CN116281436A - An adaptive and adjustable aluminum coil winding equipment - Google Patents
An adaptive and adjustable aluminum coil winding equipment Download PDFInfo
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- CN116281436A CN116281436A CN202211664830.5A CN202211664830A CN116281436A CN 116281436 A CN116281436 A CN 116281436A CN 202211664830 A CN202211664830 A CN 202211664830A CN 116281436 A CN116281436 A CN 116281436A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及铝卷生产收卷设备技术领域,尤其涉及一种自适应可调节式铝卷收卷设备。The invention relates to the technical field of aluminum coil production and winding equipment, in particular to an adaptive and adjustable aluminum coil winding equipment.
背景技术Background technique
铝卷是铸轧机经过压延,拉弯角加工后,为进行飞剪的金属产品铝卷广泛应用在电子、包装、建筑、机械等方面,我国铝卷生产企业较多,生产工艺已经赶上发达国家、根据铝卷含有的金属元素不同,铝卷大概可以分为9个大类,也就是可以分9个系列。铝卷生产之后为了方便运输需要将其缠绕成紧密的卷状,目前基本都是使用收卷设备对铝卷进行收卷成卷,但是传统的收卷设备在使用时存在以下问题:Aluminum coils are metal products for flying shears after rolling and bending angle processing by casting and rolling machines. Aluminum coils are widely used in electronics, packaging, construction, machinery, etc. There are many aluminum coil manufacturers in my country, and the production technology has caught up with developed countries. According to different countries and metal elements contained in aluminum coils, aluminum coils can be roughly divided into 9 categories, that is, they can be divided into 9 series. After the aluminum coil is produced, it needs to be wound into a tight roll for the convenience of transportation. At present, the aluminum coil is basically wound into a roll by using the winding equipment, but the traditional winding equipment has the following problems in use:
由于铝卷生产规格或是铝卷成卷需求的问题,部分铝卷留有衬芯,留有衬芯的铝卷其成卷圆度有保障,并且现有的成卷设备大多也都能适应不同尺寸的衬芯使用,但是还有部分不使用衬芯的铝卷使用时会由于留有空心的直径不同需要更换不同的模具,操作起来繁琐,不便于使用者使用。Due to the production specifications of aluminum coils or the demand for aluminum coils, some aluminum coils have interlining cores, and the roundness of the aluminum coils with interlining cores is guaranteed, and most of the existing coiling equipment can also adapt Lining cores of different sizes are used, but some aluminum coils that do not use lining cores need to be replaced with different molds due to the different diameters of the hollows, which is cumbersome to operate and not convenient for users to use.
在铝卷收卷过程中为了提升铝卷收卷成卷的紧实性,往往要压臂配合压辊来对已经成卷的部分铝卷进行限位,从而避免铝卷成卷之后松垮的现象,目前所使用的压臂基本都是采用液压缸驱动的方式,但是液压缸长期处于高压状态极容易磨损,增加了维修的成本,同时液压缸在损坏之后也无法确保对铝卷的限位作用。In the process of aluminum coil winding, in order to improve the compactness of the aluminum coil, it is often necessary to cooperate with the pressure roller to limit the part of the aluminum coil that has been coiled, so as to avoid the looseness of the aluminum coil after coiling. Phenomenon, the pressing arms currently used are basically driven by hydraulic cylinders, but the hydraulic cylinders are prone to wear and tear when they are under high pressure for a long time, which increases the cost of maintenance. At the same time, the hydraulic cylinder cannot ensure the limit of the aluminum coil after damage effect.
发明内容Contents of the invention
针对上述情况,为克服现有技术之缺陷,本发明之目的就是提供一种自适应可调节式铝卷收卷设备,解决上述提出的铝卷采用液压缸方式限位的局限性,降低使用者的使用成本,便于使用者针对不同使用需求快速调整以便于使用。In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a self-adaptive and adjustable aluminum coil winding equipment, which solves the limitation of the above-mentioned aluminum coil using the hydraulic cylinder method, and reduces the user's The cost of use is convenient for users to quickly adjust for different use requirements for ease of use.
