduction setting along the compression roller 10 periphery.

The cross section of compression roller 10 periphery is circular, the cross section of bent plate 31 is involute structure. The curved plate 31 encloses three quarters of the circumference of the press roll 10 so that a pressing channel 34 is formed between the curved plate 31 and the press roll 10, as shown in fig. 3. The width of the right-side opening of the extrusion channel 34 (here, left and right are relative to fig. 3) is greater than the width of the left-side opening of the extrusion channel 34.

Putting the rolled prepreg roll into the right opening of the extrusion channel 34, and then starting the compression roller 10 to enable the compression roller 10 to rotate clockwise, wherein the gap between the curved plate 31 and the compression roller 10 is continuously reduced along the periphery of the compression roller 10, and in fig. 4, the gap value between the curved plate 31 and the compression roller 10 is x, and x is smaller and smaller along with the periphery of the compression roller 10 in the clockwise direction; therefore, the prepreg roll is driven by friction force to advance clockwise along with the compression roller 10 at the extrusion channel 34, and the prepreg roll is extruded more and more tightly along with the advance of the compression roller, so that interlayer air is removed, the air discharging effect is good, and the structure of the compacted prepreg roll is compact. The final, compacted prepreg roll is discharged from the left-hand opening of the pressing channel 34.

The compacting device for processing the insulating mould pressing rod is simple and convenient in operation of taking and placing the semi-cured sheet coil, can extrude and compact the semi-cured sheet coil, and is good in compacting effect.

Example 2

The compacting device for processing the insulating die-pressed rod further comprises a gap adjusting mechanism for adjusting a gap between the curved plate 31 and the press roller 10, the gap adjusting mechanism comprises a lifting ring 51 fixedly mounted on the upper portion of the transverse plate 33, a plurality of guide wheels 52, a steel wire rope 53, a rope winding wheel 54 fixedly connected with the tail end of the steel wire rope 53 and a first motor 55 for driving the rope winding wheel 54 to rotate, a rotor of the first motor 55 is fixedly connected with a wheel shaft of the rope winding wheel 54, the head end of the steel wire rope 53 is fixedly connected with the lifting ring 51 after being wound around all the guide wheels 52, and a shell of the first motor 55 is fixedly connected with the support 20.

The curved plate 31 is made of a steel plate, when the first motor 55 is started, the first motor 55 drives the rope winding wheel 54 to rotate, so that the steel wire rope 53 is tightened; since the transverse plate 33 is slidably connected with the side of the bracket 20, when the wire rope 53 lifts the hanging ring 51 and the transverse plate 33 to move upwards, the tail end of the curved plate 31 is forced to move upwards, and finally the width of the right opening of the extrusion channel 34 is forced to be reduced.

When the width of the right opening of the extrusion channel 34 needs to be adjusted to be increased, the steel wire rope 53 is loosened only by the reverse rotation of the first motor 55, and the tail end of the curved plate 31 moves downwards under the action of the elastic force of the curved plate, so that the width of the right opening of the extrusion channel 34 is increased.

Example 3

The concrete mode of diaphragm 33 and the side sliding connection of support 20 does:

as shown in fig. 5, two vertically arranged baffle plates 57 are arranged on the side of the bracket 20, the baffle plates 57 are fixedly connected with the bracket 20, a sliding groove 571 is formed between the two baffle plates 57, and a sliding block 58 fixedly connected with the transverse plate 33 is arranged at the sliding groove 571. The sliding block 58 is slidably disposed with the sliding slot 571, such that the horizontal plate 33 is slidably connected with the side of the bracket 20.

The right opening width of the pressing channel 34 can be adjusted only by limiting the up-and-down movement of the cross plate 33.

Example 4

The vertical plate 32 is connected with the support 20 through bolts, a plurality of screw holes 201 which are arranged at equal intervals are formed in the support 20, and as shown in fig. 6, a plurality of mounting holes 321 for bolts to pass through are formed in the vertical plate 32.