其解决方案是,一种自适应可调节式铝卷收卷设备,包括收卷组件和压臂组件,还包括机架,收卷组件包括转动安装在机架上的收卷辊,且收卷辊上设有多个可同步远离或靠近收卷辊轴线的顶板,顶板上可拆卸的安装有成卷模具,压臂组件包括与收卷辊轴线平行设置且可对收卷辊上铝卷压紧限位的压辊,且压辊上设有驱动压辊向收卷辊靠近的驱动机构,驱动机构包括置于机架上的压臂滑孔,且压臂滑孔内部滑动安装有滑块,压辊转动安装在滑块上,且机架上转动安装有滚轮,滚轮上穿过有拉绳,拉绳的一端与滑块连接,且拉绳另一端上连接有配重块。The solution is an adaptive and adjustable aluminum coil winding device, which includes a winding assembly and a pressing arm assembly, and also includes a frame. The winding assembly includes a winding roller rotatably mounted on the frame, and There are multiple top plates on the roll that can be synchronously away from or close to the axis of the winding roll. The roll forming mold is detachably installed on the top plate. The pressure roller is tightly limited, and the pressure roller is equipped with a driving mechanism that drives the pressure roller to approach the winding roller. The driving mechanism includes a sliding hole of the pressing arm placed on the frame, and a sliding block is installed inside the sliding hole of the pressing arm , the pressure roller is rotatably installed on the slide block, and the frame is rotatably equipped with a roller, the roller passes through a stay rope, one end of the stay rope is connected with the slide block, and the other end of the stay rope is connected with a counterweight.
本发明进一步的,拉绳远离滑块的一端上安装有放置板,且配重块的数量至少为一个,所述配重块放置在放置板上。Further in the present invention, a placing plate is installed on the end of the pull cord away from the slider, and there is at least one counterweight, and the counterweight is placed on the placing plate.
本发明进一步的,放置板滑动安装在机架上。In a further aspect of the present invention, the placing plate is slidably installed on the frame.
本发明进一步的,压辊上间隔设有多个圆环形的穿线槽。Further in the present invention, a plurality of annular threading grooves are arranged at intervals on the pressure roller.
本发明进一步的,压辊上设有两个限位盘,且限位盘的间距可调。In a further aspect of the present invention, the pressure roller is provided with two limiting discs, and the distance between the limiting discs is adjustable.
本发明进一步的,压辊为空心辊,且压辊内部转动安装有转杆,且转杆上设有旋转方向相反的两段螺纹,所述两段上均螺纹配合有移动杆,所述压辊上有调整滑孔,且移动杆穿过调整滑孔与对应的限位盘固定连接。Further in the present invention, the pressure roller is a hollow roller, and a rotating rod is installed inside the pressure roller, and the rotating rod is provided with two sections of thread in opposite directions of rotation, and the two sections are threaded with a moving rod. There are adjustment slide holes on the rollers, and the moving rod passes through the adjustment slide holes and is fixedly connected with the corresponding limit plate.
本发明进一步的,收卷辊为空心辊且收卷辊内部转动安装有调整杆,所述调整杆上设有旋转方向相反的两段螺纹,所述两段上均螺纹配合有移动螺母,所述调整杆上均设有数量与顶板数量相同的收卷滑孔,且收卷滑孔内部均设有两个推杆,所述两个推杆的两端分别与对应的移动螺母和顶板之间转动连接。Further in the present invention, the winding roller is a hollow roller, and an adjustment rod is installed inside the winding roller, and the adjustment rod is provided with two sections of threads with opposite rotation directions, and the two sections are threaded with moving nuts, so The adjusting rods are provided with the same number of rewinding sliding holes as the number of the top plate, and there are two push rods inside the rewinding sliding holes. rotating connection.