When the width of the left opening of the extrusion channel 34 needs to be adjusted, the position of the vertical plate 32 is moved upwards or downwards, and the bolt is threaded at the screw hole 201 after passing through the mounting hole 321.

Example 5

As shown in fig. 2, the compacting device for processing the insulation die-pressing rod further comprises a driving mechanism for driving the pressing roller 10 to rotate, the driving mechanism comprises a first gear 63 mounted at the end of the roller shaft of the pressing roller 10, a second gear 62, a transmission chain 64 for connecting the first gear 63 with the second gear 62, and a second motor 61 for driving the second gear 62, the rotor of the second motor 61 is fixedly connected with the middle part of the second gear 62, and the casing of the second motor 61 is fixedly connected with the bracket 20.

By starting the second motor 61, the second motor 61 drives the second gear 62 to rotate, and the second gear 62 drives the first gear 63 to rotate through the transmission chain 64, and finally drives the compression roller 10 to rotate.

In the embodiment, the compacting device for processing the insulating mould pressing rod is simple and convenient to take and place the semi-cured sheet coil, can extrude and compact the semi-cured sheet coil, and has a good compacting effect. In addition, the width adjustment operation of the left and right side openings of the extrusion channel 34 is simple and convenient, so that the prepreg tape is suitable for prepreg rolls with various outer diameters, and the utilization rate of the device is improved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an insulating mould pressing is compaction device for stick processing which characterized in that: including compression roller (10), install support (20), the cover at compression roller (10) both ends and establish bent board (31) at compression roller (10) outside, install bearing (11) between the middle part of the roller of compression roller (10) and support (20), the head end fixed mounting of bent board (31) has riser (32), riser (32) and support (20) fixed connection, the tail end fixed mounting of bent board (31) has diaphragm (33), diaphragm (33) set up the below at riser (32), the side sliding connection of diaphragm (33) and support (20), the clearance between bent board (31) and compression roller (10) is the reduction setting in succession along compression roller (10) periphery.

2. The compaction device for processing the insulation die-pressed rod as claimed in claim 1, wherein: the gap adjusting mechanism comprises a lifting ring (51) fixedly mounted on the upper portion of the transverse plate (33), a plurality of guide wheels (52), a steel wire rope (53), a rope winding wheel (54) fixedly connected with the tail end of the steel wire rope (53), and a first motor (55) used for driving the rope winding wheel (54) to rotate, wherein a rotor of the first motor (55) is fixedly connected with a wheel shaft of the rope winding wheel (54), and the head end of the steel wire rope (53) is fixedly connected with the lifting ring (51) after being wound through all the guide wheels (52).

3. The compaction device for processing the insulation die-pressed rod as claimed in claim 2, wherein: the side edge of the support (20) is provided with two baffle plates (57) which are vertically arranged, the baffle plates (57) are fixedly connected with the support (20), a sliding groove (571) is formed between the two baffle plates (57), and a sliding block (58) fixedly connected with the transverse plate (33) is arranged at the sliding groove (571).

4. The compaction device for processing the insulation die-pressed rod as claimed in claim 3, wherein: the novel bolt is characterized in that the vertical plate (32) is connected with the support (20) through bolts, a plurality of screw holes (201) which are arranged at equal intervals are formed in the support (20), and a plurality of mounting holes (321) for bolts to pass through are formed in the vertical plate (32).

5. The compaction device for processing the insulation die-pressed rod as claimed in claim 1, wherein: the pressing roller mechanism comprises a first gear (63) mounted at the end of a roller shaft of the pressing roller (10), a second gear (62), a transmission chain (64) used for connecting the first gear (63) with the second gear (62), and a second motor (61) used for driving the second gear (62), wherein a rotor of the second motor (61) is fixedly connected with the middle part of the second gear (62), and a machine shell of the second motor (61) is fixedly connected with the support (20).