本发明进一步的,多个顶板上设有键槽,所述成卷模具为多组滑动可拆卸的安装在键槽内部圆弧形的衬板,所述成卷模具为多组,且每组成卷模具中圆弧形的衬板直径依次减少。In a further aspect of the present invention, a plurality of top plates are provided with key grooves, and the rolling molds are multiple sets of sliding and detachable arc-shaped lining plates installed inside the key grooves, and the rolling molds are multiple sets, and each roll mold The diameters of the arc-shaped liners decrease successively.
本发明的有益效果:适应不同宽度的铝卷进行使用时,提升设备使用的通用性,通过调整安装不同的衬板来满足不同规格铝卷的收卷需求,满足了使用者需要根据不同的铝卷收卷需要进行的调整,进一步的提高装置使用时的通用性,能够使用有衬芯或无衬芯的铝卷收卷,还能适应不同内径的铝卷收卷,可便于使用者对铝卷进行快速的线箍的加固,配重块可确保对压辊对铝卷的压力始终不变,降低了只采用液压缸的方式所造成液压缸磨损严重,从而降低其使用维修成本。Beneficial effects of the present invention: when adapting to the use of aluminum coils of different widths, the versatility of the equipment can be improved, and the winding requirements of aluminum coils of different specifications can be met by adjusting and installing different lining boards, which meets the needs of users according to different aluminum coils. The adjustments required for the winding can further improve the versatility of the device when it is used. It can use aluminum coils with or without lining cores for winding, and can also adapt to aluminum coils with different inner diameters. It is convenient for users to adjust the aluminum coil. The coil is quickly reinforced by the hoop, and the counterweight can ensure that the pressure on the pressure roller on the aluminum coil is always constant, which reduces the serious wear of the hydraulic cylinder caused by only using the hydraulic cylinder, thereby reducing its use and maintenance costs.
附图说明Description of drawings
图1为本发明整体轴侧的结构示意图。Fig. 1 is a structural schematic diagram of the overall shaft side of the present invention.
图2为本发明整体背面轴侧的结构示意图。Fig. 2 is a structural schematic diagram of the axial side of the overall back of the present invention.
图3为本发明整体正面的结构示意图。Fig. 3 is a structural schematic diagram of the overall front of the present invention.
图4为本发明整体侧面的结构示意图。Fig. 4 is a structural schematic diagram of the overall side of the present invention.
图5为本发明整体内部正面的结构示意图。Fig. 5 is a structural schematic diagram of the overall internal front of the present invention.
图6为本发明整体内部轴侧的结构示意图。Fig. 6 is a structural schematic view of the overall internal shaft side of the present invention.
图7为本发明整体内部侧面的结构示意图。Fig. 7 is a structural schematic diagram of the overall internal side of the present invention.
图8为本发明成卷模具组的结构示意图。Fig. 8 is a structural schematic diagram of the rolling die set of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
由图1、图2、图3、图4、图5、图6、图7和图8给出,一种自适应可调节式铝卷收卷设备,包括收卷组件和压臂组件,还包括机架1,收卷组件包括转动安装在机架1上的收卷辊7,且收卷辊7上设有多个可同步远离或靠近收卷辊7轴线的顶板9,顶板9上可拆卸的安装有成卷模具,多个顶板9上设有键槽10,成卷模具为多组滑动可拆卸的安装在键槽10内部圆弧形的衬板8,成卷模具为多组,且每组成卷模具中圆弧形的衬板8直径依次减少,使用时将装置放置到需要使用的位置,并且根据需要将满足尺寸的衬板8通过键槽10安装到顶板9上,圆弧形的顶板9能够实现其收卷不同内径且没有衬芯的铝卷,使得收卷时可通过调整安装不同的衬板8来满足不同规格铝卷的收卷需求,在收卷时可将多个衬板8之间留部分间隙,通过调整顶板9距离收卷辊7轴线的间距进行调整,即转动收卷辊7内部的调整杆6,调整杆6上设有旋转方向相反的两段螺纹,两段上均螺纹配合有移动螺母18,调整杆6上均设有数量与顶板9数量相同的收卷滑孔,且收卷滑孔内部均设有两个推杆17,两个推杆17的两端分别与对应的移动螺母18和顶板9之间转动连接,通过调整杆6上螺纹与移动螺母18的配合,同时在推杆17的作用下,实现了多个顶板9同步收紧或张开,满足了使用者需要根据不同的铝卷收卷需要进行的调整,进一步的提高装置使用时的通用性,多个衬板8之间预留空隙,当收卷完成之后只需要收紧衬板8间预留的空隙即可使铝卷能够便捷的取下,快速的对其进行更换,当对有衬芯的铝卷进行收卷时,只需要将衬板8快速的从键槽10内部取出,通过多个顶板9即可将铝卷的衬芯顶紧,进而完成对其的固定,方便快捷,能够使用有衬芯或无衬芯的铝卷收卷,还能适应不同内径的铝卷收卷,收卷时通过驱动机构,设置电机和减速机等带动收卷辊7转动,实现对铝卷的收卷工作。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, an adaptive and adjustable aluminum coil winding equipment includes a winding assembly and a pressing arm assembly, and Including the frame 1, the winding assembly includes a
本发明在实施例一的基础上的另外实施例,在铝卷收卷的过程中需要将已经收卷的铝卷进行压紧,此时通过设置的压臂组件实现,压臂组件包括与收卷辊7轴线平行设置且可对收卷辊7上铝卷压紧限位的压辊2,且压辊2上设有驱动压辊2向收卷辊7靠近的驱动机构,驱动机构包括置于机架1上的压臂滑孔12,且压臂滑孔12内部滑动安装有滑块20,压辊2转动安装在滑块20上,且机架1上转动安装有滚轮16,滚轮16上穿过有拉绳15,拉绳15的一端与滑块20连接,且拉绳15另一端上连接有配重块13,拉绳15远离滑块20的一端上安装有放置板14,且配重块13的数量至少为一个,配重块13放置在放置板14上,通过设置滚轮16和配重块13进行配合,使用时,将滚轮16的高度设置高于压辊2的高度,并且将拉绳15穿过滚轮16上方,当放置板14上放置配重块13的时候,放置板14在重力作用下下移,从而带动压辊2向上移动,使其与正在收卷的铝卷之间接触,从而实现对铝卷的压紧限位,并且在配重块13的作用下,使用时可确保压辊2对铝卷的压紧效果,同时配重块13可确保对压辊2对铝卷的压力始终不变,降低了只采用液压缸的方式所造成液压缸磨损严重,从而降低其使用维修成本,配重块13还可提高对铝卷压紧时的稳定性,降低外部环境的影响,配重块13可减少或增加,根据铝卷的应力决定,在取出铝卷时只需要取下配重块13,压辊2即可向下滑动,从而远离铝卷,便于铝卷的取出。In another embodiment of the present invention based on the first embodiment, it is necessary to compress the rolled aluminum coil during the winding process of the aluminum coil. At this time, it is realized by the set pressing arm assembly. The winding
本发明在实施例一的基础上的另外实施例,压辊2上间隔设有多个穿线槽5,压辊2上设有两个限位盘3,且限位盘3的间距可调,压辊2为空心辊,且压辊2内部转动安装有转杆4,且转杆4上设有旋转方向相反的两段螺纹,两段上均螺纹配合有移动杆19,压辊2上有调整滑孔,且移动杆19穿过调整滑孔与对应的限位盘3固定连接,在铝卷收卷完成之后往往需要缠绕一圈线箍而对铝卷进行加固,避免运输过程中松垮的情况,从目前所对铝卷加固的方式是现将铝卷退出压臂一部分进行线箍的加固,极为不便,设有穿线槽5的压臂可使线箍穿过穿线槽5而实现线箍的直接加固,提升了使用的便捷性,满足使用者的使用需求,限位盘3可对铝卷在收卷进行限位,提高铝卷成卷之后整齐性,并且在转杆4的作用下可实现两个限位盘3位置调整而满足不同宽度的铝卷进行使用。In another embodiment of the present invention based on the first embodiment, the pressure roller 2 is provided with a plurality of threading
本发明的有益效果:适应不同宽度的铝卷进行使用时,提升设备使用的通用性,通过调整安装不同的衬板来满足不同规格铝卷的收卷需求,满足了使用者需要根据不同的铝卷收卷需要进行的调整,进一步的提高装置使用时的通用性,能够使用有衬芯或无衬芯的铝卷收卷,还能适应不同内径的铝卷收卷,可便于使用者对铝卷进行快速的线箍的加固,配重块可确保对压辊对铝卷的压力始终不变,降低了只采用液压缸的方式所造成液压缸磨损严重,从而降低其使用维修成本。Beneficial effects of the present invention: when adapting to the use of aluminum coils of different widths, the versatility of the equipment can be improved, and the winding requirements of aluminum coils of different specifications can be met by adjusting and installing different lining boards, which meets the needs of users according to different aluminum coils. The adjustments required for the winding can further improve the versatility of the device when it is used. It can use aluminum coils with or without lining cores for winding, and can also adapt to aluminum coils with different inner diameters. It is convenient for users to adjust the aluminum coil. The coil is quickly reinforced by the hoop, and the counterweight can ensure that the pressure on the pressure roller on the aluminum coil is always constant, which reduces the serious wear of the hydraulic cylinder caused by only using the hydraulic cylinder, thereby reducing its use and maintenance costs.
以上的实施例并非对本发明的范围进行限定,在不脱离本发明设计构思的前提下,本领域所属技术人员对本发明的技术方案作出的各种变形和改进,均应纳入本发明的权利要求书确定的保护范围内。The above embodiments do not limit the scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by those skilled in the art to the technical solution of the present invention shall be included in the claims of the present invention. within the defined scope of protection.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202211664830.5A CN116281436B (en) | 2022-12-22 | 2022-12-22 | Self-adaptive adjustable aluminum coil winding equipment |
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| CN202211664830.5A CN116281436B (en) | 2022-12-22 | 2022-12-22 | Self-adaptive adjustable aluminum coil winding equipment |
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| CN116281436A true CN116281436A (en) | 2023-06-23 |
| CN116281436B CN116281436B (en) | 2025-07-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139143A (en) * | 2023-10-31 | 2023-12-01 | 康硕(山西)智能制造有限公司 | A screening plant is made to metal powder for 3D prints |
| CN119976495A (en) * | 2025-04-10 | 2025-05-13 | 滁州市朝友精密制造有限公司 | A kind of unwinding mechanism for metal coil processing |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111099446A (en) * | 2019-12-20 | 2020-05-05 | 纪发展 | Communication cable winding and unwinding devices for communication engineering |
| CN213622458U (en) * | 2020-11-05 | 2021-07-06 | 河北宇阳泽丽防水材料有限公司 | Double-station winding machine |
-
2022
- 2022-12-22 CN CN202211664830.5A patent/CN116281436B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111099446A (en) * | 2019-12-20 | 2020-05-05 | 纪发展 | Communication cable winding and unwinding devices for communication engineering |
| CN213622458U (en) * | 2020-11-05 | 2021-07-06 | 河北宇阳泽丽防水材料有限公司 | Double-station winding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139143A (en) * | 2023-10-31 | 2023-12-01 | 康硕(山西)智能制造有限公司 | A screening plant is made to metal powder for 3D prints |
| CN117139143B (en) * | 2023-10-31 | 2024-03-08 | 康硕(山西)智能制造有限公司 | A screening plant is made to metal powder for 3D prints |
| CN119976495A (en) * | 2025-04-10 | 2025-05-13 | 滁州市朝友精密制造有限公司 | A kind of unwinding mechanism for metal coil processing |
| CN119976495B (en) * | 2025-04-10 | 2025-06-27 | 滁州市朝友精密制造有限公司 | A kind of unwinding mechanism for metal coil processing |
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| CN116281436B (en) | 2025-07-29 |
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